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Hettich BlueMax Mini Modular Plus Operating Manual

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Operating manual
BlueMax Mini Modular Plus

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Summary of Contents for Hettich BlueMax Mini Modular Plus

  • Page 1 Operating manual BlueMax Mini Modular Plus...

  • Page 2: Table Of Contents

    16. Permissible ambient conditions Preparatory work 17. Removing preservatives 3. Operating 18. Electrics Hold-down clamps 19. Compressed air connection Fitting Hettich hinges 20. Suction extractor Drilling Pressing in 4. Malfunctions during operation Troubleshooting 5. Checks during operation Checks for proper working order...
  • Page 3 9. Servicing / care 14. Instructions for installing accessories 1. Press in frame 1. General information Working on electrical components 2. Converting from pushbutton to foot switch Connecting foot switch for a machine 2. Instructing maintenance personnel 3. Making the machine safe on shutdown with horizontal drilling unit 3.

  • Page 4: Foreword

    The machine will only be assembled and installed by persons instructed to do so by Hettich FurnTech GmbH & Co. KG. This also applies in particular to starting it up for the first time.

  • Page 5: Introduction

    All obligations on 5. Service the part of Hettich FurnTech GmbH & Co. KG arise from the Customer Service pertinent supply contract that also contains the complete and solely applicable warranty arrangements or draws attention Hettich FurnTech GmbH &...

  • Page 6: Ec Declaration And Protocols

    EC declaration and protocols 2. EC declaration and protocols 1. EC Declaration of Conformity 1. EC Declaration of Conformity 2. Important note 3. Verification of instruction 2006/A1:2009;...

  • Page 7: Important Note

    I hereby confirm that I have read and understood the recognised code of safe and proper working practice. operating manual for the machine: Without the consent of Hettich FurnTech GmbH & Co. KG, the Designation BlueMax Mini Modular Plus machine owner must not make any additions, alterations or...

  • Page 8: General Safety Rules

    General safety rules 3. General safety rules 1. Information on signs, symbols and markings The safety advice in these operating instructions is structured as follows: 1. Basics Information for operating personnel DANGER 2. General This danger note draws attention to an immediately 3.

  • Page 9: General

    Work requiring specialised knowledge (e.g. electrical, pneumatic system) must only be carried out by persons WARNING specifically trained and suitable to do so. Fire risk! Before attempting any work on the machine, turn the main Grinding and welding work must never be performed switch to the "0"...

  • Page 10: Safety Advice For The User Company

    General safety rules CAUTION WARNING Warning - Hand injuries! Never The main switch only shuts down the drive system, not • reach into the machine when it is operating the pneumatic system! • remove covers and take safety guards out of operation The machine has no emergency STOP button or •...

  • Page 11: Safety Advice For Operating Personnel

    8. Safety advice for operating the machine WARNING • The machine must only be put into operation in a fully installed and operational state Risk of injury! • The machine must only be operated if all protective guards Never remove safety devices or render them ineffective by and safety related equipment, e.g.

  • Page 12: Personal Protective Equipment

    General safety rules NOTE All of the safety guards in place must be checked at least once before the start of each shift to make sure that they are in place and undamaged (visual inspection). 11. Personal protective equipment The owner must provide the following personal protective equipment: •...

  • Page 14: Purpose / Operating Principle

    Operating safety is only guaranteed if the machine is used for its intended purpose! The BlueMax Mini Modular Plus is a semi automatic drilling and insertion machine for panel type workpieces and the furniture fittings intended for them. This machine must only be...

  • Page 15: Rating Plate

    MDF, solid wood or similar materials. Neben der Betriebsanleitung und den im Verwenderland bzw The space required for the BlueMax Mini Modular Plus is largely All parts being worked on are fed into the machine by hand. le geltenden verbindlichen Regelungen zur Unfallverhütu determined by the dimensions of the machine base frame.

  • Page 16: Technical Information

    Technical information 5. Technical information 1. Safety advice Observe the regulations, warnings and provisions on health, safety and environmental protection for all of the work 1. Safety advice described in this section. 2. Attachment points 2. Attachment points 3. Technical specifications Only use suitable and approved lifting gear (crane) for unloading the machine, assemblies and components as well 4.

  • Page 17: Technical Specifications

    3. Technical specifications Designation: Automatic drilling and insertion machines for panel type workpieces BlueMax Mini Modular Plus H x W x D (mm) 862 x 800 x 1856 Weight approx. 145 kg Power output data Cycle time manual Electrics Operating voltage...

  • Page 18: Equipment

    Technical information 4. Equipment Switches and other controls for operating and monitoring the machine are described below. Fig. 5: Controls on the automatic drilling and insertion machines Item Designation Explanation Motor switch Power supply ON / OFF Pushbutton For activating work process Change-over switch Drilling vertically / horizontally Pushbutton...
  • Page 19 NOTE The pushbutton is not operational when using the foot switch. Fig. 6: Foot switch (optional) Item Designation Explanation Foot switch (optional) For activating work process Fig. 7: Compressed air connection Item Designation Explanation Pressure regulator For setting operating pressure (6-7 bar) Plug in coupler Compressed air connection...
  • Page 20 Technical information Digital display Fig. 8: Position display panel Parameter level: Activate Press for approx. 3 parameter seconds level Select Operating mode: Press button once parameter Reference Press simultaneously Select value Press button once decades Chain Switch over incremental Increase dimension - absolute Press button once...
  • Page 21 Parameter Specification Default System configuration: P01: A A = 0: positive counting direction A = 1: negative counting direction Display mode: A = 0: mm display symbol " mm " A = 1: inch display symbol " Inch " P02: A A = 2: mm display symbol "...

  • Page 22: Setting

    Technical information Setting Labelling Area: entire machine WARNING Warning of the risk of hands being crushed Setup work may only be performed by qualified staff who, on the basis of their specialised training, experience and instruction, possess sufficient knowledge of •...

  • Page 23: Noise Mission

    6. Noise emission Area: motor / drive This machine operates at a noise level above 80 dB(A). We Reminder to unplug the mains power plug before changing tools recommend wearing ear protectors at all times to prevent damage to hearing. WARNING Wear ear protection.

  • Page 24: Transportation Via Fork Lift Truck Or Pallet Jack

    While transporting the machine, no persons must be The BlueMax Mini Modular Plus comes in secure shipment present on the machine or hang from it. packaging for safe transportation. A number of components must be installed to make the machine ready for operation.

  • Page 25: Safety Guards To Be Provided By The Owner

    15. Safety guards to be provided by the owner 20. Suction extractor Safety guards provided by the owner must be easily accessible It is compulsory to use a flexible, fire-retardant hose for and in full working order after installing the machine. They connection to an extractor system.

  • Page 26: Start Up / Trial Run

    Start up / trial run 6. Start up 1. General 2. Safety check 3. Malfunctions on start up 4. Starting up for the first time 5. Machine versions supplied 6. Interchangeable drilling units Interchangeable drilling unit, 3 spindles, Selekta Interchangeable drilling unit, System 32 hole line Interchangeable drilling unit, System 32 hole line 90°...

  • Page 27: General

    1. General 3. Malfunctions on start up The instructions described here are to be understood as On start up, immediately switch OFF the power supply to the minimum recommendations. Depending on operating machine if: conditions, they may need to be broadened in order to •...

  • Page 28: Machine Versions Supplied

    Start up / trial run 5. Machine versions supplied BlueMax Mini Modular Plus with accessories BlueMax Mini Modular Plus without accessories Compact automatic drilling and insertion machine with Compact automatic drilling and insertion machine with interchangeable drilling unit interchangeable drilling unit •...

  • Page 29: Interchangeable Drilling Units

    System 32 hole line drillings  Set of drill bits for 9 spindle interchangeable drilling unit must be  Accessories for customising the ordered separately BlueMax Mini Modular Plus Order no. Description Order no. Article type 9 206 146 1 set...

  • Page 30: Assemblies

    Start up / trial run 8. Assemblies Press in frame for the interchangeable drilling unit, 6 spindles The press in frame comes dismantled and must be assembled as illustrated. The press in frame must only be used in conjunction with this 6 spindle interchangeable drilling unit. Fig.

  • Page 31: Centre Stop

    Centre stop The centre stop is premounted. Fig. 18: Centre stop Setting the centre stop Turning the large metal wheel adjusts the centre stop. A scale on the centre stop provides guidance in relation to the distance from the edge. Please carry out trial drilling. Fig.

  • Page 32: Drilling Depth Settings

    Start up / trial run Continuation stops - Precision adjustment 1. Precision adjustment on Y axis via hexagon head screw Produce hole line drilling and push continuation stop into hole line boring . Push workpiece towards machine centre so that the outer edge of drill hole rests against the continuation stop.

  • Page 33: Drum Stop

    Drum stop Fig. 19: Drum stop Edge distances in System 32 are set by means of the stop pin . Four stops are already preset at the following distances: a. 13 mm b. 22 mm c. 37 mm d. 57 mm The fifth stop is empty and represents the machine's zero position.

  • Page 34: Converting From Manual Operation To Foot Switch

    Start up / trial run Converting from manual operation to foot switch The conversion set contains the foot switch, including two connecting hoses. The foot switch must be placed on the floor where it must not be allowed to slip. Fig.

  • Page 35: Connecting Foot Switch For A Machine Without Horizontal Drilling Unit

    Connecting foot switch for a machine without horizontal drilling unit View of machine rear (rear side of console) 1. Detach black pushbutton hose at Y distribution block through openings in the suction holder Connect black foot switch hose to Y distribution block Detach hose and connect hose of the foot switch.

  • Page 36: Carrying Out Trial Run

    Start up / trial run 9. Trial run with / without material It is recommended to first carry out a trial run without material and drill bits to test all functions for proper working order. If all functions are working properly, fit the required tool.

  • Page 38: Setting Up

    Setting up 1. Preparing machine 7. Setting up The BlueMax Mini Modular Plus is shipped in cardboard packaging. A number of parts and components must be installed 1. Preparing machine to make the machine ready for operation. Once assembled, the...

  • Page 39: Connecting To Compressed Air Supply

    Connecting to compressed air supply Connection to power supply To connect the machine to the compressed air supply system, Connect to the power supply using a 16-ampere plug. push the air supply line onto the air filter using using quick Before you do, have a qualified electrician ensure that the release connector socket is in proper working order.

  • Page 40: Switching On

    Setting up Switching on Turn on the main power supply switch . Switch on the power for the drive motor at motor switch Preparatory work The same functions are given for foot switch • Connect to the power supply by plugging in the mains plug pushbutton on the control unit.

  • Page 41: Drilling Hole Line, Interchangeable Drilling Unit, 9 Spindles

    Drilling hole line, interchangeable drilling unit, 9 spindles On the control unit, set selector switch to the "Drill" position. • Move panel up against upright centre stop • Hold down foot switch (pushbutton) until drilling process has been completed. You can now see the first hole line •...

  • Page 42: Inserting Hinges

    Setting up Inserting hinges Hinges are inserted using the 6-spindle interchangeable drilling unit. Carry out a function test before commencing production. With frame hinged down, actuate safety switch to deactivate motor while inserting hinge. • Move panel against stop • Press foot switch or pushbutton •...

  • Page 43: Interchangeable Drilling Unit, 6 Spindles, Interchangeable Drilling Unit, 3 Spindles (Selekta 22/9)

    Push pre-mounted tool into tool holder Fig. 36: Premounted drill bits of interchangeable drilling unit turn in opposite direction of drilling-unit rotation. The bayonet chuck engages. Repeat this process until all tools are securely engaged. Always close off unneeded tool holders with a dummy plug Always check your work before fitting the interchangeable drilling unit.

  • Page 44: Interchangeable Drilling Unit, 90°, 9 Spindles

    Setting up Interchangeable drilling unit, 90°, 9 spindles This interchangeable drilling unit is used for creating holes at an angle of 90° (runners). A maximum of 6 drill bits may be fitted with a maximum diameter of 5 mm. Drilling pattern Fig.

  • Page 45: Fitting Drilling Units

    Clean guide pins Hole in guide pin must be clean so clamping screw can hold interchangeable drilling unit securely in place. Fig. 44: Guide pin Fitting drilling unit Fit the prepared interchangeable drilling unit by holding the grip or by placing your hand below catch Make sure guide pin goes in straight.

  • Page 46: Setting Drilling Depth, Vertical Drilling Unit

    Setting up Inserting position for press in frame WARNING The press in frame can be repositioned if necessary. Adjust press in frame for exact positioning using adjustment screw . The Warning - Hand injuries! adjustment screw presses against stop screw .

  • Page 47: Settings On The Back Of The Machine

    Referring to the scale, set the height on the horizontal unit by turning star shaped grip on the horizontal drilling unit. Carry out a trial drilling to check these settings. The horizontal drilling unit's stroke speed (drilling into the workpiece) can be set by means of the adjustment screw End position damping (horizontal drilling unit back to home position) by means of the adjustment screw Carry out a trial drilling to check these settings.

  • Page 48: Limiting Drilling Stroke For Drilling Hole Lines

    Setting up Limiting drilling stroke for drilling hole lines To work more effectively, the drilling stroke can be shortened for drilling hole lines. Before setting, please deactivate the motor switch to prevent the drill bits from rotating. Start drilling stroke via hand button or foot switch. Keep the hand button / foot switch pressed until the interchangeable drilling unit reaches the lowest end position.

  • Page 49: Centre Stop

    Centre stop Centre stop is used for installing connecting fittings or as the first stop for the hole line. Depending on working direction, flip up the right or left hand stop lever. To adjust, undo the knurled thumb screws , and position centre stop by hand.

  • Page 50: Operation

    3. Operating • no persons are present in the danger zone, Hold-down clamp let alone working on it Fitting Hettich hinges • all safety guards are fitted in the prescribed way Drilling • the compressed air supply is ready for operation Pressing in 4.
  • Page 51 Controls The control panel has three pushbuttons and two selector switches. Item Designation Explanation Pushbutton For activating work process Change-over switch Drilling vertically / horizontally Change-over switch For automatically unclamping the hold-down clamps Pushbutton For manually releasing the front hold-down clamps Pushbutton For manually releasing the rear hold-down clamps CAUTION...

  • Page 52: Operating

    Operation 2. Switching on Preparatory work • Connect to the power supply by plugging in the mains plug, • connect to compressed-air supply, switch this on and • prepare material: panels, hinges / connectors etc. 3. Operating You can operate the machine either by foot switch or pushbutton on the control unit.

  • Page 53: Hold-Down Clamps

    Fig. 59: Yellow button: releasing Bohrbild the hold-down clamps Fitting Hettich hinges 1. An anticlockwise 35 mm diameter drill bit is chucked in the three rear drill spindles, and two clockwise 10 mm diameter drill bits chucked in the auxiliary drilling spindles.

  • Page 54: Drilling

    Initiate the drilling process using the manually operated valve or foot switch and terminate it by releasing. 2. The Hettich hinge for fast installation on the cup side can now be fitted by hand. Fig. 64: Manually operated valve Fig.

  • Page 55: Malfunctions During Operation

    4. Malfunctions during operation Troubleshooting Machine malfunctions must only be rectified by qualified staff instructed to do so by the person responsible. When identifying the source of malfunction, attention must be paid to the entire area surrounding the machine. The manufacturer must be immediately notified of any damage occurring during the warranty period.

  • Page 56: Servicing / Care

    Also follow any non Hettich operating instructions in the appendix to this operating manual. Before attempting any maintenance measures, make sure that: •...

  • Page 57: Servicing And Maintenance

    Never clean hands with aggressive, highly flammable and health harming solvents or cleaning agents. Only use genuine replacement parts. Replacement parts or items of equipment not tested and / or approved by Hettich FurnTech GmbH & Co. KG may impair the machine's active Electric motors and passive safety.

  • Page 58: Servicing Unit

    Servicing / care Before working on the pneumatic system, clean the machine, The machine operator must check the machine on a daily at least the work area, as described below. basis for externally visible faults and immediately rectify any faults identified or, if this is not possible, report them. •...

  • Page 59: General Information

    Malfunctions attributable to improper treatment, non- If the information given above does not help you to remedy a problem, please contact Hettich FurnTech GmbH by telephone. intended use or poor (unpunctual / improper) servicing are not covered by the warranty. The risk is borne solely by the owner.

  • Page 60: Dismantling / Disposal

    Servicing / care 11. Dismantling / disposal 1. General information When dismantling the machine, always observe the national and international laws applicable in the country of use. We 1. General information can only give basic information on dismantling and disposing. Before dismantling Observe the regulations, warnings and provisions on health, safety and environmental protection for all work.

  • Page 61: Hazardous Substances / Disposal

    3. Dismantling When disposing of the machine (dismantling or scrapping) all components must preferably be recycled by material group. General information After completely emptying and cleaning lubricant systems Act with particular caution when dismantling the machine. (drilling units etc.), dismantling them may necessitate disposal of the following material groups: DANGER! •...

  • Page 62: Replacement Parts Lists

    Replacement parts lists 12. Replacement parts lists Please note that the manufacturer's declaration or declaration of conformity given by Hettich FurnTech GmbH & Co. KG as manufacturer will lose its validity if non approved replacement parts are installed. 1. Base frame 2.

  • Page 63: Base Frame

    1. Base frame Fig. 69: Base frame 2. Work surface Fig. 70: Work surface...

  • Page 64: Eccentric Tensioner

    Replacement parts lists 3. Eccentric tensioner 4. Guide frame...

  • Page 65: Foot Extension

    5. Foot extension 6. Suction extractor...

  • Page 66: Cable Drag Chain

    Replacement parts lists 7. Cable drag chain 8. Console Fig. 71: Motor with lifting cylinder and tool shelf...

  • Page 67: Lifting Cylinder

    9. Lifting cylinder...

  • Page 68: Drilling Depth Stop

    Replacement parts lists 10. Drill depth stop 11. Adjustable stop...

  • Page 69: Clamping Element

    12. Clamping element...

  • Page 70: Motor With Support

    Replacement parts lists 13. Motor with support 14. Centre stop...

  • Page 71: Press In Frame

    15. Press in frame 16. Hold-down clamp, rear 17. Hold-down clamp, front...

  • Page 72: Continuation Stop

    Replacement parts lists 18. Continuation stop 19. Stroke limiter 20. Drum stop...

  • Page 73: Horizontal Drilling Unit

    21. Horizontal drilling unit entire drilling unit total drilling depth adjustment not shown: drill holder for quick change chuck (3x, include on shipping)

  • Page 74: Interchangeable Drilling Unit, 90°, 9 Spindles

    Replacement parts lists 22. Interchangeable drilling unit, 90°, 9 spindles for quick change for quick change for quick change...

  • Page 75: Interchangeable Drilling Unit, 9 Spindles

    23. Interchangeable drilling unit, 9 spindles for quick change for quick change for quick change 24. Interchangeable drilling unit, 6 spindles 25. Interchangeable drilling unit, 3 spindles, Selekta (22/9) for quick change for quick change for quick change for quick change for quick change for quick change...

  • Page 76: Pneumatics Diagram

    Replacement parts lists 26. Pneumatics diagram only for horizontal only for horizontal drilling unit drilling unit alternatively alternatively...

  • Page 77: Circuit Diagram

    27. Circuit diagram 1 and 2: grey; 3 and 4: brown; 5 and 6: black; PE: green/yellow UL/CSA: 1 and 2: red; 3 and 4: brown; 5 and 6: black; 1 and 2: grey; 3 and 4: brown; 5 and 6: black; PE: or with green/yellow PE: green/yellow UL/CSA:...

  • Page 78: Replacement Part Numbers

    Replacement part numbers 30. Replacement part numbers 1106 Pinion Z32 2058 Threaded bush 1125 Straight cable grip 2059 Threaded tube 1134 Auxiliary spindle, quick release chuck 2060 Index pin 1151 Deep groove ball bearing 2061 Guide sleeve 1152 Bush DU 30x34x30 2063 Spring loaded ball screw 1353...
  • Page 79 3043 Head piece 3091 Hold-down clamp retaining block 3044a Guide carriage 3092 Hold-down clamp extension foot 3044b Runner 3093 Fence 3045 Counterholder, long 3094 Working surface 3046 Counterholder, short 3095 Reinforcement panel 3047 Guide profile 3096 Drilling bush 3048 Sliding block profile 3097 Round rubber cord 3049...
  • Page 80 Interchangeable drilling unit 1105 Pinion Z21 1106 Pinion Z32 1134 Auxiliary spindle, quick release chuck 1135 Main spindle, quick change chuck 1151 Deep groove ball bearing 1184 Deep groove ball bearing 1193 Special pinion Z25 1553 Feather key 2020 Drilling unit block, 6 spindle unit 2021 Drilling unit cover, 6 spindle unit 2022...

  • Page 82: Press In Frame

    Instructions for installing optional accessories 14. Instructions for installing optional accessories 1. Press in frame 3. Installing laser 2. Converting from pushbutton to foot switch 4. Installing continuation stop Connecting foot switch for a machine Precision adjustment of continuation stops with horizontal drilling unit 5.

  • Page 83: With Horizontal Drilling Unit

    Connecting foot switch for a machine with horizontal drilling unit NOTE View of machine rear (rear side of console) Always carry out a function test after completing this work. WARNING The compressed air hoses must not be damaged or kinked. Connecting foot switch for a machine without horizontal drilling unit View of machine rear (rear side of console)

  • Page 84: Installing Laser

    Instructions for installing optional accessories 1. Laser upgrade set 2. Laser is installed on the right hand side of the machine (viewed by operator) Detach hose and connect hose from the foot switch. NOTE! Always carry out a function test after completing this work. 3.

  • Page 85: Installing Continuation Stop

    5. Screw laser holder into place 9. Fit laser and connect cable 6. Screw on blank in control console and thread in cable 10. Connect laser and aim at workpiece edge and scale 7. Insert cable ties into holders 4. Installing continuation stop Installing continuation stops (if not premounted) Premount continuation stop Screw continuation stop...

  • Page 86: Precision Adjustment Of Continuation Stops

    Instructions for installing optional accessories Continuation stops - Precision adjustment 5. Installing support block 1. Precision adjustment on Y axis via hexagon head screw The support blocks are screwed into the base profile at the left and right side by means of a clamping stone. First insert Produce hole line drilling and push continuation stop the sliding block into the profile and move to the required into hole line boring...
  • Page 88 Hettich FurnTech GmbH & Co. KG, Gerhard-Lüking-Strasse 1032602 Vlotho, Germany Phone.:+49 5733/798-0 Fax: +49 5733/798202 www.hettich.com...

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