Summary of Contents for Eaton Powerware 9390 IAC-D
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Powerware 9390 Integrated Accessory Cabinet ® IAC-D Configuration Installation and Operation Manual For use with 40–80 kVA and 100–160 kVA UPS Models...
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CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ IMPORTANTES Powerware is a registered trademark of Eaton Electrical Inc. ECopyright 2005–2006 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
The IAC-D is housed in a single, free-standing cabinet, with safety shields behind the doors for hazardous voltage protection. The cabinet matches the UPS cabinet in style and color, and can be installed in line-up–and–match or standalone configurations. Figure 1-1 shows the Powerware 9390 IAC-D. 1.1 Configurations The following IAC-D configurations are possible:...
Introduction 1.2 Using This Manual This manual describes how to install and operate the Powerware 9390 IAC-D. Read and understand the procedures described in this manual to ensure trouble-free installation and operation. The information in this manual is divided into the sections and chapters listed. At a minimum, Chapters 1 through 3 and Chapter 5 should be examined.
The term standalone refers to cabinets that are not physically attached to the UPS, and are wired with external contractor-supplied wiring. EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com...
Keep surroundings uncluttered, clean, and free from excess moisture. Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
Regional locations and telephone numbers A question about any of the information in this manual A question this manual does not answer Please call the Eaton Help Desk for Powerware products at: In the United States 1-800-843-9433 or 1-919-870-3028 In Canada...
For the IAC-D to operate at peak efficiency, the installation site should meet the environmental parameters outlined in this manual. If the IAC-D is to be operated at an altitude higher than 1500m (5000 ft), contact your Eaton service representative for important information about high altitude operation. The operating environment must...
1. Carefully inspect the outer packaging for evidence of damage during transit. C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service representative immediately. 2. Use a forklift or pallet jack to move the packaged cabinet to the installation site, or as close as possible, before unpacking.
6. Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact your Eaton service representative immediately to determine the extent of the damage and its impact upon further installation.
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IAC-D Installation Plan and Unpacking This page intentionally left blank. EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
1.5, for UPS cabinet installation, wiring information, and conduit and terminal locations. 3.2 Unloading the Powerware 9390 IAC-D from the Pallet The IAC-D is bolted to a wooden pallet supported by wood skids. To remove the pallet, perform the following procedure: W A R N I N G The IAC-D is heavy.
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10. Discard or recycle the pallet and unused shipping brackets in a responsible manner. 11. Roll the cabinet to its final installation location. 12. Proceed to paragraph 3.3. EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
Installing the IAC-D PALLET SHIPPING BRACKET BOLTS FRONT SHIPPING BRACKET SHIPPING BRACKET BOLTS FRONT VIEW Figure 3-1. Removing Front Shipping Bracket on the Powerware 9390 IAC-D EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
Powerware 9390 Installation and Operation manual, listed in paragraph 1.5, for installation instructions. 2. Roll the IAC-D to an area near the right-hand side of the UPS. EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
10. Remove the knockouts, as required, on the bottom right side of the UPS cabinet inside panel. Refer to the applicable Powerware 9390 Installation and Operation manual, listed in paragraph 1.5, for the location of the knockout plug. EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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UPS using the M4 screw, and to the hinge on the IAC-D using the screw removed in Step 23 (see Figure 3-5). EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
29. Remove the right-hand screw from the top right-hand door hinge of the UPS cabinet and the left-hand screw from the top left door hinge of the IAC-D. EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com...
Top View with Small Bracket Bracket from Kit IAC-D Existing Hinge Existing Hinge Nuts from Kit Front View with Large Bracket Figure 3-6. 160 kVA UPS to IAC-D Joining Brackets EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
Save the retaining screws for reinstallation of the door. 5. If permanently mounting the IAC-D, proceed to Step 8; otherwise, proceed to Step 6. 3-10 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
IAC-D with the angle facing outward (see Figure 3-1 and Figure 3-2). 9. Secure the cabinet to the floor with contractor-supplied hardware. 10. Proceed to paragraph 3.3.3. 3-11 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
11. If wiring an IAC-D with a Distribution Panel, proceed to Step 12; if wiring an IAC-D with Distribution Breakers or an Output Terminal Block, proceed to Step 16. 3-12 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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20. Reinstall the safety shield covers and panels removed in previous steps. 21. Reinstall the door removed in previous steps and secure with the retained hardware. 22. Close the door and secure the latch. 3-13 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
Installing the IAC-D 3.4 Initial Startup Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms as specified on page W-1 become void. This service is offered as part of the sales contract for the UPS system. Contact service in advance (usually a two-week notice is required) to reserve a preferred startup date.
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- A 120V service outlet is located within 25 feet of the UPS and IAC-D equipment. - Startup and operational checks are performed by an authorized Powerware Customer Service Engineer. 3-15 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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Installing the IAC-D Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 3-16 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
Distribution Breakers. Figure 4-3 shows the path of electrical power through the IAC-D with a Distribution Panelboard and Distribution Breakers. EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
OUTPUT TO LOADS PANELBOARD INPUT CIRCUIT BREAKER 42-POLE PANELBOARD INTEGRATED ACCESSORY CABINET MAIN POWER FLOW Figure 4-1. Path of Current Through the IAC-D with Distribution Panelboards EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
BREAKER 5 OUTPUT TO LOADS OUTPUT DISTRIBUTION BREAKER 6 INTEGRATED ACCESSORY CABINET MAIN POWER FLOW Figure 4-2. Path of Current Through the IAC-D with Distribution Breakers EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
OUTPUT TO LOADS OUTPUT DISTRIBUTION BREAKER 3 INTEGRATED ACCESSORY CABINET MAIN POWER FLOW Figure 4-3. Path of Current Through the IAC-D with Distribution Panelboard and Breakers EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
Breakers can be adjusted for 100A, 125A, 150A, 160A, 175A, 200A, 225A, and 250A current ratings. The Distribution Breakers are enclosed behind the hinged doors on the front of the IAC-D. EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
The IAC-D can contain the following controls: Distribution Panels PB1 and PB2 with Panel Input Breakers Distribution Breakers CB11, CB12, CB13 – Top and CB21, CB22, CB23 – Bottom EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
(USE CUTLER-HAMMER BOLT-ON TYPE BAB OR QBHW BREAKERS, OR PLUG-ON TYPE HQP OR QPHW BREAKERS) Figure 5-1. Powerware 9390 IAC-D Controls – with Distribution Panel Option EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
OPTIONAL DISTRIBUTION BREAKER CB13 DISTRIBUTION BREAKER CB21 OPTIONAL DISTRIBUTION BREAKER CB22 OPTIONAL DISTRIBUTION BREAKER CB23 Figure 5-2. Powerware 9390 IAC-D Controls – with Distribution Breaker Option EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
Distribution Panel Input Breakers (if installed) or the Distribution Breakers (if installed). 5. Close the Distribution Panel Branch Breakers (if installed). 6. Close the front door and secure the latch. EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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IAC-D Features, Options, Controls, and Operation This page intentionally left blank. EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
3. Verify the operating environment is within the parameters specified in Chapter 7, “Product Specifications”and Drawing 164201591-2 on page A-4. 4. Record the check results and any corrective actions in a suitable log. EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
6.4 Maintenance Training A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Eaton Help Desk for Powerware products (see page 1-6).
Maximum 1500m (5000 ft) at 40°C without derating Storage Temperature –25 to +60°C Relative Humidity 5% to 95% maximum noncondensing (operating and storage) Acoustical Noise EMI Suppression Electrostatic Discharge (ESD) Immunity EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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Product Specifications This page intentionally left blank. EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
IAC-D Oneline Drawings 164201591-5 IAC-D Distribution Panel Schematic 164201591-6 Power Wiring Installation Notes 164201591-7 Conduit and Wire Entry Locations 164201591-8 IAC-D Power Terminal Locations 164201591-9 IAC-D Dimensions EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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BATTERY CABINET IAC-D 80 kVA UPS CABINET DESCRIPTION: TYPICAL POWERWARE 9390 UPS SYSTEM WITH IAC-- D DRAWING NO: SHEET: 164201591---1 1 of 2 REVISION: DATE: 051505 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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120 kVA OR IAC-D 160 kVA UPS CABINET DESCRIPTION: TYPICAL POWERWARE 9390 UPS SYSTEM WITH IAC-- D DRAWING NO: SHEET: 164201591---1 2 of 2 REVISION: DATE: 051505 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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From Right Side of Cabinet None Required From Left Side of Cabinet None Required DESCRIPTION: PHYSICAL FEATURES AND REQUIREMENTS DRAWING NO: SHEET: 164201591---2 1 of 2 REVISION: DATE: 051505 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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Heat Rejection Component/Model Input/Output Voltage BTU/hr ¢ 1000/hr (kg---cal/hr) Powerware 9390 IAC---D DESCRIPTION: PHYSICAL FEATURES AND REQUIREMENTS DRAWING NO: SHEET: 164201591---2 2 of 2 REVISION: DATE: 051505 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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Installation Information AC INPUT TO UPS E6, E7, E1, E2, E3 Powerware 9390 IAC-D SINGLE-FEED E8, E12 JUMPER (REMOVE FOR DUAL-FEED) RECTIFIER E57, E58, E59, E4 BATTERY CONVERTER 225A 225A PANELBOARD E4. E5 PANELBOARD E9, E10, NUMBER 2 NUMBER 1...
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Installation Information AC INPUT TO UPS E6, E7, E1, E2, E3 (SEE NOTE FOR Powerware 9390 IAC-D E8, E12 DUAL-FEED) RECTIFIER E57, E58, E59, E4 BATTERY CONVERTER 225A 225A PANELBOARD E4. E5 PANELBOARD E9, E10, NUMBER 2 NUMBER 1 E11, E12...
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Installation Information AC INPUT TO UPS E6, E7, E1, E2, E3 Powerware 9390 IAC-D SINGLE-FEED E8, E12 JUMPER (REMOVE FOR DUAL-FEED) RECTIFIER E57, E58, E59, E4 225A BATTERY PANELBOARD CONVERTER NUMBER 1 E4. E5 E9, E10, OUTPUT TO E11, E12...
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Installation Information AC INPUT TO UPS E6, E7, E1, E2, E3 (SEE NOTE FOR Powerware 9390 IAC-D E8, E12 DUAL-FEED) RECTIFIER E57, E58, E59, E4 225A BATTERY PANELBOARD CONVERTER NUMBER 1 E4. E5 E9, E10, OUTPUT TO E11, E12 CRITICAL...
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Branch circuit breakers for PB1 Note: DESCRIPTION: IAC-- D DISTRIBUTION PANEL SCHEMATIC and PB2 provided by customer. DRAWING NO: SHEET: 164201591---5 1 of 1 REVISION: DATE: 051505 A-15 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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IAC---D can be either 208V or 480V. DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201591---6 1 of 3 REVISION: DATE: 051505 A-16 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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2.8 (25) Slotted E28, E29 2 x #12---#14 #10---#14: 2.3 (20) DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201591---6 2 of 3 REVISION: DATE: 051505 A-17 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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Table G for the correct breaker continuous current adjustment letter. DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201591---6 3 of 3 REVISION: DATE: 051505 A-18 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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PANEL TO DRILL OR PUNCH CONDUIT HOLES, OR REMOVE KNOCKOUTS.) DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: SHEET: 164201591---7 1 of 2 REVISION: DATE: 051505 A-19 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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ROUTE WIRES BETWEEN CABINETS. (INSTALL NYLON GROMMET AFTER REMOVAL OF KNOCKOUTS.) DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: SHEET: 164201591---7 2 of 2 REVISION: DATE: 051505 A-20 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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NOTE: Metal shields covering wiring terminals DRAWING NO: SHEET: 164201591---8 1 of 6 must be removed or opened to gain access to terminals. REVISION: DATE: 051505 A-21 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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NOTE: Metal shields covering wiring terminals DRAWING NO: SHEET: 164201591---8 2 of 6 must be removed or opened to gain access to terminals. REVISION: DATE: 051505 A-22 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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NOTE: Metal shields covering wiring terminals must be removed or opened to gain DRAWING NO: SHEET: 164201591---8 3 of 6 access to terminals. REVISION: DATE: 051505 A-23 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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Installation Information INPUT TERMINAL COMPARTMENT DESCRIPTION: IAC-- D POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 4 of 6 164201591---8 REVISION: DATE: 051505 A-24 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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AC INPUT FROM UPS PHASE A (E57) NEUTRAL (E4) DESCRIPTION: IAC-- D POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201591---8 5 of 6 REVISION: DATE: 051505 A-25 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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CRITICAL LOAD PHASE A (CB2X–2) 208V OR 480V OUTPUT DESCRIPTION: IAC-- D POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201591---8 6 of 6 REVISION: DATE: 051505 A-26 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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Installation Information FRONT VIEW RIGHT SIDE VIEW DESCRIPTION: IAC-D DIMENSIONS DRAWING NO: SHEET: 164201591---9 1 of 3 Dimensions are in millimeters [inches] REVISION: DATE: 051505 A-27 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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Installation Information TOP VIEW BOTTOM VIEW DESCRIPTION: IAC-D DIMENSIONS DRAWING NO: SHEET: 164201591---9 2 of 3 Dimensions are in millimeters [inches] REVISION: DATE: 051505 A-28 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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TOP VIEW (OPTIONAL FLOOR MOUNTING SHOWN) DESCRIPTION: IAC-- D DIMENSIONS DRAWING NO: SHEET: 164201591---9 3 of 3 Dimensions are in millimeters [inches] REVISION: DATE: 051505 A-29 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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Installation Information This Page Intentionally Left Blank. A-30 EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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OTHER LIMITATIONS: Eaton’s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to it (including interest charges, if any). During such time as Eaton has not received payment of any amount due to it for the Product, in accordance with the contract terms under which the Product is sold, Eaton shall have no obligation under this Warranty.
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Warranty This page intentionally left blank. EATON Powerware 9390 IAC-D Installation and Operation Manual S 164201591 Rev B powerware.com ®...
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