Roland VersaUV LEF2-200 User Manual
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Roland VersaUV LEF2-200 User Manual

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Summary of Contents for Roland VersaUV LEF2-200

  • Page 1 Roland DG Corporation. • Roland DG Corporation assumes no responsibility for any direct or indirect loss or damage that may occur through use of this product, regardless of any failure to perform on the part of this product.

  • Page 2: Table Of Contents

    Contents Chapter 1 Basic Handling Methods ....................6 1. Basic Information ..............................7 Part Names and Functions................................8 Printer Unit................................... 8 Head refresher ................................... 11 Operation Panel.................................. 12 Display Screen ..................................13 Object to Be Printed On................................14 Conditions for Settable Objects to Be Printed On ......................14 Printable Area..................................
  • Page 3 Contents 2. Optimizing the Printing Quality ..........................75 Preventing Ink Discharge Defects ..............................76 Preventing Soiling of the Object to Be Printed On and Dot Drop-out ................76 Reducing Ink Mist (Ink Spatter) ............................77 Preventing Primer Dot Drop-out ............................78 Improving Ink Adhesion................................
  • Page 4 Contents If the Contents of the Drain Bottle Are Not Visible ......................122 Maintenance That Must Be Performed Daily ..........................123 Maintenance of Ink Cartridges ............................123 Printing Tests and Normal Cleaning..........................124 Head Refreshing Method ..............................133 When Normal Cleaning Is Not Effective............................. 138 Medium Cleaning Method ...............................
  • Page 5 Contents Are any covers open? ............................... 184 Is the top menu displayed? .............................. 184 Is [PAUSE] lit? ................................... 184 Has the ink run out? ................................. 184 Is a message displayed on the screen?..........................185 Are the cables connected? ............................... 185 Is the status LED for the LAN cable connector lit in green?....................
  • Page 6 Contents Step 2: Securing the Print Heads and the Flat Table Using Retainers................201 Step 3: Reinstalling the Machine ............................202 2. Main Specifications ............................203 Dimensional Drawings ................................204 When using a jig: Hole position for head refresher......................205 Locations of the Power Rating and Serial Number Label......................

  • Page 7: Chapter 1 Basic Handling Methods

    Chapter 1 Basic Handling Methods...

  • Page 8: Basic Information

    1. Basic Information Part Names and Functions ........................8 Printer Unit ........................... 8 Head refresher..........................11 Operation Panel .......................... 12 Display Screen..........................13 Object to Be Printed On ........................14 Conditions for Settable Objects to Be Printed On............... 14 Printable Area ..........................15 Features of Inks............................

  • Page 9: Part Names And Functions

    Part Names and Functions Printer Unit Front Name Function overview Handle Hold this handle to open and close the font cover gently. Front cover Keep this cover closed except when necessary, such as when loading the object to be printed on. Operation panel The panel containing the buttons used to operate the machine.
  • Page 10 Part Names and Functions Flat table Name Function overview D-SUB port This is a connection port for optional products. Do not connect any cable that is not for the dedicated optional products. Extension plate Do not place any object on top of the plate or press on it CAU- with force.
  • Page 11 Part Names and Functions Rear Name Function overview Main power switch Switch the main power on/off. Power cable port Use this to connect the power cable. Status LED This lights up green when the connection to the network is normal. Activity LED This flashes yellow while data is being received from the network.

  • Page 12: Head Refresher

    Part Names and Functions Head refresher Cover closed Cover open Name Function overview Cover Keep the cover closed when the machine is not in use. Sheet retaining cover This cover keeps the head cleaning sheet, used for head refreshing, in place. Cleaning pad A total of eight cleaning pads are provided.

  • Page 13: Operation Panel

    Part Names and Functions Operation Panel Part Name Details Notation in this manual Display Screen This displays various setting me- W: 80mm L: 70mm nus and other information. H:100.0mm BUSY BUSY light This lamp lights up during print- [BUSY] ing and other such operations. TABLE UP key The flat table goes up.

  • Page 14: Display Screen

    Part Names and Functions Display Screen NORMAL CL. PRINT-END BEEP Cursor Displays the setting to be changed. You can move it with the cursor keys. Direction mark You can select settings and switch screens by pressing the cursor keys indicating directions. ENTER mark Press [ENTER] to set the selected setting or execute the processing.

  • Page 15: Object To Be Printed On

    Object to Be Printed On Conditions for Settable Objects to Be Printed On The conditions for objects to be printed on that can be set in the machine are shown below. Maximum size Width 538 mm (21.2 in.) Length 360 mm (14.2 in.) Thickness Height 100 mm Maximum weight 5 kg (11.0 lb.)

  • Page 16: Printable Area

    Object to Be Printed On Printable Area Maximum printable area: Width ( ) 508 mm (20 in.) × length ( ) 330 mm (13 in.) × thickness ( ) 100 mm (3.9 in.) • The maximum printable area is the area inside the guide lines ( ) on the flat table.

  • Page 17: Features Of Inks

    Features of Inks Features of ECO-UV Inks This printer uses ECO-UV inks. ECO-UV inks are fixed to the object to be printed on instantly by ultraviolet light. This makes it possible to perform printing on objects that are difficult to print on using conventional inks. ECO-UV inks are available in a line-up of six colors (cyan, magenta, yellow, black, white, and gloss).

  • Page 18: Menu List

    Menu List Main Menu Press [MENU]. MENU PRESET PRESET PRESET NAME1 PRESET LOAD LOAD NAME1 LOAD NAME40 PRESET SAVE SAVE NAME1 SAVE NAME40 MENU SUB MENU SUB MENU SET AT SETUP SUB MENU SET Z AXIS SET Z AXIS SETTING THRESHOLD 10.0mm 10.0mm...
  • Page 19 Menu List SLEEP SETTING SETTING EMPTY EMPTY CIR-DISCHARGE SUB MENU MAINTENANCE MAINTENANCE CLEANING MAINTENANCE MAINTENANCE MAINTENANCE MENU MODEL XX-XXX XXXXXXX XXXX XXXX XXXX FIRMWARE Ver. X.XX IP ADDRESS IP ADDRESS NETWORK IP ADDRESS XXX.XXX.XXX.XXX XXX.XXX.XXX.XXX NETWORK SUBNET MASK SUBNET MASK SUBNET MASK XXX.XXX.XXX.XXX XXX.XXX.XXX.XXX...
  • Page 20 Menu List EMPTY MENU 1. Basic Information...

  • Page 21: Function Menu

    Menu List Function Menu Press [FUNCTION]. FUNCTION CLEANING CLEANING CLEANING CLEANING CLEANING NORMAL CL. NORMAL CL. CLEANING MEDIUM CL. MEDIUM CL. CLEANING POWERFULL CL. POWERFUL CL. FUNCTION TIMER TIMER DATE DATE 2020/12/25 TIMER TIME 09:23:59 FUNCTION FUNCTION FUNCTION UV SCANNING (*1) Not displayed if the setup of the object to be printed on is not completed (when [SETUP] is off or flashing).

  • Page 22: Language And Unit Menu

    Menu List Language and Unit Menu Hold down [MENU] and switch on the sub power. MENU LANGUAGE ENGLISH 1. Basic Information...

  • Page 23: Basic Operations

    2. Basic Operations Power Supply Operations........................23 Turning the Power On......................... 23 Turning the Power Off......................... 24 Precautions When Operating the Power Supply ................ 25 Sleep Mode (Power-saving Feature)................... 26 Checks before Operations........................27 LAN (Local Area Network) Settings ..................... 27 Preventing Sedimentation in Inks ....................

  • Page 24: Power Supply Operations

    Power Supply Operations Turning the Power On Procedure Close the front cover. Turn on the main power switch. Press the sub power button. IMPORTANT Be sure to hold the handle of the front cover and keep holding it until the cover is completely opened or closed. If you do not open and close the front cover gently, it may break or you may be injured.

  • Page 25: Turning The Power Off

    Power Supply Operations Turning the Power Off Procedure Switch off the sub power whenever printing is finished. The sub power switches off automatically. Turn off the sub power after printing is complete. 2. Basic Operations...

  • Page 26: Precautions When Operating The Power Supply

    Power Supply Operations Precautions When Operating the Power Supply IMPORTANT Always keep the main power switched on. Never switch off the main power. Leaving the main power enables automatic maintenance to be carried out periodically. If the auto- matic maintenance is not carried out, it may result in the breakdown of this machine, such as the breakdown of the print heads. IMPORTANT Never switch off the main power or unplug the power cord suddenly while operation is in progress.

  • Page 27: Sleep Mode (Power-Saving Feature)

    Power Supply Operations Sleep Mode (Power-saving Feature) This machine is provided with a power-saving feature that switches to a low-power "sleep mode" when a fixed interval passes with no operation. The factory default for the time after which the machine switches to sleep mode is 30 minutes.

  • Page 28: Checks Before Operations

    Checks before Operations LAN (Local Area Network) Settings Check that you can perform communication through the LAN interface. The LAN is enabled if the status LED (2) on the LAN connector located on the back of the printer is lit in green. 1 Status LED This indicates the status of the communication function.

  • Page 29: Preventing Sedimentation In Inks

    Checks before Operations Preventing Sedimentation in Inks The precipitation of the ingredients in the ink disables printing in normal color. So that the ink mixes well, shake the ink cartridge horizontally with a stroke length of around 5 cm (2 in.) from each end of the ink cartridge. •...

  • Page 30: Chapter 2 Output Method

    Chapter 2 Output Method...

  • Page 31: Printing Operations

    1. Printing Operations Printing method ........................... 31 Checking the Daily Workflow...................... 31 Three Checks before Printing...................... 32 Step1: Preparing for the Start of Daily Operations ..............34 Step 2: Start Printing........................44 Step 3: Head Refreshing after Daily Operations ................. 51 Pausing and Canceling Printing ......................

  • Page 32: Printing Method

    Printing method Checking the Daily Workflow This section explains the basic workflow of daily operations. Performing appropriate maintenance at the correct times can help prevent malfunction as well as bring out the full potential of this machine. Work start Mix white ink Turn on the sub power Any dot drop-out or dot displace- ment?

  • Page 33: Three Checks Before Printing

    Printing method Three Checks before Printing On this machine, ink affixed on the surface of the print heads might be cured by the reflection of the UV-LED lamp light and by ink mist (ink splashing during printing). If ink affixed on the surface of the print heads is cured, dot drop-outs may occur.
  • Page 34 Printing method Print heads Data area Object to be printed on Margin: 40 mm (1.57 in.) or more Less than 2 mm (78.7 mil) in height difference from the actual print surface 1. Printing Operations...

  • Page 35: Step1: Preparing For The Start Of Daily Operations

    Printing method Step1: Preparing for the Start of Daily Operations Perform a printing test to ensure no dot drop-out or dot displacement occurs. If dot drop-out or dot displacement occurs, clean the print heads (normal cleaning). Press the sub power button. Turn on the sub power to begin the day's work.
  • Page 36 Printing method Set the machine so that the print area is set each time the media is set up. Prevent printing in the incorrect position by specifying the print area each time before setting up the object to be printed on. MEMO To print in the same position repeatedly, specify "DISABLE"...
  • Page 37 Printing method Set the lower-right corner of the object to be printed on to the base printing position. Set the base printing position (home position) at the front right of the print area. This method is appropriate when the print site is level, and you can clearly specify the print area. Print area setup can be performed with the front cover open.
  • Page 38 Printing method Attach the object to be printed on for the printing test. Attach the object to be printed on for the printing test. Use paper for testing (width 90 mm (3.54 in.) × length 70 mm (2.76 in.) or more), not the object that will actually be printed on. Procedure Check that the following screen is displayed.
  • Page 39 Printing method The height of the object to be printed on is detected automatically. The height of the object to be printed on is automatically detected, and the print heads are adjusted to the appro- priate height for printing. Procedure Press [SETUP].
  • Page 40 Printing method Set the print area. Set the print area for the printing test. For a printing test, set the print area with a "WIDTH" of 90 mm (3.5 in.) or more and a "LENGTH" of 70 mm (2.8 in.) or more. An error will occur and printing tests cannot be performed if the area is smaller than this.
  • Page 41 Printing method Close the front cover when it is open. Press [ENTER]. The print area is specified. Print heads return to the standby position. Make sure the "W" (width), "L" (length), and "H" (height) values on the menu screen are as intended. W: 90mm L: 70mm H:100.0mm MEMO...
  • Page 42 Printing method Perform a printing test. Before you carry out actual printing, perform a printing test to ensure no dot drop-out or dot displacement occurs. Procedure Before the start of daily operations, remove just the white ink cartridge, shake it 50 times (about 20 seconds), and then reinsert it.
  • Page 43 Printing method Performing Normal Cleaning If, after viewing the results of the printing test, dot drop-out or dot displacement is still present, perform normal cleaning. Procedure Press [▼] several times to display the screen shown below. CLEANING NORMAL CL. Check for the group with dot drop-out or dot displacement by viewing the results of the printing test. Missing blocks indicate dot drop-out.
  • Page 44 Printing method ﾉｰﾏﾙ Press [◀]. Display the printing test menu. TEST PRINT Press [▲] several times to display the screen shown below. It is difficult to check the white ink if the paper for use in the printing test is white. We recommend printing on transparent paper.

  • Page 45: Step 2: Start Printing

    Printing method Step 2: Start Printing Attach the object to be printed on. MEMO This section assumes that you are printing for the first time or immediately after changing the object to be printed on. Therefore, "SET AT SETUP" is set to "ENABLE." When repeatedly printing in the same position on objects to be printed on that have the same shape, we recommend that you set "SET AT SETUP"...
  • Page 46 Printing method The height of the object to be printed on is detected automatically. The height of the object to be printed on is automatically detected, and the print heads are adjusted to the appro- priate height for printing. Procedure Press [SETUP].
  • Page 47 Printing method Set the print area. Procedure Press [▲], [▼], [▶] or[◀] when the following screen appears. SCAN: 0.0mm FEED: 0.0mm The flat table and the print heads move so that the pointer points at the previously set printing base posi- tion.
  • Page 48 Printing method Close the front cover when it is open. Press [ENTER]. The print area is specified. Print heads return to the standby position. Make sure the "W" (width), "L" (length), and "H" (height) values on the menu screen are as intended. W:508mm L:330mm H:100.0mm MEMO...
  • Page 49 Printing method Load the print area into VersaWorks. Procedure Start VersaWorks. Check that: • VersaWorks Dual connects to the machine. • The status is "Ready to Print." Click for the queue folder that you want to use. The [Queue Properties] window appears. Click [Get Media Width].
  • Page 50 Printing method Perform printing Procedure Click [File], [Add Job to Queue Folder] to select the queue folder to use. The file opening screen is displayed. Select the printing data to add to the job list, and then click [Open]. The selected data is displayed in the job list. To add more jobs, repeat step 1, 2. MEMO You can add jobs to the job list directly by dragging the icon for the printing data to the queue folder's job list.
  • Page 51 Printing method Display on the VersaWorks screen Actual print orientation When the printing position is adjusted, click [OK]. Click Printing starts. When the printing ends, the screen shown below appears on the display screen of the printer. FINISHED PRINT When this screen is displayed, no data is accepted from the computer. MEMO If [PRT CONTINUE] is set to "ENABLE", the screen shown in the figure ( ) does...

  • Page 52: Step 3: Head Refreshing After Daily Operations

    Printing method Step 3: Head Refreshing after Daily Operations Head refreshing is an important operation that prevents clogging of the print heads. Refresh the heads: • After daily operations. • When the message "DO HEAD REFRESH" appears. • When dot drop-out or dot displacement occurs. •...
  • Page 53 Printing method SET HEAD REFRESHER Check that nothing has been placed on top of the flat table. Remove any objects to be printed on and jigs that are present. Attach the head refresher to the flat table in the prescribed location. IMPORTANT Be sure to attach the head refresher in this position.
  • Page 54 Printing method Press [ENTER]. SET HEAD REFRESHER When the following screen is displayed, apply head refreshing cleaning liquid to the head cleaning sheet. Point • As a guideline, apply 2 drops of cleaning liquid to a single cleaning pad. Apply 1 drop of cleaning liquid in each location, using the holes in the sheet retaining cover (8 holes in the front and 8 holes in the back for a total of 16 holes) as guidelines for the positions where to apply the liquid.
  • Page 55 • Cleaning pads cannot be used if they are severely deformed (warped or tilted) or are coming free of the unit. Replace the cleaning pad unit. For information on replacement, contact your authorized Roland DG Corporation dealer. Remove the head refresher.
  • Page 56 Printing method Close the front cover. Switch off the sub power. RELATED LINKS ・  P. 176 "Inquiries for Consumable Parts and Products" 1. Printing Operations...

  • Page 57: Pausing And Canceling Printing

    Pausing and Canceling Printing You can pause and cancel printing before it finishes. Pausing and Resuming Printing IMPORTANT We do not recommend resuming printing because horizontal stripes are produced at the place where printing was paused. Procedure Press [PAUSE] before printing finishes. Printing pauses.

  • Page 58: Chapter 3 Optimizing Quality And Efficiency

    Chapter 3 Optimizing Quality and Efficiency...

  • Page 59: Optimizing The Setup Method

    1. Optimizing the Setup Method Adjusting the Height ..........................59 Setting the Height of the Object to Be Printed On Manually............59 Adjusting the Distance between the Object to Be Printed On and the Print Heads....61 Enabling Automatic Height Adjustment during Printing............. 62 Determining the Maximum Value (Threshold) for Automatic Height Adjustment .....

  • Page 60: Adjusting The Height

    Adjusting the Height Setting the Height of the Object to Be Printed On Manually This section explains how to manually set the height of the object to be printed on. This is suited to the case when you do not want the head gap sensor to come in contact with the object to be printed on and the case when you want to set the distance between the heads and the object to be printed on.
  • Page 61 Adjusting the Height When the location is set, press [ENTER]. RELATED LINKS ・  P. 32 "Three Checks before Printing" ・  P. 64 "Notes When the Print Surface Is Uneven" 1. Optimizing the Setup Method...

  • Page 62: Adjusting The Distance Between The Object To Be Printed On And The Print Heads

    Adjusting the Height Adjusting the Distance between the Object to Be Printed On and the Print Heads If the height (thickness) of the object to be printed on varies or if the object to be printed on is lifted or warped during printing, the object to be printed on might come into contact with the print heads.

  • Page 63: Enabling Automatic Height Adjustment During Printing

    Adjusting the Height Enabling Automatic Height Adjustment during Printing This setting allows the height to be readjusted automatically to continue printing even when the object to be print- ed on moves out of position or lifts up and comes into contact with the head gap sensor during printing. This function is effective when using objects that cannot be reprinted on.

  • Page 64: Determining The Maximum Value (Threshold) For Automatic Height Adjustment

    Adjusting the Height Determining the Maximum Value (Threshold) for Automatic Height Adjustment You can set the maximum value (the threshold) to use when automatically adjusting the height of the table during printing. This setting is only enabled when "CLEARANCE MODE" is set to "RE-ADJ." Procedure Press [MENU].

  • Page 65: Notes When The Print Surface Is Uneven

    Adjusting the Height Notes When the Print Surface Is Uneven This machine can also print on uneven surfaces. However, remember the following points for the height setting. The gap between the "highest position of the object to be printed on" ( ) and the "lowest position of the print surface"...

  • Page 66: Changing The Z-Axis (Height) Origin

    Adjusting the Height Changing the Z-axis (Height) Origin You can select whether to set the origin of the Z axis (which indicates the distance in the height direction) to the lowest or highest position on the Z axis. Procedure Press [MENU]. Press [▼] to display the screen shown below.

  • Page 67: Print Area Settings

    Print Area Settings Fixing the Base Position of the Print Area You can use a positioning jig to fix the lower right corner of the flat table as the base position (home position) of the print area. MEMO The positioning jig has a correct orientation for use. Use the figure above as reference. •...

  • Page 68: Setting The Print Area Using The Center Of The Print Area As The Base Position

    Print Area Settings Setting the Print Area Using the Center of the Print Area as the Base Position Set the machine so that the print area is set each time before setting up the media. Prevent printing in the incorrect position by specifying the print area before setting up the object to be printed on. Procedure Press [MENU].
  • Page 69 Print Area Settings Set the base printing position to the center of the print area. Set the base printing position (home position) in the center of the print area. This setting method is appropriate when clear specification of the print area is difficult or when the print site is curved or uneven. Print area setup can be performed with the front cover open.
  • Page 70 Print Area Settings Attach the object to be printed on. IMPORTANT Be sure to hold the handle of the front cover and open and close it gently. Procedure Check that the following screen is displayed. SETUP MEDIA If this screen is not displayed, check that nothing has been placed on top of the flat table, and then hold down [SETUP] for 1 second or more.
  • Page 71 Print Area Settings The height of the object to be printed on is detected automatically. The height of the object to be printed on is automatically detected, and the print heads are adjusted to the appro- priate height for printing. Procedure Press [SETUP].
  • Page 72 Print Area Settings Set the print area. For a printing test, set the print area with a "WIDTH" of 90 mm (3.5 in.) or more and a "LENGTH" of 70 mm (2.8 in.) or more. An error will occur and printing tests cannot be performed if the area is smaller than this. Procedure Press [▲], [▼], [▶] or[◀] when the following screen appears.
  • Page 73 Print Area Settings Make sure the "W" (width), "L" (length), and "H" (height) values on the menu screen are as intended. W:508mm L:330mm H:100.0mm MEMO • If you want to use the print area specified here for the next printing operation, switch "SET AT SETUP" ( Omitting the Setting of ) to ""DISABLE"."...

  • Page 74: Changing Just The Base (Home) Position

    Print Area Settings Changing Just the Base (Home) Position You can change just the base (home) position for each printing operation. Even if you change the base position, the diagonal position does not change, so the "WIDTH" and "LENGTH" values are changed according to the change to the base position.
  • Page 75 Print Area Settings Changing the Base (Home) Position Procedure Press [FUNCTION]. Press [▼] several times to display the screen shown below. FUNCTION CHANGE ORIGIN Press [ENTER]. Press [▲], [▼], [▶] or[◀] when the following screen appears. SCAN: 0.0mm FEED: 0.0mm The flat table and the print heads move so that the pointer points at the previously set printing base posi- tion.

  • Page 76: Optimizing The Printing Quality

    2. Optimizing the Printing Quali- Preventing Ink Discharge Defects......................76 Preventing Soiling of the Object to Be Printed On and Dot Drop-out ........76 Reducing Ink Mist (Ink Spatter)....................77 Preventing Primer Dot Drop-out....................78 Improving Ink Adhesion ........................79 Additional UV Lamp Illumination after Printing................

  • Page 77: Preventing Ink Discharge Defects

    Preventing Ink Discharge Defects Preventing Soiling of the Object to Be Printed On and Dot Drop-out Removing the ink buildup on the print head surface before or during printing prevents soiling of the object to be printed on, dot drop-out, and dot displacement. In the following cases, ink tends to collect on the surface of the print heads.

  • Page 78: Reducing Ink Mist (Ink Spatter)

    Preventing Ink Discharge Defects Reducing Ink Mist (Ink Spatter) Under some printing conditions (such as low temperature or when a static charge is likely), a greater amount of ink mist (ink spatter during printing) may be produced and adversely affect the print quality. In these cases, you may be able to alleviate the symptom by lowering the rotation of the carriage fan.

  • Page 79: Preventing Primer Dot Drop-Out

    Preventing Ink Discharge Defects Preventing Primer Dot Drop-out This cleaning prevents dot drop-out for printers equipped with primer. When data that includes primer or white is printed, cleaning is performed if the time that has elapsed since the last cleaning operation exceeds the set time. This cleaning function can only be used when you are using primer (the ink type is ECO-UV CMYKPrW or ECO-UV 4CMYKPrW).

  • Page 80: Improving Ink Adhesion

    Improving Ink Adhesion Additional UV Lamp Illumination after Printing When the ink is not completely cured after printing is complete, cure the ink by illuminating it once again with the UV-LED lamp. A characteristic of UV ink is that it cures quickly when exposed to light from the UV-LED lamp, but curing may be difficult for materials that absorb ink like cloth.

  • Page 81: Optimizing Work Efficiency

    3. Optimizing Work Efficiency Using the Preset Function ........................81 Saving the Current Settings in Presets ..................81 Load a Preset and Print....................... 83 Making Fine Adjustments and Printing a Preset................. 84 Reducing Print Time ..........................85 Omitting the Setting of the Print Area ..................85 Continuously Printing Multiple Sets of Data................

  • Page 82: Using The Preset Function

    Using the Preset Function Saving the Current Settings in Presets The settings configured in the setup for the object to be printed on can be saved as a preset. You can save up to 40 different presets. The following settings can be saved. •...
  • Page 83 Using the Preset Function SET NAME SAMPLE When you have finished, press [ENTER] to confirm your entry. Press [MENU], then [◀] to go back to the original screen. 3. Optimizing Work Efficiency...

  • Page 84: Load A Preset And Print

    Using the Preset Function Load a Preset and Print This loads a saved preset from among the 40 types of presets. If you load a preset while [SETUP] is lit, [SETUP] flashes. After that, when the setup operation is complete, [SETUP] returns to being lit. Procedure Press [MENU].

  • Page 85: Making Fine Adjustments And Printing A Preset

    Using the Preset Function Making Fine Adjustments and Printing a Preset You can change part of a preset and then perform printing. For instance, you can just change the height of the object to be printed on and the print area without changing the other settings. Procedure Press [MENU].

  • Page 86: Reducing Print Time

    Reducing Print Time Omitting the Setting of the Print Area When repeatedly printing in the same position on objects to be printed on that have the same shape, you can omit the setting of the print area. Procedure Press [MENU]. Press [▼] to display the screen shown below.

  • Page 87: Continuously Printing Multiple Sets Of Data

    Reducing Print Time Continuously Printing Multiple Sets of Data You can set up printing so that when multiple sets of print data are sent at a time from the computer, the sent data is continuously printed. Procedure Press [MENU]. Press [▼] to display the screen shown below. MENU SUB MENU Press [▶].

  • Page 88: Minimizing Print Head Movement

    Reducing Print Time Minimizing Print Head Movement The print time is reduced by restricting the operating range of the print heads. This feature is effective when the print area or print data has a small width. Procedure Press [MENU]. Press [▼] to display the screen shown below. MENU SUB MENU Press [▶].

  • Page 89: Setting The Smallest Possible Print Area

    Reducing Print Time Setting the Smallest Possible Print Area Specifying the minimum print area allows shortening the print time. Specify the print area to the minimum neces- sary. This restricts the range of the print head movement, which reduces the print time. Example of good settings Example of bad settings The blank area in the print area is minimized...

  • Page 90: Reducing Paper Used During Printing Tests

    Reducing Paper Used during Printing Tests Performing Printing Tests Arranged Horizontally When performing printing tests successively, you can select ""FEED"" (vertical printing) or ""SCAN"" (horizontal printing) as the print position for the second and later tests in comparison to the first test. Procedure Press [MENU].

  • Page 91: Optimizing Operation Management

    4. Optimizing Operation Man- agement Managing the Operations Appropriately and Efficiently..............91 Setting the Date and Time ......................91 Setting the Start Timer........................ 92 Sounding a Buzzer to Notify the User of the End of Printing............94 Determining What Happens When Ink Runs Out ............... 95 Notifying the User of Ink Exceeding Its Shelf Life ...............

  • Page 92: Managing The Operations Appropriately And Efficiently

    Managing the Operations Appropriately and Effi- ciently Setting the Date and Time Setting the date and time on the printer makes it possible to use the start timer, which turns on the sub power. Procedure Press [FUNCTION]. Press [▼] to display the screen shown below. FUNCTION TIMER Press [▶], [▼] or [▶] to display the screen shown below.

  • Page 93: Setting The Start Timer

    Managing the Operations Appropriately and Efficiently Setting the Start Timer You can set a timer so that the machine finishes starting by the set time. Point • Before configuring this setting, you need to set the date and time. For information about how to configure the settings, refer to "RELATED ITEM"...
  • Page 94 Managing the Operations Appropriately and Efficiently ACTION Explanation "NONE" No action is performed before startup. "CIRCULATE" The white ink is circulated to eliminate ink precipitation, which restores the ink concen- tration. "CLEANING" Normal cleaning is performed. "CIRCULATE ＋ CL" After circulating the white ink to eliminate ink precipitation, thereby restoring the ink concentration, normal cleaning is performed.

  • Page 95: Sounding A Buzzer To Notify The User Of The End Of Printing

    Managing the Operations Appropriately and Efficiently Sounding a Buzzer to Notify the User of the End of Printing You can configure the settings so that the user is notified of the end of printing with a buzzer. Procedure Press [MENU]. Press [▼] to display the screen shown below.

  • Page 96: Determining What Happens When Ink Runs Out

    Managing the Operations Appropriately and Efficiently Determining What Happens When Ink Runs Out This menu lets you determine the operation that takes place when an ink cartridge becomes empty during print- ing. The print quality will be affected by the selected operation. Procedure Press [MENU].

  • Page 97: Notifying The User Of Ink Exceeding Its Shelf Life

    Managing the Operations Appropriately and Efficiently Notifying the User of Ink Exceeding Its Shelf Life Use this menu item to set the machine so that a warning message ("INK SHELF LIFE EXPIRE") is displayed on the screen when the ink's shelf life is exceeded. This message is displayed when the sub power is turned on for the first time after the ink has expired.

  • Page 98: Checking The Ink Shelf Life

    Managing the Operations Appropriately and Efficiently Checking the Ink Shelf Life You can use the display to check the shelf lives of the inks in slots 1 to 6. Procedure Press [MENU]. Press [▼] several times to display the screen shown below. MENU INK SHELF LIFE Press [▶], then [▼] to display the screen shown below.

  • Page 99: Setting The Activation Interval For Sleep Mode (Power-Saving Feature)

    Managing the Operations Appropriately and Efficiently Setting the Activation Interval for Sleep Mode (Power-saving Feature) This setting is used to set how long it should take until the machine goes into sleep mode (the state in which the power-saving feature is working) when no print data is received and no operations are performed for a continued length of time.

  • Page 100: Deactivating The Sleep Mode (Power-Saving Feature)

    Managing the Operations Appropriately and Efficiently Deactivating the Sleep Mode (Power-saving Feature) This setting is used to set the machine so that it never goes into sleep mode (the state in which the power-saving feature is working) when no print data is received and no operations are performed for a continued length of time. Procedure Press [MENU].

  • Page 101: Managing The Basic Settings Of The Printer

    Managing the Basic Settings of the Printer Setting the Menu Language and Units of Measurement This feature sets the language and units of measurement displayed on the display screen of the operation panel. Procedure Hold down [MENU] and switch on the sub power. Press [▲] or [▼] to select the display (menu) language.

  • Page 102: Viewing System Information

    Managing the Basic Settings of the Printer Viewing System Information This is a method for viewing system information of this machine, such as serial number and ink type. Procedure Press [MENU]. Press [▼] several times to display the screen shown below. MENU SYSTEM INFO.

  • Page 103: Returning All Settings To Factory Defaults

    Managing the Basic Settings of the Printer Returning All Settings to Factory Defaults This menu returns all settings to the same as their factory defaults. The settings for [MENU LANGUAGE], [LENGTH UNIT], and [TEMP. UNIT] are not returned to their factory default values.

  • Page 104: Chapter 4 Maintenance

    Chapter 4 Maintenance...

  • Page 105: Introduction

    1. Introduction Important Notes on Handling and Use ....................105 Printer............................105 Ink Cartridges..........................106 Basic Maintenance Knowledge ......................107 Types and Timing of Maintenance.................... 107 Automatic Maintenance Feature and Notes................109 Alarm Feature ........................... 110 Measures When the Printer Is Not in Use for a Prolonged Period ........... 111 1.

  • Page 106: Important Notes On Handling And Use

    Important Notes on Handling and Use Printer • This machine is a precision device. • Never subject the machine to impacts or excessive force. • Never needlessly put your hand or fingers inside the cover, the ink-cartridge ports, or other internal areas of the machine.

  • Page 107: Ink Cartridges

    Ink Cartridges • Ink cartridges come in various types. • Use a type that is compatible with the printer. Also, be sure to use only genuine items from Roland DG Corporation. • Never subject to impact or attempt to disassemble.

  • Page 108: Basic Maintenance Knowledge

    Basic Maintenance Knowledge Types and Timing of Maintenance To use this machine under its optimal conditions, it is important to perform the appropriate maintenance at the appropriate times. Regular Maintenance These are the maintenance items that are required on a daily basis. Timing Category Item...
  • Page 109 Basic Maintenance Knowledge RELATED LINKS ・  P. 176 "Inquiries for Consumable Parts and Products" 1. Introduction...

  • Page 110: Automatic Maintenance Feature And Notes

    Basic Maintenance Knowledge Automatic Maintenance Feature and Notes This machine has a feature that automatically performs maintenance periodically. This function performs operations for preventing the print heads from drying out, so: • Always keep the main power switched on. • Do not leave the front cover open for a long time. •...

  • Page 111: Alarm Feature

    Basic Maintenance Knowledge Alarm Feature This function reminds you to switch on the sub power once a month. When the machine remains unused for about a month, this screen appears and a warning buzzer sounds. If this screen appears, switch on the sub power. When maintenance operations finish, switch off the sub power. This feature operates when the printer's main power is turned on.

  • Page 112: Measures When The Printer Is Not In Use For A Prolonged Period

    Basic Maintenance Knowledge Measures When the Printer Is Not in Use for a Prolonged Period Be sure to follow the instructions shown below when the printer is not in use for a prolonged period. • Empty the drain bottle. If you know that you will not use the machine for a prolonged period, empty the drain bottle. When the main power is on, the machine periodically performs automatic maintenance in which fluid is discharged.

  • Page 113: Regular Maintenance

    2. Regular Maintenance Cleaning the Machine ........................113 Cleaning the Machine on a Daily Basis ..................113 Replacing Ink Cartridges........................115 Checking for Remaining Ink ...................... 115 How to Replace the Ink Cartridge ..................... 116 Disposing of Discharged Fluid ......................117 Precautions for Disposing of Discharged Fluid................

  • Page 114: Cleaning The Machine

    Cleaning the Machine Cleaning the Machine on a Daily Basis As part of daily cleaning, wipe away any buildup of ink or grime that has adhered to the machine. In particular, the flat table is likely to have a buildup of grime. Clean by wiping with a cloth moistened by neutral detergent diluted with water then wrung dry.
  • Page 115 Cleaning the Machine Clean the locations shown in the following figure. UV-LED device, carriage fan, and the surface of the Frequently clean the inside of the machine using a vacuum cleaner or print head carriage by wiping with a cloth moistened with water then wrung dry. If dust Vicinity of the flat table or the object to be printed on and dirt accumulate in the machine, they are likely to affix to printed materials.

  • Page 116: Replacing Ink Cartridges

    Replacing Ink Cartridges Checking for Remaining Ink Printing is paused immediately when an ink cartridge becomes empty (with the default settings). Uneven colors may occur easily if the machine is paused. We recommend that you periodically check the remaining ink. Procedure Press [MENU].

  • Page 117: How To Replace The Ink Cartridge

    Replacing Ink Cartridges How to Replace the Ink Cartridge Never store ink, cleaning liquid, or discharged fluid in any of the following locations. WARNING • Any location exposed to open flame • Any location where high temperature may occur • Near bleach or any other such oxidizing agent or explosive material •...

  • Page 118: Disposing Of Discharged Fluid

    Disposing of Discharged Fluid Precautions for Disposing of Discharged Fluid Never place discharged fluid or ink near an open flame. WARNING Doing so may cause fire. Before you detach the drain bottle, be sure to wait for the screen to display "EMPTY CAUTION DRAIN BOTTLE."...

  • Page 119: If The Discharged Fluid Disposal Message Appears

    Disposing of Discharged Fluid If the Discharged Fluid Disposal Message Appears The message appears when a certain amount of discharged fluid has collected in the bottle. If this message ap- pears, dispose of the discharged fluid. EMPTY DRAIN BOTTLE Procedure When the following message appears, press [ENTER].
  • Page 120 Disposing of Discharged Fluid Press [◀] or [▶] to select "YES". NOW EMPTY? [YES] Press [ENTER]. The display returns to the original screen. MEMO If you did not discard the discharged fluid and selected "NO" The display also returns to the original screen if you did not discard the discharged fluid and selected "NO" In this case the [EMPTY DRAIN BOTTLE] message disappears temporarily.

  • Page 121: If The Drain Bottle Exceeds Its Capacity Limit

    Disposing of Discharged Fluid If the Drain Bottle Exceeds Its Capacity Limit The drain bottle collects discharged fluid. You can dispose of discharged fluid even if the message "EMPTY DRAIN BOTTLE" is not displayed on the screen. Discard the discharged fluid before it exceeds the capacity limit of the bottle.
  • Page 122 Disposing of Discharged Fluid IMPORTANT When you remove the drain bottle, a few drops of discharged fluid may come out of the machine. Exercise caution to prevent this fluid from soiling your hands. Quickly attach the emptied drain bottle to the machine once more. Press [ENTER].

  • Page 123: If The Contents Of The Drain Bottle Are Not Visible

    Disposing of Discharged Fluid If the Contents of the Drain Bottle Are Not Visible Sometimes, ink affixes to the inside of the drain bottle, which makes it difficult to check the amount of discharged fluid. In this situation, clean the inside of the drain bottle by using one of the following procedures. Procedure Remove the drain bottle, which you will clean, from the machine.

  • Page 124: Maintenance That Must Be Performed Daily

    Maintenance That Must Be Performed Daily Maintenance of Ink Cartridges The precipitation of the ingredients in the ink disables printing in normal color. So that the ink mixes well, shake the ink cartridge horizontally with a stroke length of around 5 cm (2 in.) from each end of the ink cartridge. •...

  • Page 125: Printing Tests And Normal Cleaning

    Maintenance That Must Be Performed Daily Printing Tests and Normal Cleaning Perform a printing test to ensure no dot drop-out or dot displacement occurs. If dot drop-out or dot displacement occurs, clean the print heads (normal cleaning). • Be sure to perform a printing test before daily operations to check whether normal cleaning is necessary. •...
  • Page 126 Maintenance That Must Be Performed Daily Set the lower-right corner of the object to be printed on to the base printing position. Set the base printing position (home position) at the front right of the print area. This method is appropriate when the print site is level, and you can clearly specify the print area.
  • Page 127 Maintenance That Must Be Performed Daily Attach the object to be printed on for the printing test. Attach the object to be printed on for the printing test. Use paper for testing (width 90 mm (3.54 in.) × length 70 mm (2.76 in.) or more), not the object that will actually be printed on.
  • Page 128 Maintenance That Must Be Performed Daily The height of the object to be printed on is detected automatically. The height of the object to be printed on is automatically detected, and the print heads are adjusted to the appro- priate height for printing. Procedure Press [SETUP].
  • Page 129 Maintenance That Must Be Performed Daily Set the print area. Set the print area for the printing test. For a printing test, set the print area with a "WIDTH" of 90 mm (3.5 in.) or more and a "LENGTH" of 70 mm (2.8 in.) or more. An error will occur and printing tests cannot be performed if the area is smaller than this.
  • Page 130 Maintenance That Must Be Performed Daily Close the front cover when it is open. Press [ENTER]. The print area is specified. Print heads return to the standby position. Make sure the "W" (width), "L" (length), and "H" (height) values on the menu screen are as intended. W: 90mm L: 70mm H:100.0mm MEMO...
  • Page 131 Maintenance That Must Be Performed Daily Perform a printing test. Before you carry out actual printing, perform a printing test to ensure no dot drop-out or dot displacement occurs. Procedure Before the start of daily operations, remove just the white ink cartridge, shake it 50 times (about 20 seconds), and then reinsert it.
  • Page 132 Maintenance That Must Be Performed Daily Performing Normal Cleaning If, after viewing the results of the printing test, dot drop-out or dot displacement is still present, perform normal cleaning. Procedure Press [▼] several times to display the screen shown below. CLEANING NORMAL CL.
  • Page 133 Maintenance That Must Be Performed Daily ﾉｰﾏﾙ Press [◀]. Display the printing test menu. TEST PRINT Press [▲] several times to display the screen shown below. It is difficult to check the white ink if the paper for use in the printing test is white. We recommend printing on transparent paper.

  • Page 134: Head Refreshing Method

    Maintenance That Must Be Performed Daily Head Refreshing Method Head refreshing is an important operation that prevents clogging of the print heads. Refresh the heads: • After daily operations. • When the message "DO HEAD REFRESH" appears. • When dot drop-out or dot displacement occurs. •...
  • Page 135 Maintenance That Must Be Performed Daily SET HEAD REFRESHER Check that nothing has been placed on top of the flat table. Remove any objects to be printed on and jigs that are present. Attach the head refresher to the flat table in the prescribed location. IMPORTANT Be sure to attach the head refresher in this position.
  • Page 136 Maintenance That Must Be Performed Daily Press [ENTER]. SET HEAD REFRESHER When the following screen is displayed, apply head refreshing cleaning liquid to the head cleaning sheet. Point • As a guideline, apply 2 drops of cleaning liquid to a single cleaning pad. Apply 1 drop of cleaning liquid in each location, using the holes in the sheet retaining cover (8 holes in the front and 8 holes in the back for a total of 16 holes) as guidelines for the positions where to apply the liquid.
  • Page 137 • Cleaning pads cannot be used if they are severely deformed (warped or tilted) or are coming free of the unit. Replace the cleaning pad unit. For information on replacement, contact your authorized Roland DG Corporation dealer. Remove the head refresher.
  • Page 138 Maintenance That Must Be Performed Daily Close the front cover. Switch off the sub power. RELATED LINKS ・  P. 176 "Inquiries for Consumable Parts and Products" 2. Regular Maintenance...

  • Page 139: When Normal Cleaning Is Not Effective

    When Normal Cleaning Is Not Effective Medium Cleaning Method The print heads are important components that discharge ink. They require periodic and appropriate mainte- nance. When problems such as dot drop-out are not resolved by normal cleaning, perform the more forceful "me- dium cleaning"...
  • Page 140 When Normal Cleaning Is Not Effective Only the displayed groups will be cleaned. If A and B are displayed, they will both be cleaned. Press [ENTER]. The screen shown below appears, and then cleaning starts. The (approximate) remaining time for the proce- dure is displayed on the screen.

  • Page 141: Powerful Cleaning Method

    When Normal Cleaning Is Not Effective Powerful Cleaning Method The print heads are important components that discharge ink. They require periodic and appropriate mainte- nance. When problems such as dot drop-out are not resolved by medium cleaning, perform the more forceful "powerful cleaning"...
  • Page 142 When Normal Cleaning Is Not Effective POWERFLL CL. Repeat steps 1 and 2 to display only the group of print heads that requires cleaning. Only the displayed groups will be cleaned. If A and B are displayed, they will both be cleaned. Press [ENTER].
  • Page 143 When Normal Cleaning Is Not Effective 2. Regular Maintenance...
  • Page 144 When Normal Cleaning Is Not Effective Start powerful cleaning. Procedure Press [ENTER]. MEMO The screen shown below appears, and then cleaning starts. The (approximate) remaining time for the procedure is displayed on the screen. (The display shown below is an example. "01:45" = "1 minute and 45 seconds") CLEANING...

  • Page 145: Manual Cleaning

    • The frequency with which manual cleaning should be performed depends on the machine's use. For information about the frequen- cy of cleaning needed for your conditions of use, contact your authorized Roland DG Corporation dealer. • Wiper replacement may also be effective in improving these symptoms.

  • Page 146: Manual Cleaning Method

    Manual Cleaning Manual Cleaning Method Perform manual cleaning once per month, if the inside of the machine is dirty due to ink mist, or if dot drop-out or ink drip issues that cannot be improved with powerful cleaning occur. Be sure to perform operations as specified by the instructions above, and never touch CAUTION any area not specified in the instructions.
  • Page 147 Manual Cleaning MEMO Refresh the heads if the following message is displayed. DO HEAD REFRESH Open the front cover. The screen shown below appears. FINISHED? IMPORTANT Do not press the [ENTER] key at this stage. Press the [ENTER] key after cleaning is complete. If you press the [ENTER] key at this stage, wait for the screen to change as shown in the following figure, and then press the [ENTER] key again.
  • Page 148 Manual Cleaning When you have finished cleaning, close the front cover. Press [ENTER]. FINISHED? The screen shown below appears, and then cleaning starts. CLEANING... >> When the display returns to the following screen, manual cleaning is finished. SETUP MEDIA RELATED LINKS ・ ...
  • Page 149 Manual Cleaning Perform a printing test to check the results. Procedure Load the object to be printed on. Set the print area. Press [FUNCTION]. Display the printing test menu. TEST PRINT Press [▲] several times to display the screen shown below. It is difficult to check the white ink if the paper for use in the printing test is white.
  • Page 150 Manual Cleaning ・  P. 176 "Inquiries for Consumable Parts and Products" 2. Regular Maintenance...

  • Page 151: Advanced Maintenance

    3. Advanced Maintenance Restoring the White Ink Concentration ..................... 151 Circulating the Ink to Clear Precipitation .................. 151 Handling Severe Dot Drop-out......................153 Handling Severe Dot Drop-out with Spot Color Ink ..............153 Cleaning All Print Heads......................157 Partially Restricting the Print Heads Used for Printing ............. 159 Emergency Measure) Cleaning the Print Head Surface ............

  • Page 152: Restoring The White Ink Concentration

    Restoring the White Ink Concentration Circulating the Ink to Clear Precipitation Prolonged use of this machine may cause the concentration of the white ink to decrease. This is because white ingredients in white ink easily precipitate. The "CIRCULATE INK" feature circulates the ink to eliminate white ink precipitation, which restores the white ink concentration.
  • Page 153 Restoring the White Ink Concentration RELATED LINKS ・  P. 133 "Head Refreshing Method" 3. Advanced Maintenance...

  • Page 154: Handling Severe Dot Drop-Out

    Handling Severe Dot Drop-out Handling Severe Dot Drop-out with Spot Color Ink In this operation, all white ink, gloss ink and primer within the printer is discharged and the interior is cleaned. The white ink, gloss ink, and primer are refilled after cleaning. This operation requires two SOL INK cleaning cartridges.
  • Page 155 Handling Severe Dot Drop-out : Upper limit. Discard the discharged fluid before this line is passed. IMPORTANT When you remove the drain bottle, a few drops of discharged fluid may come out of the machine. Exercise caution to prevent this fluid from soiling your hands. Quickly attach the emptied drain bottle to the machine once more.
  • Page 156 Handling Severe Dot Drop-out RENEWING INK... >>>>>>> When the screen shown below is displayed, insert ink cartridges into the flashing number slots 5 and 6. SET CARTRIDGE 123456 The screen shown below appears. RENEWING INK... >>>>>>> When the following screen is displayed, open the panel cover. EMPTY DRAIN BOTTLE Close the front cover.
  • Page 157 Handling Severe Dot Drop-out Press [ENTER]. The screen shown below appears again. MENU INK RENEWAL Press [MENU], then [◀] to go back to the original screen. 3. Advanced Maintenance...

  • Page 158: Cleaning All Print Heads

    Handling Severe Dot Drop-out Cleaning All Print Heads In this operation, all inks within the printer are discharged, and the interior is cleaned. Ink is refilled after cleaning. This operation requires six unused SOL INK cleaning cartridges (four for cleaning and two for refilling ink). Have these on hand before you start.
  • Page 159 Handling Severe Dot Drop-out Remove the drain bottle and discard the discharged fluid. : Upper limit. Discard the discharged fluid before this line is passed. IMPORTANT When you remove the drain bottle, a few drops of discharged fluid may come out of the machine. Exercise caution to prevent this fluid from soiling your hands.

  • Page 160: Partially Restricting The Print Heads Used For Printing

    Handling Severe Dot Drop-out Partially Restricting the Print Heads Used for Printing When dot drop-out or dot displacement is not improved even if "INK RENEWAL" and "HEAD WASH" are per- formed, partially restrict the print heads to use for printing (i.e. prevent the use of the print heads that are causing discharge issues).
  • Page 161 Handling Severe Dot Drop-out Set the lower-right corner of the object to be printed on to the base printing position. Set the base printing position (home position) at the front right of the print area. This method is appropriate when the print site is level, and you can clearly specify the print area.
  • Page 162 Handling Severe Dot Drop-out Attach the object to be printed on for the printing test. Attach the object to be printed on for the printing test. Use paper for testing (width 90 mm (3.54 in.) × length 70 mm (2.76 in.) or more), not the object that will actually be printed on. Procedure Check that the following screen is displayed.
  • Page 163 Handling Severe Dot Drop-out The height of the object to be printed on is detected automatically. The height of the object to be printed on is automatically detected, and the print heads are adjusted to the appro- priate height for printing. Procedure Press [SETUP].
  • Page 164 Handling Severe Dot Drop-out Set the print area. Set the print area for the printing test. For a printing test, set the print area with a "WIDTH" of 90 mm (3.5 in.) or more and a "LENGTH" of 70 mm (2.8 in.) or more. An error will occur and printing tests cannot be performed if the area is smaller than this.
  • Page 165 Handling Severe Dot Drop-out Close the front cover when it is open. Press [ENTER]. The print area is specified. Print heads return to the standby position. Make sure the "W" (width), "L" (length), and "H" (height) values on the menu screen are as intended. W: 90mm L: 70mm H:100.0mm MEMO...
  • Page 166 Handling Severe Dot Drop-out Perform a printing test. Before you carry out actual printing, perform a printing test to ensure no dot drop-out or dot displacement occurs. Procedure Before the start of daily operations, remove just the white ink cartridge, shake it 50 times (about 20 seconds), and then reinsert it.
  • Page 167 Handling Severe Dot Drop-out Limiting Print Heads Used for Printing Procedure Check for the nozzle group with dot drop-out or dot displacement by viewing the results of the printing test. "1" or "2" is the nozzle group. The following shows a dot drop-out in nozzle group 2. MEMO If the printing-test results are difficult to interpret Examine the results from different angles in a well-lit location.

  • Page 168: Emergency Measure) Cleaning The Print Head Surface

    This operation is an emergency measure. It may damage defect-free parts depending on the symptoms, worsening the symptoms. If you have any questions, contact your authorized Roland DG Corporation dealer. Procedure Apply a large amount of cleaning solution to the cleaning stick.

  • Page 169: Replacing Consumable Parts And Products

    4. Replacing Consumable Parts and Products How to Replace Consumable Parts ....................169 Replacing the Wipers and Wiper Cleaner ................. 169 Replacing the Filter ........................173 Replacing the Cleaning Pad Unit....................175 Inquiries for Consumable Parts and Products..................176 Items That You Can Purchase and Replace by Yourself............. 176 Items That Require Inquiries before Replacement ..............

  • Page 170: How To Replace Consumable Parts

    How to Replace Consumable Parts Replacing the Wipers and Wiper Cleaner The wipers and wiper cleaner are consumables that you use when cleaning the print heads. They need to be re- placed at appropriate intervals. When the following screen is displayed, it is time to replace the wiper. TIME FOR WIPER REPLACE Be sure to perform operations as specified by the instructions, and never touch any area...
  • Page 171 How to Replace Consumable Parts OPEN FRONT COVER MEMO Refresh the heads if the following message is displayed. DO HEAD REFRESH Open the front cover. Preparation is complete once the following screen is displayed. FINISHED? Touch the location shown in the figure (the area below the ink cartridge slots) to discharge any static electricity. Replace the wipers.
  • Page 172 How to Replace Consumable Parts Replace the wiper cleaner. Procedure Remove the wiper cleaner case. Hold the right and left sides of the case with your hands and use slight force to pull it out. During the replacement, wipe away any buildup of ink around the outlet with a cloth. Replace the wiper cleaner.
  • Page 173 How to Replace Consumable Parts Start cleaning. When the following screen is displayed again, the wiper and wiper cleaner replacement is finished. SETUP MEDIA RELATED LINKS ・  P. 176 "Inquiries for Consumable Parts and Products" 4. Replacing Consumable Parts and Products...

  • Page 174: Replacing The Filter

    How to Replace Consumable Parts Replacing the Filter This section explains how to replace the filter used for the mist fan that adjusts scattering of ink mist. When the screen displays a message like the one shown, it means the item needs to be replaced. Replace with new items.
  • Page 175 How to Replace Consumable Parts Tighten the screw while pushing the filter holder of the carriage mist fan. Insert the filter holder completely so that there is no gap in the insertion port. Press [ENTER]. When the following screen is displayed, close the front cover. CLOSE FRONT COVER Press [ENTER].

  • Page 176: Replacing The Cleaning Pad Unit

    • After half a year from starting use • When the cleaning pad is excessively distorted (warped or tilted) or when it gets pulled out For information on replacement, contact your authorized Roland DG Corporation dealer. RELATED LINKS ・  P. 176 "Inquiries for Consumable Parts and Products"...

  • Page 177: Inquiries For Consumable Parts And Products

    Inquiries for Consumable Parts and Products Items That You Can Purchase and Replace by Yourself To purchase the following consumable parts or products, contact your authorized Roland DG Corporation dealer or visit our website (http://www.rolanddg.com/). Item Related page Wipers P. 169「Replacing the Wipers and Wiper Cleaner」...

  • Page 178: Chapter 5 Troubleshooting Methods

    Chapter 5 Troubleshooting Methods...

  • Page 179: Print Quality Problems

    1. Print Quality Problems Printed Results Are Coarse or Contain Horizontal Stripes..............179 Do the print heads cause dot drop-out?................... 179 Are the software RIP settings appropriate? ................179 Is the printer installed in a level and stable location? .............. 179 Is the printer installed in a location that is not exposed to direct sunlight?......

  • Page 180: Printed Results Are Coarse Or Contain Horizontal Stripes

    Printed Results Are Coarse or Contain Horizontal Stripes Do the print heads cause dot drop-out? If dot drop-out or dot displacement is present, perform head refreshing. After performing head refreshing, carry out a printing test and make sure no dot drop-out or dot displacement occurs.

  • Page 181: The Object To Be Printed On Becomes Soiled When Printed

    The Object to be Printed on Becomes Soiled When Printed Are the print heads dirty? The following may cause ink to drip on the object to be printed on during printing. • Buildup of fibrous dust (lint) around the heads •...

  • Page 182: Colors Are Unstable Or Uneven

    Colors Are Unstable or Uneven Did you shake the ink cartridges before installing them? Shake new ink cartridges 50 times (about 20 seconds) before you install them. Every day before starting work, remove the white ink cartridge, shake it 50 times (about 20 seconds), and then reinsert it.

  • Page 183: Machine Problems

    2. Machine Problems The Print Heads Do Not Move ......................183 What to Do First........................183 If the Heads Still Do Not Move ....................183 The Printer Unit Does Not Run ......................184 Is the power switched on?......................184 Is [SETUP] lit?..........................184 Are any covers open?........................

  • Page 184: The Print Heads Do Not Move

    If the Heads Still Do Not Move If the heads still do not move, carry out the following emergency response measure, and then contact your au- thorized Roland DG Corporation dealer. Procedure Switch off the main power, and then open the front cover.

  • Page 185: The Printer Unit Does Not Run

    The Printer Unit Does Not Run Is the power switched on? Switch on the printer's main power, and then press the sub power switch and make sure the sub power switch lights. RELATED LINKS ・  P. 23 "Turning the Power On" Is [SETUP] lit? Printing is only performed when [SETUP] is lit.

  • Page 186: Is A Message Displayed On The Screen

    The Printer Unit Does Not Run Is a message displayed on the screen? RELATED LINKS ・  P. 190 "Messages" ・  P. 193 "Error Messages" Are the cables connected? Connect the cable securely. Is the status LED for the LAN cable connector lit in green? If the status LED ( ) for the LAN cable connector is not lit in green, the network connection has not been made correctly.

  • Page 187: The Flat Table Does Not Move

    The Flat Table Does Not Move Is something stuck in one of the movable components inside of the machine? Check whether or not something is catching or stuck and interfering with operation. Are any covers open? Close the front cover and panel cover during startup and printing. If any cover is open while starting up or printing, the flat table cannot be moved for your safety.

  • Page 188: The Head Gap Sensor Does Not Detect The Object To Be Printed On

    The Head Gap Sensor Does Not Detect the Object to Be Printed on Is something covering the head gap sensor or has it attracted dust? Check whether something is interfering with the head gap sensor's detection. 2. Machine Problems...

  • Page 189: It Is Not Possible To Check The Amount Of Discharged Fluid In The Drain Bottle

    It Is Not Possible to Check the Amount of Dis- charged Fluid in the Drain Bottle Is ink splattered around the inside of the drain bottle? If ink is splattered around the inside of the drain bottle, it may not be possible to check how much discharged fluid the bottle contains.

  • Page 190: Messages On The Operation Panel

    3. Messages on the Operation Panel Messages ............................190 1 ■ 2 ■ 3 ■ 4 ■ 5■ 6 ■ 7 ■ 8 ■ ....................190 PRESS THE POWER KEY TO CLEAN .................... 190 CIRCULATING INK........................190 SHAKE WHITE INK CARTRIDGE....................190 FINISHED PRINT ........................

  • Page 191: Messages

    Messages These are the main messages that appear on the machine's display to prompt correct operation. They do not indi- cate any error. Follow the prompts and take action accordingly. 1 ■ 2 ■ 3 ■ 4 ■ 5■ 6 ■ 7 ■ 8 ■ Only a small amount of ink remains.

  • Page 192: Set/Remove Cl-Liquid

    Messages SET/REMOVE CL-LIQUID These messages appear at times such as during head cleaning. Insert or remove the SOL INK cleaning cartridge into the slot(s) indicated by the flashing number. READJUST TABLE HEIGHT During printing, the object to be printed on came into contact with the head gap sensor, but [CLEARANCE MODE] is set to "RE-ADJ", so the object height was reset automatically and printing was performed to comple- tion.

  • Page 193: Time For Maintenance

    Messages RELATED LINKS ・  P. 169 "Replacing the Wipers and Wiper Cleaner" TIME FOR MAINTENANCE It is time to perform manual cleaning. After verifying the message, press [ENTER], and then perform manual cleaning. RELATED LINKS ・  P. 144 "Manual Cleaning" 3.

  • Page 194: Error Messages

    This section describes the error messages that may appear on the machine's display, and how to take action to remedy the problem. If the action described here does not correct the problem or if an error message not descri- bed here appears, contact your authorized Roland DG Corporation dealer. AREA TOO SMALL CONTINUE? The size of the data is larger than the print area of the loaded object to be printed on.

  • Page 195: Temperature Is Too High **°C

    WRONG HEAD IS INSTALLED An unusable print head has been installed. Turn off the sub power. After turning the power off, contact your authorized Roland DG Corporation dealer. AVOIDING DRY-UP TURN POWER OFF The print heads were forced to standby position to prevent them from drying out Operation cannot be continued.

  • Page 196: Motor Error Turn Power Off

    Note the number displayed on the display screen, and then switch off the sub power. After you switch off the power, inform your authorized Roland DG Corporation dealer of the number that appeared on the display. 3. Messages on the Operation Panel...

  • Page 197: Chapter 6 Appendix

    Chapter 6 Appendix...

  • Page 198: Operations When Moving The Unit

    1. Operations When Moving the Unit Moving the Unit ..........................198 Step 1： Cleaning All Print Heads..................... 198 Step 2: Securing the Print Heads and the Flat Table Using Retainers ........201 Step 3: Reinstalling the Machine ....................202 1. Operations When Moving the Unit...

  • Page 199: Moving The Unit

    Moving the Unit Before moving the machine, dispose of the discharged fluid and secure the print heads in place. Attempting to move the machine without first performing these preparations may result in damage to internal components due to leaking ink or damage to the print heads. IMPORTANT •...
  • Page 200 Moving the Unit Remove the drain bottle and discard the discharged fluid. : Upper limit. Discard the discharged fluid before this line is passed. IMPORTANT When you remove the drain bottle, a few drops of discharged fluid may come out of the machine. Exercise caution to prevent this fluid from soiling your hands.
  • Page 201 Moving the Unit WASHING HEAD... >>>>> Thereafter, follow the on-screen instructions to carry out the operations. After cleaning has finished, the sub power is automatically switched off. 1. Operations When Moving the Unit...

  • Page 202: Step 2: Securing The Print Heads And The Flat Table Using Retainers

    Moving the Unit Step 2: Securing the Print Heads and the Flat Table Using Retainers Use the retainer that was attached to the inside of the machine during its installation. Procedure Remove the stored retainers A ( ) and B ( Make sure to remove all five retaining screws ( ).

  • Page 203: Step 3: Reinstalling The Machine

    Moving the Unit Step 3: Reinstalling the Machine Procedure Once the preparations are complete, move the machine with as little delay as possible. Reinstall the printer immediately, and then remove the retainer securing the print heads and flat table in place. For storage, attach retainer A ( ) and retainer B ( ) using the retaining screws (...

  • Page 204: Main Specifications

    2. Main Specifications Dimensional Drawings ........................204 When using a jig: Hole position for head refresher ..............205 Locations of the Power Rating and Serial Number Label ..............206 Specifications ............................. 207 2. Main Specifications...

  • Page 205: Dimensional Drawings

    Dimensional Drawings Outer dimensions Unit: mm 1,202 Flat Table Dimensions Unit: mm 2. Main Specifications...

  • Page 206: When Using A Jig: Hole Position For Head Refresher

    Dimensional Drawings When using a jig: Hole position for head refresher Unit: mm • A, B, C, D: Lef positions of head refresher When using a printing jig, make a hole of diameter 8 mm at the above position so that the head refresher can be attached.

  • Page 207: Locations Of The Power Rating And Serial Number Label

    Locations of the Power Rating and Serial Number Label Serial number This number is required when you seek maintenance, servicing, or support. Never remove the label. Power rating Use an electrical outlet that meets the requirements for voltage, frequency, and amperage given here. 2.

  • Page 208: Specifications

    Specifications LEF2-200 Printing method Piezo ink-jet method Attachable objects to be printed Width Max. 538 mm (21.2 in.) Length Max. 360 mm (14.2 in.) Thickness Max. 100 mm (3.94 in.) Weight Max. 5 kg (11 lb.) Maximum printing width/printing length Max.

  • Page 209: Memo

    GPL/LGPL source code used in this product by downloading it from the following website. See the following URL for details on the basic method for acquiring the source code. URL:https://www.rolanddg.com/gpl/ Company names and product names are trademarks or registered trademarks of their respective holders. http://www.rolanddg.com/ Copyright © 2019 Roland DG Corporation FA01471 R1-190305 3. MEMO...

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