Carrier OPN-OPT-OL Installation And Startup Manual
Carrier OPN-OPT-OL Installation And Startup Manual

Carrier OPN-OPT-OL Installation And Startup Manual

Chilled water system optimizer v2
Table of Contents

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CARRIER CORPORATION ©2019
A member of the United Technologies Corporation family · Stock symbol UTX · Catalog No. 11-808-574-01 · 6/25/2019
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Summary of Contents for Carrier OPN-OPT-OL

  • Page 1 CARRIER CORPORATION ©2019 A member of the United Technologies Corporation family · Stock symbol UTX · Catalog No. 11-808-574-01 · 6/25/2019...
  • Page 2 Verify that you have the most current version of this document from www.hvacpartners.com or your local Carrier office. Important changes are listed in Document revision history at the end of this document. CARRIER CORPORATION ©2019. All rights reserved throughout the world. i-Vu is a registered trademark of Carrier...
  • Page 3: Table Of Contents

    Contents What is the Chilled Water System Optimizer? ......................1 Specifications ................................ 2 Chiller system configurations ..........................3 Installation overview ............................5 Safety considerations............................6 Installing the Chilled Water System Optimizer ......................7 To mount the controller ............................7 Wiring the controller for power ........................... 7 To wire for power ...........................
  • Page 4 Contents Configuring the Chilled Water System Optimizer's Properties page ..............47 Compliance ................................48 CE Compliance ..............................48 FCC Compliance ..............................48 BACnet Compliance............................48 Appendix A: The Chilled Water System Optimizer — Status only view of the Properties page ......49 General Conditions &...
  • Page 5: What Is The Chilled Water System Optimizer

    What is the Chilled Water System Optimizer? The Chilled Water System Optimizer (Part# OPN-OPT-OL) provides precise chilled water and condenser water setpoint optimization by carefully balancing the energy use of both the chilled water plant equipment and the chilled water consumers. This results in an overall reduction in energy use and electrical demand.
  • Page 6: Specifications

    10 msec. CAUTION To protect against large electrical surges on serial EIA-485 networks, place a PROT485 at each place wire enters or exits the building. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 7: Chiller System Configurations

    The program is scalable, so it can be applied from a minimal system including only the chiller and chilled water pump components, to a larger system, including condenser water side components and air handling unit fans, as illustrated below. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 8 The Chilled Water System Optimizer can be applied to the following chiller system designs:  Chilled water supply side Up to 8 chillers piped in parallel arrangement ○  Centrifugal, scroll type, or screw type chillers Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 9: Installation Overview

    The optimization program has only two control outputs. They are either Network Outputs or BACnet Analog Values.  Chilled water supply temperature reset  Condenser water supply temperature setpoint Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 10: Safety Considerations

    WARNING Disconnect electrical power to the controller before wiring it. Failure to follow this warning could cause electrical shock, personal injury, or damage to the controller. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 11: Installing The Chilled Water System Optimizer

    The controller is powered by a Class 2 power source. Take appropriate isolation measures when mounting it in a control panel where non-Class 2 circuits are present.  Carrier controllers can share a power supply as long as you:  Maintain the same polarity.
  • Page 12: To Wire For Power

    Status LED will display 8 for about 5 seconds and then reverts to 0, until controllers have been found and downloaded. There is a chase pattern when the router is running with no errors. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 13: Addressing The Controller

    Ones (1's) switch to 5. 10's Turn on the controller's power. CAUTION The factory default setting is 00 and must be changed to successfully install your controller. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 14: To Choose An Ip Addressing Scheme

    Configure the controller by setting the Router Config Mode DIP switch Console to On using a terminal program such as PuTTY or Hyperterminal. Turn the controller's power on. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 15 System > Device Manager > Ports (Com & LPT). The COM port number is beside Silicon Labs CP210x USB to UART Bridge. Speed (baud) 115200 Data Bits Stop Bits Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 16 12 When finished, set the controller's Router Config Mode DIP switch to OFF to restore normal functionality to the Local Access port. 13 Cycle the controller's power to accept the Router Config Mode changes. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 17: Wiring For Communications

    328 feet (100 meters) For details see the Open Controller Network Wiring Guide. WARNING Do not apply line voltage (mains voltage) to the controller's ports and terminals. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 18: To Wire To The Bacnet Over Ip Network (Dhcp)

    Check the communications wiring for shorts and grounds. Set the Assigned/DHCP DIP switch to the DHCP position. Verify DIP switch 1 is set to Carrier Tools (Off). Connect Port E1, which is the only port that speaks BACnet over IP.
  • Page 19 NOTE Use the same polarity throughout the network segment. Turn on the controller's power. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 20: Wiring For Third Party Protocols

     Use the same polarity throughout the network segment.  Repeaters are required for more than 31 devices. See your third-party device manufacturer's recommendations. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 21: To Wire A Third-Party Device

    A solid receive light on the controller indicates a wiring or polarity problem. To wire a third-party device See the Integration Guide for the third-party device or protocol. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 22: Communicating Through The Local Access Port With A Usb Link

    USB Link NOTE If using a USB isolator, plug the isolator into your computer's USB port, and then plug the USB Link cable into the isolator. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 23: To Communicate Using Putty

    To change a router's IP address, subnet mask, or default gateway, set its IP Address DIP switch to Assigned. Start PuTTY. Under Category > Connection, select Serial. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 24 To take an action, type number of the action, then press Enter. ○ If you changed a value, type 1, then press Enter to restart the controller. 10 Close PuTTY. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 25: Installing The Controller Into An I-Vu® Control System

    11 Click the Download All Content button. 12 Configure the controller on the Properties page > Control Program tab. 13 Check out and commission the equipment. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 26: To Configure Third Party Protocols In The I-Vu® Interface

    Accept all other default settings. Click Accept. NOTE You can configure the controller for either Modbus RTU or Modbus IP, not both at the same time. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 27: To Set Up The Driver

    If the difference is less than this field's value, the controller's time is slowly adjusted until the time is correct. Network Microblocks Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 28: Notification Classes

    NOTE BACnet defines the following Network message priorities for Alarms and Events. Priority range Network message priority 00–63 Life Safety 64–127 Critical Equipment 128–191 Urgent 192–255 Normal Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 29: Calendars

    Uncheck the types of alarms you do not want the recipient to get. Calendars Calendars are provided in the driver for BACnet compatibility only. Instead, use the Schedules feature in the i-Vu® interface. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 30: Common And Specific Alarms

    IP addresses that you define. These can be all private IP addresses and/or a list of IP addresses. Follow the instructions in the i-Vu® interface to set up the BACnet firewall. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 31: Protocols

    On the Protocols page, you can enable or disable Telnet diagnostics. This allows you to write to a text file the communication between the controller and a third party device. This file is used for troubleshooting. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 32: Troubleshooting

    Obtain a Module Status Report (Modstat) and look for error conditions. See To get the controller's serial number below for instructions on obtaining a Modstat. If you cannot determine the error from the Modstat, contact Carrier Control Systems Support. The controller's In the i-Vu®...
  • Page 33: To Restore Factory Defaults

    To restore factory defaults CAUTION This erases all archived information and user-configuration settings. You will have to reconfigure all custom settings. It is recommended to restore the factory defaults only under the guidance of Carrier Control Systems Support. To erase volatile memory data and restore factory default configuration settings: Turn off the controller's power switch.
  • Page 34: To Get The Serial Number

    When Out of Service, i-Vu® no longer communicates properties, colors, trends, etc.. On the i-Vu® navigation tree, select the controller. On the Properties page, check Out of Service. Click Accept. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 35: Start-Up And Commissioning

    NOTE It is important that the chilled water setpoint be reset predictably and quickly enough for the optimizer to work reliably. Good response is essential and the actual response is subject to the system limits. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 36: General Conditions And Status

    Plant is ON when the 0.1 Plant ON binary network input is On, indicating chiller plant is running normally and the number of operating chillers is correctly detected. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 37 Verify the outdoor air conditions are met. OAT must be greater than the configured value. The part load conditions are met. The current chilled water delta temperature is greater than the configured limit. Verify all delays are sufficient. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 38: Chilled Water Temperature Optimizer Reset

    Temperature Optimizer Reset > Section 1 - Condenser Water System Optimizer - Enable Conditions > CWS Optimizer ON Switch (page 60) is set to DISABLED. Verify the condenser water temperature setpoint is held constant. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 39 Section 3 - Manual Overrides of Chilled Water Reset – and other Settings Verify the following: Manual "Reinitialize" & "Pause & Hold" are both Off. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 40: Chilled Water Optimizer Reset - Start-Up

    Set the Main ON Switch to ENABLED. NOTE This switch ONLY enables the program, but not the individual reset functions. Continue below to enable the chilled water reset function. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 41: Chilled Water Optimizer Reset - Tuning

    NOTE It is always better to be high rather than low when setting the response time. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 42 If the system is still responding too much for each temperature increment, decrease it by another 0.5 ○ (deg). It is preferable to have the Maximum Reset Increment at least 1.5 (deg) above the Minimum Reset Increment. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 43: Condenser Water Optimizer Reset

    Before commissioning the Condenser Water Temperature Optimizer Reset, verify the Chilled Water Temperature Optimizer Reset > Section 1. Chilled Water System Optimizer - Enable Conditions (page 69) > CHWS Optimizer ON Switch is set to DISABLED. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 44 NOTE Start with 5 minutes for a facility where the cooling towers are near the chiller, and 8 to 10 minutes for a facility where they are remote. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 45: Condenser Water Optimizer Reset - Start-Up

    Set the Main ON Switch to ENABLED. NOTE This switch ONLY enables the program, but not the individual reset functions. Continue below to enable the condenser water reset function. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 46: Condenser Water Optimizer Reset - Tuning

    NOTE It is always better to be slightly high rather than low when setting the response time. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 47 If the system is still responding too much for each temperature increment, decrease it by another 0.5 (deg). It is preferable to have the Maximum Reset Increment be at least 0.5 (deg) above the Minimum Reset Increment. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 48 Add smoothing and give a bias toward cooler water and energy savings at the chiller(s), turn each Bias switch to On.  Fine tune the Bias, for lower energy savings at the chiller versus lower "system wide" energy savings. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 49: Device Address Binding

    16 CHWS STPT TEMP (REMOTE INPUT)  16 CHWS TEMP (REMOTE INPUT)  16 Curr Stpt IN  16 Optimized CHWS Reset Heartbeat ANO Minutes NOTE Recommended, but not required Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 50 You can implement DAB on network points with an undefined BACnet address, displayed in Field Assistant and the i-Vu® interface on the Properties page > Network Points tab. See example below. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 51: Configuring The Chilled Water System Optimizer's Properties Page

    Service Config — For making basic user changes to configuration.  Commissioning — For commissioning and start-up.  Commissioning+Notes — Incorporates explanations added to the Commissioning view. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 52: Compliance

    Compliance of listed products to requirements of ASHRAE Standard 135 is the responsibility of BACnet International. BTL ® is a registered trademark of BACnet International. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 53: Appendix A: The Chilled Water System Optimizer - Status Only View Of The Properties Page

    __.__ degrees = Outdoor Air Temperature __.__ degrees = Outdoor Air Wet Bulb __.__ degrees = Total Demand __.__ degrees = Load __.__ degrees = Efficiency Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 54: General Conditions & Status

    3. AND is it Scheduled? — Link to a BACnet Binary Value that indicates the chiller manager (or chiller, if single chiller only) is running. Displays YES or NO status. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 55: Section 2 - Chiller System Power, Efficiency, And Thermal Load Input Status

    Input the nominal chiller capacities (tons) required to determine part load conditions.  Select whether the power input is actual kW or amperage.  Select load input type using temperatures and flow or cooling load input. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 56: Section 3 - Stagger Reset - Enable Conditions

    Condenser Water Optimization Reset is now ___ in the stagger routine. — Displays Held off or Running status. Chilled Water Optimization Reset is now ___ in the stagger routine. — Displays Held off or Running status. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 57: Chilled Water Temperature Optimizer Reset

    Pause & Hold is: __ — Displays OFF/ON status. Automatic Quick Cool Down of Chilled Water Supply - Status: Quick Cool Down is: ___ — Displays OFF/ON status. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 58: Section 3 - Manual Overrides Of Chilled Water Reset - And Other Settings

    Total Chiller kW/ton — Displays value. Total Condenser Water Pump kW/ton — Displays value. Total Cooling Tower Fan kW/ton — Displays value. Total Condenser Water System kW/ton — Displays value. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 59: Section 1 - Condenser Water System Optimizer - Enable Conditions

    Current High Approach is: — Displays value. Current Setpoint is: — Displays value. Current Low Approach is: — Displays value. Current Low Limit is: — Displays value. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 60: Electric Metering - Combined Kw Of Monitored Equipment

    Displays the historical accumulated energy usage values recorded for various periods as shown below. Daily Usage Today — Displays values. Previous Day — Displays values. Monthly Usage Month-To-Date — Displays values. Previous Month — Displays values. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 61 Appendix A: The Chilled Water System Optimizer — Status only view of the Properties page Point Name/Description Yearly Usage Year-To-Date — Displays values. Previous Year — Displays values. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 62: Appendix B: The Chilled Water System Optimizer Commissioning View Of The Properties Page

    __.__ degrees = Outdoor Air Temperature __.__ degrees = Outdoor Air Wet Bulb __.__ degrees = Total Demand __.__ degrees = Load __.__ degrees = Efficiency Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 63: General Conditions & Status

    Total Chilled & Condenser Water System kW/ton — Displays the current value of all the 0 to 5 kW/Ton monitored energy loads as a function of the operating thermal load of the plant. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 64: Section 1 - Optimizer - Primary Enable Conditions

    __ degrees — Outdoor Air Temperature — Displays current OAT 65°F 50 to 70°F Allow optimizer to run if OA Temperature > __ degrees. Disallow/Allow (with hysteresis of __ degrees) 4°F 2 to 5°F Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 65 Present output is : True/False for 0:00 (mm:ss) — Displays status. 3. Pause algorithm when staging up or down: — This encourages algorithm stability. Off/On Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 66 Alarm if signal indicates sensor out of range for _:__ (mm:ss) with output of False for _:__ (mm:ss)? YES/NO SENSOR (BALM) __ Sensor Out of Range — Displays Off or On status. Off/On Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 67: Section 2 - Chiller System Power, Efficiency, And Thermal Load Input Status

    Total System kW (Chillers + CHWPs + CWPs + CTs + Fans) — Displays value. Total Building Cooling Load Tons — Displays value. Total System kW/ton — Displays value. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 68 13 CHWR Temp (ANI2) — Displays value. Unlocked (unchecked) Allows lockout if Lock at value: is checked. Allows communication if Enabled?: is Enabled (checked) checked. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 69: Section 3 - Stagger Reset - Enable Conditions

    Condenser Water Optimization Reset is now ___ in the stagger routine. — Displays Off/On Held off or Running status. Chilled Water Optimization Reset is now ___ in the stagger routine. — Displays Held off or Running status. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 70: Section 4 - Optimizer Setpoint Change Mode

    Optimizer Instructions — Displays status. NO ACTION NEEDED WAIT FOR RESULT SETPOINT AVAILABLE Elapsed time since “New Setpoint” is determined: ___ — Displays value. (minutes:seconds) Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 71 NOTE Change setting only when SETPOINT AVAILABLE displays in Operator NO/YES Instructions:. Current Optimizer Setpoint: ___ degrees — Displays value. degrees Current Condenser Setpoint: ___ degrees — Displays value. degrees Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 72: Chilled Water Temperature Optimizer Reset

    16 Optimized CHWS Setpoint ANO — Displays value. Unlocked (unchecked) Allows lockout if Lock at value: is checked. Allows communication if Enabled?: is Enabled (checked) checked. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 73: Section 1 - Chilled Water System Optimizer - Enable Conditions

    The Main ON Switch in Section 1 - Optimizer - Primary Enable Conditions (page 60) must also be enabled for the CHWS Optimizer to be enabled. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 74: Section 2 - Automatic Overrides Of Chilled Water Reset

    The program has the option to pause if there is a remote BACnet pause signal. If the remote pause input is enabled, the program holds its chilled water reset. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 75 Down” settings in Section 3 Manual Overrides of Chilled Water Reset - and other Settings. If so, you may configure “Emergency Cool Down Incremental Drop” settings in this section. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 76 20:00 (mm:ss) Present output is False for __:__ (mm:ss). — Displays value. 10:00 to 60:00 (mm:ss) Automatic Pause & Hold of Chilled Water Reset - Status Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 77 20:00 (mm:ss) Present output is False for __:__ (mm:ss). — Displays value. 10:00 to 60:00 (mm:ss) Current Building Relative Humidity is _.__% — Displays value. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 78 CHRT HI (BALM) ___ — Displays status. 62°F Alarm if chilled water return temperature is > __ degrees 50 to 70°F hysteresis of __ 2°F 0.5 to 3°F Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 79: Section 3 - Manual Overrides Of Chilled Water Reset - And Other Settings

    Turn the reinitialize switch to Off to allow the program to operate again from its zero state. CAUTION This setting drops the setpoint back to its default temperature and restarts the program from state zero. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 80 It then determines what the next reset should be. We recommend no more than 2 (deg), though it can be a maximum of 4 (deg). Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 81 Start with the 20 minute default value and adjust as required based on the actual system response. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 82 0 to 10 applied to each increment. More is described about how to set up the gain in the Start-up and Commissioning (page 31) section. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 83 16 CURR STPT IN (ANI2) — Displays value. Unlocked (unchecked) Allows lockout if Lock at value: is checked. Allows communication if Enabled?: is Unlocked (unchecked) checked. Locked (checked) Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 84: Condenser Water Temperature Optimizer Reset

    The program attempts to find the balance of energy saved at the chiller and energy expended at the fans through a calculated approach temperature. So the approach temperature setpoint would likely change throughout the day in a constant search for the optimal temperature. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 85 Allows lockout if Lock at value: is checked. Allows communication if Enabled?: is Enabled (checked) checked. Total Chiller kW/ton — Displays value. Total Condenser Water Pump kW/ton — Displays value. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 86: Section 1 - Condenser Water System Optimizer - Enable Conditions

    Main ON Switch in Section 1 - Optimizer - Primary Enable Conditions (page 60) must also be enabled for the CWS Optimizer to be enabled. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 87: Section 2 - Manual Overrides Of Condenser Water Reset - And Other Settings

    Quick Warm Up is: — Displays status. Quick Warm up is __ due to CWS temperature below low limit. — Displays status. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 88 Input settings: 0 - no smoothing 1 - automatic minimal smoothing Up to 100 (maximum smoothing or dampening) Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 89 – but not so large that it creates instability. If the temperature increment is too small, the system won’t experience enough temperature change to determine if it saves energy. Adjust Reset Increments below: Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 90 Fine gain for bias for reset toward cooler CWS temps (0=min to 10=max) — Adds another fine adjustment to the small bias above, increases bias for cooler 0 to 10 temperatures, and adjusts the gain between 0 and 10. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 91: Section 3 - Condenser Water Setpoint Reset - Output & Limit Settings

    As outdoor air wet bulb temperature rises (from __ degrees... 78°F 70 to 80°F ...to __ degrees) 85°F 80 to 90°F Limit condenser water supply temperature (from __ degrees... 79°F 76 to 82°F Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 92 If the profile is unknown, you can keep the defaults. If you want to disable this feature, enter 0°F for both. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 93: Electric Metering - Combined Kw Of Monitored Equipment

    _:__ mm:ss = delay time in minutes and seconds Reset History No/Yes Reset ALL values to zero? — Provides the ability to reset all meter data and history Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 94 Monthly Usage Month-To-Date — Displays kWh values. Previous Month — Displays kWh values. Yearly Usage Year-To-Date — Displays kWh values. Previous Year — Displays kWh values. Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 95: Appendix C: Network Points List For Chilled Water System Optimizer

    Optimizer and the incumbent BAS base control system. It is available in the base control system if using Carrier ChillerVu control logic, or modified i-Vu® logic. Third party usage will require modification to the third party control logic.
  • Page 96 Optimizer supports up to 20 RH Inputs area relative humidity 20 AHUs or representative area relative humidity values Weather Outside air temperature Outside air relative humidity Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 97: Document Revision History

    Settings – added option to use the current chilled water Temperature Optimizer Reset setpoint as the optimizer's starting setpoint. Appendix C: Network Points List for New topic. AC-AE-BL-E controller * For internal use only Chilled Water System Optimizer v2 CARRIER CORPORATION ©2019 Installation and Start-up Guide All rights reserved...
  • Page 100 CARRIER CORPORATION ©2019 A member of the United Technologies Corporation family · Stock symbol UTX · Catalog No. 11-808-574-01 · 6/25/2019...

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