CONTENTS - Original instructions Tools required ..................................Mechanical installation ................................ Entrematic PSL Retrofit Kit for universal bracket solutions .................... 2.1.1 Check the components and kits ..........................2.1.2 I/O board and the battery installation (option) ....................2.1.3 Fix the brackets to the backbone assembly ......................
Page 4
2.1.10.49 Ditec VALOR (escape route) ......................... 2.1.10.50 Ditec Bis O ..............................2.1.10.51 Ditec Bis V ..............................Entrematic PSL Retrofit Kit for TORMAX iMotion 2202 ....................2.2.1 Check the components .............................. 2.2.2 Preparing ..................................2.2.3 I/O board and the battery installation (option) ....................
2 Mechanical installation Mechanical installation Entrematic PSL Retrofit Kit for universal bracket solutions Note! Following are the common steps for connecting components, please refer to cross-view for each adapted door type. 2.1.1 Check the components and kits Check the components (Universal) Screw: ISO 14583 (MRT-TT) M6x10 FZB 8.8...
Page 7
2 Mechanical installation Check B1 kit Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB Bracket 1 Mounting plate Square nut: M6 Nut: M6 Nut: ISO 4035 (ML6M) M6 FZB Screw: DIN 6921 (M6SF) M6x12 FZB 8.8 Screw: DIN 6921 (M6SF) M6x14 FZB 8.8 Screw: DIN 6921 (M6SF) M6x16 FZB 8.8 Screw: ISO 14583 (MRT-TT) M6x16 FZB 8.8 Screw: ISO 14583 (MRT-TT) M6x20 FZB 8.8...
2 Mechanical installation 2.1.2 I/O board and the battery installation (option) Note! I/O board must be selected when bi-stable. Fix the I/O board (7) and the battery (8) to the backbone assembly (12) with the screws (9) and (10). I/O board Battery Screw: ISO 14583 (MRT) M4x6 Screw: ISO 14583 (MRT-TT) M4x60...
Page 15
2 Mechanical installation a How to install the mounting plate. Please refer to the dimension on the surface of plate (27) firstly. Mounting plate 1018482-EMen-2.0 Issue 2019-07-13...
Page 16
2 Mechanical installation b Assemble the mounting plate (27) and mounting bracket (28) with the washers (14) and screws (4). Screw: ISO 14583 (MRT-TT) M6x10 FZB 8.8 Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB Mounting plate Mounting bracket c Fix two screws (11) to the backbone assembly (12), don't tighten the screws (11). Screw: DIN 6921 (M6SF) M6x8 FZB 8.8 Backbone assembly Issue 2019-07-13...
Page 17
2 Mechanical installation d Fix the brackets to the backbone assembly (12), then tighten the screws (11) with a torque of 8 - 10 Nm. Screw: DIN 6921 (M6SF) M6x8 FZB 8.8 Backbone assembly 1018482-EMen-2.0 Issue 2019-07-13...
2 Mechanical installation 2.1.4 Fix the brackets to the tension wheel Fix the brackets to the tension wheel assembly (15) in the same way as 2.1.3 Screw: DIN 6921 (M6SF) M6x8 FZB 8.8 Tension wheel assembly 2.1.5 Fix the brackets to the belt lock (option) Fix the brackets to the belt lock (39) in the same way as 2.1.3.
2 Mechanical installation 2.1.6 Fix the transmission bracket to the connecting bracket a Fix the transmission bracket (26) to the connecting bracket (24) with the screws (4) and washers (14). Screw: ISO 14583 (MRT-TT) M6x10 FZB 8.8 Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB Connecting bracket Transmission bracket 2.1.7...
2 Mechanical installation 2.1.8 General rules of the installation Position of the belt connecting to the transmission brackets. Bi-parting opening The transmission bracket (16) on the left door leaf shall be connected to the upper belt. The transmission bracket (16) on the right door leaf shall be connected to the lower belt. Transmission bracket Single left opening The transmission bracket (16) shall be connected to the upper belt.
2 Mechanical installation 2.1.9 List of the adapted door types Item Operator Brand&Type Page Bracket kit Belt lock fixing bracket kit ATS CLIXMASTER ATS TSF 2100 Baumgartner Al-Profil Baumgartner steel DORMA ES 50 DORMA ES 55/60 DORMA ES 70 DORMA ES 90/100 DORMA ES 200 ELDEBE GSX Faiveley 6...
Page 22
2 Mechanical installation Item Operator Brand&Type Page Bracket kit Belt lock fixing bracket kit Record STA19 Record STA20 1019399 Record STA21 Tormax TMP Tormax TX/TM/TMX 1019396 Tormax TEP/TXP Waldoor EC Waldoor UC 1019399 Waldoor UWS 800 1019396 Waldoor UWS 2400 1019399 Ditec VALOR (escape route) 1019396...
2 Mechanical installation Record STA16/17 Note! * Cut the original component holder beam to smaller pieces. Bi-parting 2/3 of the original beam for backbone assembly. 1/6 of the original beam for tension wheel. 1/6 of the original beam for belt lock. Left opening 2/3 of the original beam for backbone assembly.
2 Mechanical installation Entrematic PSL Retrofit Kit for TORMAX iMotion 2202 2.2.1 Check the components Check the components in the package as following. Drive unit kit Main control assembly Tension wheel assembly Tooth belt Belt clamp Nut: DIN 985 M6 (M6M)
2 Mechanical installation 2.2.2 Preparing a Dismount the original drive system, following components should be retained: door carriers (1), beam (2), cover set (3), door stops (4), cable holders (5), nuts (11) and screws (12). Note! If there are not enough nuts (11) and screws (12), use the nuts (35) and the screws (36) to replace.
2 Mechanical installation 2.2.3 I/O board and the battery installation (option) Note! I/O board must be selected when bi-stable. a Fix the I/O board (7) and the battery (8) to the main control assembly (14) with the screws (9) and (10). I/O board Battery Screw: ISO 14583 (MRT) M4x6...
2 Mechanical installation 2.2.4 Fix the nuts and screws on the drive unit kit and the main control assembly a Take off the drive unit from the Backbone assembly (40), then fix it onto drive unit plate (57) with the original screws and washeres. Backbone assembly Drive unit plate 1018482-EMen-2.0...
Page 78
2 Mechanical installation b Take off the PSU from the Backbone assembly (40), then fix it onto drive unit plate (57) with the original screws and other components. Backbone assembly Drive unit plate Issue 2019-07-13 1018482-EMen-2.0...
Page 79
2 Mechanical installation c Take off the MCU from the Backbone assembly (40), then fix it onto electronic mounting plate (58) with the original screws and washeres. Backbone assembly Electronic mounting plate 1018482-EMen-2.0 Issue 2019-07-13...
Page 80
2 Mechanical installation d Fix the nuts (11) to the drive unit kit (13) and main control assembly (14) with screws (12), but do not tighten the screws (12). Nut: M5 Screw: M5x10 Drive unit kit (HD or DD) Main control assembly Issue 2019-07-13 1018482-EMen-2.0...
2 Mechanical installation 2.2.5 Fix the drive unit kit and the main control assembly a Lift the drive unit kit (13) and main control assembly (14) to the beam (2), Then tighten the screws (12) with a torque of 6 Nm. Beam Nut: M5 Screw: M5x10...
2 Mechanical installation 2.2.6 Fix the tension wheel assembly a Fix the nuts (11) to the tension wheel assembly (15) with screws (12), but do not tighten the screws (12). Lift the tension wheel assembly (15) to the beam (2), do not tighten the screws (12) fully, so it shall be able to slide along the beam (2).
2 Mechanical installation 2.2.7 Fix the transmission brackets a Unscrew the existing screws (24), fix the transmission brackets (27) and the universal transmis- sion brackets (28) to the door carriers (1) with the screws (24) and (26). Note! The door leaves should be holded firmly when unscrew the the existing screws (24) on the door carriers (1).
2 Mechanical installation 2.2.8 Placement of the transmission brackets Bi-parting opening The transmission bracket (16) on the left door leaf shall be connected to the inner belt. The transmission bracket (16) on the right door leaf shall be connected to the outer belt. Transmission bracket Single left opening The transmission bracket (16) shall be connected to the inner belt.
2 Mechanical installation 2.2.9 Attachment of the tooth belt a Cut the tooth belt (18) to the right length if needed. Route the tooth belt (18) around the drive unit pulley (19) and around the tension wheel assembly (15). b For bi-parting doors the belt ends are joined with the belt clamp (20) in the outer part of the tooth belt (18).
2 Mechanical installation 2.2.10 Checking and adjusting the belt tension a Loosen the fixing screw (32) without removing it. b Screw the adjustment screw (33) to its outmost position. c Tension the tooth belt (18) by pulling the tension wheel assembly (15) by hand. Tighten the screws (12) with a torque of 6 Nm.
2 Mechanical installation 2.2.11 Bi-parting operators a Put doors in fully closed position. Make sure that the doors trailing edge is align with the side light. b Click the belt clamp (20) into position in the inner transmission bracket (16). c Check door panels for proper centering in the fully closed and opened positions.
2 Mechanical installation 2.2.13 Install the belt lock (option) a Take down the screws (29) and the belt guide (30). b Fix the nuts (11) to the belt lock (21) with screws (12), but do not tighten the screws (12). Lift the tooth belt lock (21) to the beam (2), then tighten the screws (12) with a torque of 6 c Fix the belt guide (30) to the belt lock (21) with the screws (29).
2 Mechanical installation Entrematic PSL Retrofit Kit for GEZE Slimdrive 2.3.1 Check the components Check the components in the package as following. Screw: ISO 14583 (MRT) M4x6 Screw: ISO 7046 (MFX) M6x10 Screw: ISO 4014 (M6S) M6x8 Screw: DIN 6921 (M6SF) M6x10...
2 Mechanical installation 2.3.2 Preparing a Dismount the original drive system, following components should be retained: door carriers (1), beam (2), cover set (3), square nuts (4), door stops (5) and extension beams (6). Note! If there are not enough square nuts (4), use the nuts (37) to replace. Door carrier Beam Cover set...
2 Mechanical installation 2.3.4 Fix the PSU (power supply unit) and drive unit kit a Take off the PSU from the Backbone assembly (40), then fix it onto PSU bracket (41) with the original screws and washeres. Backbone assembly PSU bracket Issue 2019-07-13 1018482-EMen-2.0...
Page 93
2 Mechanical installation b Take off the drive unit from the Backbone assembly (40), then fix it onto drive motor mounting plate (42) with the original screws, washeres and other components. Backbone assembly Drive motor mounting plate 1018482-EMen-2.0 Issue 2019-07-13...
Page 94
2 Mechanical installation c Fix the PSU (14) and the drive unit kit (13) onto the extension beam (6) with screws (12). Then tighten the screws (12) with a torque of 10 Nm. Square nut: M6 Extension beam Screw: DIN 6921 (M6SF) M6x10 Drive unit kit Issue 2019-07-13 1018482-EMen-2.0...
2 Mechanical installation 2.3.5 Fix the mounting plate and MCU (control unit) a Take off the MCU (26) from the Backbone assembly (40). b Fix the mounting plate (24) to the extension beam (6) with screws (25), then fix the MCU (26) onto the mounting plate (24) with the original screws (9) and washeres.
2 Mechanical installation 2.3.6 I/O board and the battery installation (option) Note! I/O board must be selected when bi-stable. a Fix the I/O board (7) and the battery (8) to the mounting plate (24) with screws (9) and (10). Fold the flange I/O board (KS902MP) Battery (KS902BAT2) Screw: ISO 14583 (MRT) M4x6...
2 Mechanical installation 2.3.7 Fix the tension wheel assembly a Fix the tension wheel assembly (15) to the extension beam (6) with the screws (32), do not tighten the screws (32) fully, so it shall be able to slide along the extension beam (6). b The position of the tension wheel assembly (15) should be as close as possible to the drive unit, but make sure that the tension wheel assembly (15) will not interfere with the door carrier when the door is fully opened.
2 Mechanical installation 2.3.8 Fix the transmission brackets a Unscrew the existing screws (29), fix the transmission brackets (27) and the universal transmis- sion brackets (28) to the door carriers (1) with the existing screws (29) and the screws (11). Note! If there are not enough existing screws (29), use the screws (38) to replace.
2 Mechanical installation 2.3.9 Placement of the transmission brackets Bi-parting opening The transmission bracket (16) on the left door leaf shall be connected to the upper belt. The transmission bracket (16) on the right door leaf shall be connected to the lower belt. Transmission bracket Single left opening The transmission bracket (16) shall be connected to the upper belt.
2 Mechanical installation 2.3.10 Attachment of the tooth belt a Cut the tooth belt (18) to the right length if needed. Route the tooth belt (18) around the drive unit pulley (19) and around the tension wheel assembly (15). b For bi-parting doors the belt ends are joined with the belt clamp (20) in the lower part of the tooth belt (18).
2 Mechanical installation 2.3.11 Checking and adjusting the belt tension a Loosen the fixing screw (34) without removing it. b Screw the adjustment screw (35) to its outmost position. c Tension the tooth belt (18) by pulling the tension wheel assembly (15) by hand. Tighten the screws (32) with a torque of 10 Nm.
2 Mechanical installation 2.3.12 Bi-parting operators a Put doors in fully closed position. Make sure that the doors trailing edge is align with the side light. b Click the belt clamp (20) into the transmission bracket (16) on upper. c Check door panels for proper centering in the fully closed and opened positions. Tension wheel assembly Transmission bracket Tooth belt...
2 Mechanical installation 2.3.14 Install the belt lock (option) a Fix the belt lock (21) to the extension beam (6) with screws (12). Then tighten the screws (12) with a torque of 10 Nm. Note! * Cut the extension beam to smaller pieces. Bi-parting 2/3 of the extension beam for backbone assembly.
2 Mechanical installation 2.3.15 Fix the cable bracket a Fix the cable bracket (30) to the beam (2) with screws (31). Beam Cable bracket Screw: ISO 14585 ST 4.2x9.5 Issue 2019-07-13 1018482-EMen-2.0...
2 Mechanical installation Entrematic PSL Retrofit Kit for Entrematic EMSL 2.4.1 Check the components Check the components in the package as following. Backbone assembly Tension wheel assembly Tooth belt Belt clamp Screw: DIN 6921 (M6SF) M6x14 Screw: ISO 10642 (MF6S) M6x8...
2 Mechanical installation 2.4.2 Preparing a Dismount the original drive system, following components should be retained: door carriers (1), beam (2), cover set (3), door stops (4), cable holders (5), connection box (6), track (35) and lock (36). Door carrier Beam Cover set Door stop...
2 Mechanical installation 2.4.3 Fix the backbone assembly a Fix the backbone assembly (12) to the beam (2) with the screws (9). Then tighten the screws (9) with a torque of 3 Nm. Beam Screw: ISO 7045 (MRT-TT) M4x16 Backbone assembly 1018482-EMen-2.0 Issue 2019-07-13...
2 Mechanical installation 2.4.4 Fix the I/O board and the battery (option) Note! I/O board must be selected when bi-stable. a Fix the I/O board (7) and the battery (8) to the beam (2) with the screws (9). Issue 2019-07-13 1018482-EMen-2.0...
2 Mechanical installation 2.4.5 Fix the tension wheel assembly a Fix the tension wheel assembly (15) to the beam (2) with the screws (9), do not tighten the screws (9) fully, so that it shall be able to slide along the beam (2). b The position of the tension wheel assembly (15) should be as close as possible to the drive unit, but make sure that the tension wheel assembly (15) will not interfere with the door carrier when the door is fully opened.
2 Mechanical installation 2.4.6 Fix the connector brackets a Dismount the existing screws (10) and the existing washers (11), and fix the reinforcement plates (29) to the door carriers (1) with screws (24). b Assemble the connector brackets (27) and the belt holder brackets (28) with the screws (26). Fix them to to the door carriers (1) with screws (10) and (25).
2 Mechanical installation 2.4.7 Placement of the transmission brackets Bi-parting opening The transmission bracket (16) on the left door leaf shall be connected to the inner belt. The transmission bracket (16) on the right door leaf shall be connected to the outer belt. Transmission bracket Single left opening The transmission bracket (16) shall be connected to the inner belt.
2 Mechanical installation 2.4.8 Attachment of the tooth belt a Cut the tooth belt (18) to the right length if needed. Route the tooth belt (18) around the drive unit pulley (19) and around the tension wheel assembly (15). b For bi-parting doors the belt ends are joined with the belt clamp (20) in the outer part of the tooth belt (18).
2 Mechanical installation 2.4.9 Checking and adjusting the belt tension a Loosen the fixing screw (32) without removing it. b Screw the adjustment screw (33) to its outmost position. c Tension the tooth belt by pulling the tension wheel assembly (15) by hand. Tighten the tension wheel assembly to the beam with a torque of 3 Nm.
2 Mechanical installation 2.4.10 Bi-parting operators a Put doors in fully closed position. Make sure that the doors trailing edge is align with the side light. b Click the belt clamp (20) into position in the inner transmission bracket (16). c Check door panels for proper centering in the fully closed and opened positions.
2 Mechanical installation Entrematic PSL Retrofit Kit for Entrematic EMSL-T 2.5.1 Check the components Check the components in the package as following. Backbone assembly Tension wheel assembly Tooth belt Belt clamp Screw: DIN 6921 (M6SF) M6x14 Screw: ISO 10642 (MF6S) M6x8...
2 Mechanical installation 2.5.2 Preparing a Dismount the original drive system, following components should be retained: door carriers (1), beam (2), cover set (3), door stops (4), cable holders (5), connection box (6), track (35), lock (36) and support beam (37). Door carrier Beam Cover set...
2 Mechanical installation 2.5.3 Fix the backbone assembly a Fix the backbone assembly (12) to the beam (2) with the screws (9). Then tighten the screws (9) with a torque of 3 Nm. Beam Screw: ISO 7045 (MRT-TT) M4x16 Backbone assembly Issue 2019-07-13 1018482-EMen-2.0...
2 Mechanical installation 2.5.4 Fix the I/O board and the battery (option) Note! I/O board must be selected when bi-stable. a Fix the I/O board (7) and the battery (8) to the beam (2) with the screws (9). Beam I/O board Battery Screw: ISO 7045 (MRT-TT) M4x16 1018482-EMen-2.0...
2 Mechanical installation 2.5.5 Fix the tension wheel assembly a Fix the tension wheel assembly (15) to the beam (2) with the screws (9), do not tighten the screws (9) fully, so that it shall be able to slide along the beam (2). b The position of the tension wheel assembly (15) should be as close as possible to the drive unit, but make sure that the tension wheel assembly (15) will not interfere with the door carrier when the door is fully opened.
2 Mechanical installation 2.5.6 Fix the connector brackets (for fast door leaves) a Dismount the existing screws (10) and the existing washers (11), and fix the reinforcement plates (29) to the door carriers (1) with screws (24). b Assemble the connector brackets (27) and the belt holder brackets (28) with the screws (26). Fix them to to the door carriers (1) with screws (10), washers (11) and screws (25).
2 Mechanical installation 2.5.7 Placement of the transmission brackets (for fast door leaves) Bi-parting opening The transmission bracket (16) on the left door leaf shall be connected to the inner belt. The transmission bracket (16) on the right door leaf shall be connected to the outer belt. Transmission bracket Single left opening The transmission bracket (16) shall be connected to the inner belt.
2 Mechanical installation 2.5.8 Attachment of the tooth belt (for fast door leaves) a Cut the tooth belt (18) to the right length if needed. Route the tooth belt (18) around the drive unit pulley (19) and around the tension wheel assembly (15). b For bi-parting doors the belt ends are joined with the belt clamp (20) in the outer part of the tooth belt (18).
2 Mechanical installation 2.5.9 Checking and adjusting the belt tension (for fast door leaves) a Loosen the fixing screw (32) without removing it. b Screw the adjustment screw (33) to its outmost position. c Tension the tooth belt by pulling the tension wheel assembly (15) by hand. Tighten the tension wheel assembly to the beam with a torque of 3 Nm.
2 Mechanical installation 2.5.10 Bi-parting operators (for fast door leaves) a Put doors in fully closed position. Make sure that the doors trailing edge is align with the side light. b Click the belt clamp (20) into position in the inner transmission bracket (16). c Check door panels for proper centering in the fully closed and opened positions.
Page 126
Entrematic Group AB, Lodjursgatan 10, SE-261 44 Landskrona, Sweden Tel: +46 10 47 48 300 www.entrematic.com • info.em@entrematic.com...
Need help?
Do you have a question about the PSL Retrofit Kit and is the answer not in the manual?
Questions and answers