Table Of Contents - Mitsubishi Electric CR800-D Series User Manual

Before starting use ................................................................................................................................................................................................... 1
1.
1.1 Contents of the instruction manual ........................................................................................................................................................... 1
1.2 Compatible products ......................................................................................................................................................................................... 2
1.3 Related manuals .................................................................................................................................................................................................. 3
1.4 Maintaining the robot ......................................................................................................................................................................................... 4
1.4.1 Type of maintenance and inspection ............................................................................................................................................... 4
1.4.2 Inspecting/replacing timing belt ........................................................................................................................................................... 5
1.4.3 Lubrication ....................................................................................................................................................................................................... 6
1.4.4 Replacing the battery ................................................................................................................................................................................ 7
1.4.5 About Overhaul ............................................................................................................................................................................................. 8
Basic specifications ................................................................................................................................................................................................. 9
2.
2.1 Overview of basic specification of the preventive maintenance function .......................................................................... 9
2.1.1 Maintenance simulation ........................................................................................................................................................................... 10
2.1.2 Consumption degree calculation function ..................................................................................................................................... 12
2.1.3 Target models/target axes ..................................................................................................................................................................... 16
2.2 How to utilize the preventive maintenance function ........................................................................................................................ 18
Startup and initial settings .................................................................................................................................................................................... 20
3.
3.1 Enabling the preventive maintenance function .................................................................................................................................. 21
3.2 Initial setting of the preventive maintenance function .................................................................................................................... 24
3.2.1 Setting how to notify .................................................................................................................................................................................. 24
3.2.2 Setting signals ............................................................................................................................................................................................... 25
3.3 Setting of maintenance simulation ............................................................................................................................................................ 26
Basic screen structure ............................................................................................................................................................................................ 30
4.
Total score .................................................................................................................................................................................................................... 32
5.
Consumption degree calculation function ................................................................................................................................................... 34
6.
Operating information ............................................................................................................................................................................................. 37
7.
Maintenance simulation ........................................................................................................................................................................................ 38
8.
8.1 "1 Cycle" operation ............................................................................................................................................................................................. 40
8.2 Program operation .............................................................................................................................................................................................. 45
When consumption occurred ............................................................................................................................................................................. 50
9.
9.1 Consumption Degree ........................................................................................................................................................................................ 50
9.1.1 Maintenance parts ...................................................................................................................................................................................... 50
9.1.2 Overhaul parts ............................................................................................................................................................................................... 51
9.1.3 Servo ON time ............................................................................................................................................................................................... 53
10. Maintenance ................................................................................................................................................................................................................ 54
Warning Pause ............................................................................................................................................................................................. 55
10.1
Maintenance Reset .................................................................................................................................................................................... 56
10.2
Backup and restore .................................................................................................................................................................................... 57
10.3
Backup (robot  personal computer) .................................................................................................................................. 58
10.3.1
Restore (personal computer  robot) ................................................................................................................................. 59
10.3.2
Maintenance Log ......................................................................................................................................................................................... 60
10.4
Maintenance Log screen ............................................................................................................................................................. 60
10.4.1
Data to be recorded in the maintenance log .................................................................................................................... 61
10.4.2
11. Batch management of maintenance information .................................................................................................................................... 62
Functional overview ................................................................................................................................................................................... 62
11.1
Output data ..................................................................................................................................................................................................... 63
11.2
Request ID (MelfaRXM.ocx) specified by RequestService ................................................................................................. 64
11.3
12. Robot (system) status variables ....................................................................................................................................................................... 66
Robot (system) status variable list .................................................................................................................................................... 66
12.1
Consumption degree calculation function .................................................................................................................................................. 66
MELFA Smart Plus ..................................................................................................................................................................................................... 68
Consumption degree calculation function ..................................................................................................................................... 69
12.2
Serial number ..................................................................................................................................................................................... 69
12.2.1
Operating information .................................................................................................................................................................... 71
12.2.2
Maintenance Log .............................................................................................................................................................................. 77
12.2.3
Consumption degree ...................................................................................................................................................................... 89
12.2.4
Consumption status ........................................................................................................................................................................ 98
12.2.5
Notification ........................................................................................................................................................................................... 106
12.2.6
Contents