Preparing For Installation; Required Tools And Equipment; Packaging Material; Condition As Received - Schneeberger MONORAIL Series Mounting Instructions

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Preparing for Installation
5.1 Required tools and equipment
5.2 Packaging material
5.3 Condition as received
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Installing MONORAIL MR/BM/BZ
• MRM assembly rails for MONORAIL MR or MBM for MONORAIL BM
• Oil stone and polishing pad
• Suitable solvent (e.g. white spirit)
• Lubricating oil or lubricating grease
• Grease containing MoS2 for the fastening screws, in order to ensure consistent
and therefore optimal screwing forces
• Torque wrench
• MWM installation carriage for MONORAIL MR
• Fastening screws for the guide rails
• Spanner, screwdriver, and Allen wrench for the installation of lubricating accessories
and additional wipers
• Soft cloth
• Corrosion protection
Additional for installation of MRK/BRK plastic plugs
• Plastic hammer and spacer
Additional for installation of MRS/BRS brass plugs
• MWH/BWH hydraulic assembly tool and MZH hydraulic cylinder incl. hydraulic unit
• Scalpel, brass brush, and compressed air pistol for installation
• Portable drill, thread cutter, drill, centre punch, and a screw with hexagonal socket
(e.g. DIN 912/ISO 4762) for dismantling
Additional for installation of MRZ steel plugs
• MWH/BWH hydraulic assembly tool and MZH hydraulic cylinder incl. hydraulic unit
• Portable drill, thread cutter, drill, centre punch, and a screw with hexagonal socket
(e.g. DIN 912/ISO 4762) for dismantling
Additional for installation of MAC / BAC cover strip
• MWC or BWC assembly tool for installation
• Flat-tipped screwdriver and small Allen wrench for dismantling
Cardboard packaging is used for individual guide rail deliveries and system deliveries.
Wooden crates are available for certain countries or special requirements for an
additional fee. These are IPPC (International Plant Protection Convention) treated.
The carriages are individually packaged in cardboard boxes.
Carriages and rails are wrapped in VCI film prior to delivery in all cases to protect
them against corrosion. Systems are delivered using inserts made from corrugated
cardboard (for delivery in cardboard packaging) or maritime pine slabs (for delivery
in wooden crates). Accessories and lubricating accessories are enclosed.
Individual packaging
All guideway components are delivered unassembled in individual packaging.
Accessories are included in a separate package.
Unless otherwise specified by the customer, all standard lube connections are
opened and closed with set screws (S99/S98). Lube connections that are not
required for use are closed.