Eaton 9390 Installation And Operation Manual
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Eaton 9390 Installation And Operation Manual

Eaton 9390 Installation And Operation Manual

40–80 kva ups, integrated distribution cabinet
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Eaton
9390
®
Integrated Distribution Cabinet (IDC)
Installation and Operation Manual
For use with Eaton 9390 40–80 kVA UPS Models

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Summary of Contents for Eaton 9390

  • Page 1 Eaton 9390 ® Integrated Distribution Cabinet (IDC) Installation and Operation Manual For use with Eaton 9390 40–80 kVA UPS Models...
  • Page 2 National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective owners. Copyright 2009–Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

  • Page 3: Table Of Contents

    Transferring the UPS from Maintenance Bypass....5-9 5.2.4 Using the Remote Emergency Power-off (REPO) Switch ..5-9 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...
  • Page 4 INSTALLATION REFERENCE ..........9-1 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...
  • Page 5 Figure 4-2. Path of Current Through the IDC in Maintenance Bypass Mode ........Figure 5-1. Eaton 9390 40–80 kVA IDC Controls – with Distribution Panel Option (208V) ......
  • Page 6 List of Figures This page intentionally left blank. Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 7: Figure 1-1. The Eaton 9390 40-80 Kva Idc

    ® The Eaton 9390 40–80 kVA Integrated Distribution Cabinet (IDC) is designed for use with the Eaton 9390 family of three-phase uninterruptible power systems (UPSs). The IDC provides the following custom configurable features, enabling adaptation and expansion without costly electrical re-work: Power distribution options distribute power to servers or racks via distribution panelboards, or distribute power to larger loads via distribution circuit breakers.

  • Page 8: Idc Features

    A remote emergency power-off (REPO) pushbutton is a required option to provide shunt tripping of CB1 in situations where you must instantaneously control the output to the critical load. An external 120 Vac source is required to operate the shunt trip. Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 9: Output Isolation Transformer

    (104F). Do not operate near water or excessive humidity (95% max). The system is not intended for outdoor use. Ensure all power is disconnected before performing installation or service. Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 10: Conventions Used In This Manual

    The term line-up-and-match refers to cabinets that are physically attached to the UPS, and the wiring between them is internal. The term standalone refers to cabinets that are not physically attached to the UPS, and are wired with external customer-supplied wiring. Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 11: Symbols, Controls And Indicators

    OFF - Indicates that the switch is in the OFF position. PHASE - The word “phase.” For More Information Refer to the Eaton 9390 UPS (40–80 kVA) Installation and Operation Manual for the following additional information: UPS cabinet, optional components, and accessory installation instructions, including site preparation, planning for installation, and wiring and safety information.

  • Page 12: Getting Help

    A technical question this manual does not answer Please call the Help Desk at: United States: 1-800-843-9433 or 1-919-870-3028 Canada: 1-800-461-9166 ext 260 All other countries: Call your local service representative Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 13: Section 1 - Installation

    Section 1 Installation...

  • Page 15: Idc Installation Plan And Unpacking

    Engineer, or the warranty terms as specified on page 8-1 become void. This service is offered as part of the sales contract for the UPS system. Contact your Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.

  • Page 16: Inspecting And Unpacking The Idc

    CAUTION Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service representative immediately. Do not tilt the IDC more than 10 from vertical or the cabinet may tip over.
  • Page 17 Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact your Eaton service representative immediately to determine the extent of the damage and its impact upon further installation.
  • Page 18 IDC Installation Plan and Unpacking This page intentionally left blank. Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 19: Installing The Idc

    Details about control wiring are provided in each procedure. Drawing 164201690-9 and Table J, starting on page 9-33, identify the control wiring terminations. Refer to the Eaton 9390 UPS (40–80 kVA) Installation and Operation Manual for UPS cabinet installation, wiring information, and conduit and terminal locations.

  • Page 20: Figure 3-1. Removing The Front Shipping Bracket

    Remove the four front skid bolts securing the removable skid and remove the skid (see Figure 3-1 on page 3-2). Front View Skid Bolts (4 places) Removable Skid Shipping Bolts Pallet Front Shipping Bracket Shipping Bolts Figure 3-1. Removing the Front Shipping Bracket Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 21: Figure 3-2. Removing The Rear Shipping Bracket

    WARNING Do not stand directly in front of the pallet while unloading the cabinet. If unloading instructions are not closely followed, the cabinet may cause serious injury. Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 22: Idc Installation

    Line-up-and-Match IDC Installation To install the IDC adjacent to the Eaton 9390 UPS cabinet (see Figure 3-3). The recommended location is to the right of the UPS cabinet. This procedure assumes the IDC is located to the right of the UPS cabinet.
  • Page 23 10. Remove the knockouts, as required, on the bottom right side of the UPS cabinet inside panel. Refer to the Eaton 9390 UPS (40–80 kVA) Installation and Operation Manual for the location of the knockout plug. 11. Remove the knockouts on the bottom left side of the IDC inside panel (see Figure 3-4 on page 3-6 ).

  • Page 24: Figure 3-4. Idc Knockout Plug And Hanger Bracket Locations

    (see Figure 3-5 on page 3-7). Secure the bracket with M4 screws from the field kit. 26. Secure the large nut on the IDC hinge. 27 . Proceed to paragraph 3.3.1.1 on page 3-8. Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 25: Figure 3-5. Ups To Idc Joining Brackets

    UPS Cabinet Existing Hinge Large Angle Bracket from M4 Screws Nut from Kit from Kit Front View with Large Angle Bracket Figure 3-5. UPS to IDC Joining Brackets Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...
  • Page 26 Refer to the Eaton 9390 UPS (40–80 kVA) Installation and Operation Manual for UPS cabinet wiring information, and conduit and terminal locations. Verify that the UPS system is turned off and all power sources are removed. Refer to the Eaton 9390 UPS (40–80 kVA) Installation and Operation Manual for shutdown instructions.
  • Page 27 Install the control wiring in separate conduit from the power wiring. Verify that the UPS system is turned off and all power sources are removed. Refer to the Eaton 9390 UPS (40–80 kVA) Installation and Operation Manual for shutdown instructions.

  • Page 28: Standalone Idc Installation

    Figure 3-6. Eaton 9390 UPS with Standalone IDC To install a separately located IDC (see Figure 3-6): Verify that the UPS is properly installed and secured. Refer to the Eaton 9390 UPS (40–80 kVA) Installation and Operation Manual for installation instructions.
  • Page 29 Refer to the Eaton 9390 UPS (40–80 kVA) Installation and Operation Manual for UPS cabinet wiring information, and conduit and terminal locations. Verify that the UPS system is turned off and all power sources are removed. Refer to the Eaton 9390 UPS (40–80 kVA) Installation and Operation Manual for shutdown instructions.

  • Page 30: Initial Startup

    Reinstall the conduit landing plate and install the conduit. To locate appropriate terminals, and for wiring and termination requirements, see Drawing 164201690-9, starting on page 9-33, and refer to the Eaton 9390 UPS (40–80 kVA) Installation and Operation Manual for UPS cabinet terminal locations.
  • Page 31 Normally-closed REPO contact (Pins 1 and 2 on TB1) jumpered if not used. The debris shield covering the IDC ventilation grill is removed. Startup and operational checks performed by an authorized Eaton Customer Service Engineer. Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality 3-13...
  • Page 32 Installing the IDC Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 3-14 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 33: Section 2 - Operation

    Section 2 Operation...

  • Page 35: Understanding Idc Operation

    The critical load is not protected while the UPS is in Maintenance Bypass mode. Figure 4-2 on page 4-3 shows the path of electrical power through the IDC when operating in Maintenance Bypass mode. Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 36: Figure 4-1. Path Of Current Through The Idc In Ups Mode

    INTEGRATED DISTRIBUTION CABINET MAIN POWER FLOW IN UPS MODE MAIN POWER FLOW IN MAINTENANCE BYPASS MODE Figure 4-1. Path of Current Through the IDC in UPS Mode Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 37: Figure 4-2. Path Of Current Through The Idc In Maintenance Bypass Mode

    INTEGRATED DISTRIBUTION CABINET MAIN POWER FLOW IN UPS MODE MAIN POWER FLOW IN MAINTENANCE BYPASS MODE Figure 4-2. Path of Current Through the IDC in Maintenance Bypass Mode Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...
  • Page 38 Understanding IDC Operation This page intentionally left blank. Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 39: Idc Controls And Operation

    UPS system. IDC Controls Figure 5-1 through Figure 5-6 identify and show the location of the controls on the Eaton 9390 40–80 kVA IDC. Note: Read the operation sections of this manual and of the Eaton 9390 UPS (40–80 kVA) Installation and Operation Manual and have thorough knowledge of UPS operation before attempting to operate any of the IDC controls.

  • Page 40: Figure 5-1. Eaton 9390 40-80 Kva Idc Controls - With Distribution Panel Option (208V)

    Distribution Panel PB1 (use bolt-on BAB or (use bolt-on BAB or QBHW breakers) QBHW breakers) Figure 5-1. Eaton 9390 40–80 kVA IDC Controls – with Distribution Panel Option (208V) Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 41: Figure 5-2. Eaton 9390 40-80 Kva Idc Controls - With Distribution Breaker Option (208V)

    Optional Distribution Breaker CB22 Breaker CB12 Optional Distribution Optional Distribution Breaker CB23 Breaker CB13 Figure 5-2. Eaton 9390 40–80 kVA IDC Controls – with Distribution Breaker Option (208V) Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 42: Figure 5-3. Eaton 9390 40-80 Kva Idc Controls - With No Distribution (208V)

    Breaker (BIB) CB3 Breaker (MBP) CB1 Maintenance Isolation Rectifier Input Breaker (MIS) CB2 Breaker (RIB) CB4 Figure 5-3. Eaton 9390 40–80 kVA IDC Controls – with No Distribution (208V) Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 43: Figure 5-4. Eaton 9390 40-80 Kva Idc Controls - With Distribution Panel Option (480V)

    Distribution Panel PB1 (use bolt-on BAB or (use bolt-on BAB or QBHW breakers) QBHW breakers) Figure 5-4. Eaton 9390 40–80 kVA IDC Controls – with Distribution Panel Option (480V) Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 44: Figure 5-5. Eaton 9390 40-80 Kva Idc Controls - With Distribution Breaker Option (480V)

    Optional Distribution Breaker CB22 Breaker CB12 Optional Distribution Optional Distribution Breaker CB23 Breaker CB13 Figure 5-5. Eaton 9390 40–80 kVA IDC Controls – with Distribution Breaker Option (480V) Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 45: Figure 5-6. Eaton 9390 40-80 Kva Idc Controls - With No Distribution (480V)

    IDC Controls and Operation Maintenance Isolation Maintenance Bypass Breaker (MIS) CB2 Breaker (MBP) CB1 Figure 5-6. Eaton 9390 40–80 kVA IDC Controls – with No Distribution (480V) Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 46: Idc Operation

    OPEN Distribution Panel Circuit Breakers (if installed) OPEN Start the UPS in Normal mode according to the instructions in the Eaton 9390 UPS (40–80 kVA) Installation and Operation Manual. Close the IDC MBP breaker (CB1). Close the IDC distribution panel circuit input breakers (if installed) or the distribution circuit breakers (if installed).

  • Page 47: Transferring The Ups From Maintenance Bypass

    Close the BIB and RIB (if installed). Verify that the UPS is operating and is in Bypass mode. Refer to the Eaton 9390 UPS (40–80 kVA) Installation and Operation Manual. Close the MIS breaker.

  • Page 48: Figure 5-7. Eaton 9390 Idc Controls - Interlock Operation (208V)

    (down) INTERLOCK KNOB INTERLOCK PLATE (up) (up) (down) NORMAL OPERATION POSITION (plate in far RIGHT position) Figure 5-7. Eaton 9390 IDC Controls – Interlock Operation (208V) 5-10 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 49: Figure 5-8. Eaton 9390 Idc Controls - Interlock Operation (480V)

    (plate in FULL DOWN position) INTERLOCK STANDOFF INTERLOCK PLATE TOP DEADFRONT KNOB MAINTENANCE BYPASS POSITION (plate in FULL UP position) Figure 5-8. Eaton 9390 IDC Controls – Interlock Operation (480V) Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality 5-11...
  • Page 50 IDC Controls and Operation This page intentionally left blank. 5-12 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 51: Maintaining The Idc

    Annual Maintenance Annual preventive maintenance, if required, should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact your Eaton service representative for more information about service offerings. Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 52: Short Circuits

    Maintenance Training A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Help Desk (see page 1-6).

  • Page 53: Product Specifications

    Maximum 1500m (5000 ft) at 40C (104F) without derating Storage Temperature -25 to 60C (-13 to 140F) Relative Humidity (operating and 5% to 95% maximum noncondensing storage) Acoustical Noise EMI Suppression Electrostatic Discharge (ESD) Immunity Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...
  • Page 54 Product Specifications This page intentionally left blank. Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev 3 www.eaton.com/powerquality...

  • Page 55: Warranty

    ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
  • Page 56 OTHER LIMITATIONS: Eaton's obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to it (including interest charges, if any). During such time as Eaton has not received payment of any amount due to it for the Product, in accordance with the contract terms under which the Product is sold, Eaton shall have no obligation under this Warranty.

  • Page 57: Installation Reference

    The information in this appendix will help during the planning and installation of the Integrated Distribution Cabinet (IDC). This appendix contains the following drawings: 164201690-1 on page 9-2 - Typical Eaton 9390 UPS System with Integrated Distribution Cabinet 164201690-2 on page 9-3 - Physical Features and Requirements...
  • Page 58 BATTERY CABINET UPS CABINET DESCRIPTION: TYPICAL EATON 9390 UPS SYSTEM WITH INTEGRATED DISTRIBUTION CABINET 164201690---1 1 of 1 REVISION: DATE: 050107 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 59 None Required 152 mm (6 ”) for door swing From Left Side of Cabinet DESCRIPTION: PHYSICAL FEATURES AND REQUIREMENTS 164201690---2 1 of 2 REVISION: DATE: 050107 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 60 Eaton 40–80 kVA IDC without Transformer 208/208 Eaton 40–80 kVA IDC with Trans- 7.4 (1.8) former 480/208 DESCRIPTION: PHYSICAL FEATURES AND REQUIREMENTS 164201690---2 2 of 2 REVISION: DATE: 050107 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 61 DESCRIPTION: IDC ONELINE DRAWINGS 2. You MUST remove jumper for dual-feed. 3. Refer to UPS manual for neutral 164201690---3 1 of 6 connections. REVISION: DATE: 082707 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 62 DESCRIPTION: IDC ONELINE DRAWINGS 2. You MUST remove jumper for dual-feed. 164201690---3 2 of 6 3. Refer to UPS manual for neutral connections. REVISION: DATE: 082707 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 63 FOR EACH PANEL, OR A SINGLE OUTPUT TERMINAL BLOCK. 208V INPUT — 208/120V OUTPUT WITH BIB AND RIB DESCRIPTION: IDC ONELINE DRAWINGS 164201690---3 3 of 6 REVISION: DATE: 082707 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 64 UPS and the IDC. 2. You MUST remove jumper for dual-feed. 164201690---3 4 of 6 3. Refer to UPS manual for neutral REVISION: DATE: connections. 081507 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 65 FOR EACH PANEL, OR A SINGLE OUTPUT TERMINAL BLOCK. 480V INPUT — 208/120V OUTPUT WITH BIB DESCRIPTION: IDC ONELINE DRAWINGS 164201690---3 5 of 6 REVISION: DATE: 082707 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 66 FOR EACH PANEL, OR A SINGLE OUTPUT TERMINAL BLOCK. 480V INPUT — 208/120V OUTPUT WITH BIB AND RIB DESCRIPTION: IDC ONELINE DRAWINGS 164201690---3 6 of 6 REVISION: DATE: 082707 9-10 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 67 (OPTIONAL) NOTE: Branch circuit breakers for PB1 and PB2 provided by customer. DESCRIPTION: IDC DISTRIBUTION PANEL SCHEMATIC 164201690---4 1 of 1 REVISION: DATE: 050107 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-11...
  • Page 68 A, B, C, D, E NOTE: Callout letters map to drawing 164201690 ---3. DESCRIPTION: POWER WIRING INSTALLATION NOTES 164201690---5 1 of 7 REVISION: DATE: 082707 9-12 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 69 A, B, C, D, E NOTE: Callout letters map to drawing 164201690 ---3. DESCRIPTION: POWER WIRING INSTALLATION NOTES 164201690---5 2 of 7 REVISION: DATE: 082707 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-13...
  • Page 70 Neutral and ground must be run in the same conduit as the phase conductors. DESCRIPTION: POWER WIRING INSTALLATION NOTES 164201690---5 3 of 7 REVISION: DATE: 082707 9-14 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 71 Ground Ground 42 – #4---#14 2.8 (25) Slotted E28, E29 #10---#14: 2.3 (20) DESCRIPTION: POWER WIRING INSTALLATION NOTES 164201690---5 4 of 7 REVISION: DATE: 082707 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-15...
  • Page 72 Ground Ground 42 – #4---#14 2.8 (25) Slotted E28, E29 #10---#14: 2.3 (20) DESCRIPTION: POWER WIRING INSTALLATION NOTES 164201690---5 5 of 7 REVISION: DATE: 050107 9-16 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 73 (A, B, C, N, Gnd) Output Terminal Block All Models Output (A, B, C, N, Gnd) DESCRIPTION: POWER WIRING INSTALLATION NOTES 164201690---5 6 of 7 REVISION: DATE: 050107 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-17...
  • Page 74 80 kVA load, regardless of the rating of the UPS. DESCRIPTION: POWER WIRING INSTALLATION NOTES 164201690---5 7 of 7 REVISION: DATE: 050107 9-18 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 75 CONNECTIONS. (REMOVE PANEL TO REMOVE KNOCKOUTS.) DRILL OR PUNCH CONDUIT HOLES.) DESCRIPTION: BOTTOM VIEW CONDUIT AND WIRE ENTRY LOCATIONS 164201690---6 1 of 2 REVISION: DATE: 050107 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-19...
  • Page 76 REMOVE KNOCKOUTS, AS REQUIRED, TO ROUTE WIRES BETWEEN CABINETS. INSTALL NYLON GROMMETS AFTER REMOVAL OF KNOCKOUTS. DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS 164201690---6 2 of 2 REVISION: DATE: 050107 9-20 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 77 IDC POWER TERMINAL LOCATIONS (208V) NOTE : Metal shields covering wiring terminals 164201690---7 1 of 6 must be removed or opened to gain access to terminals. REVISION: DATE: 082707 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-21...
  • Page 78 IDC POWER TERMINAL LOCATIONS (208V) NOTE : Metal shields covering wiring terminals must be removed or opened to gain 164201690---7 2 of 6 access to terminals. REVISION: DATE: 050107 9-22 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 79 IDC POWER TERMINAL LOCATIONS (208V) NOTE : Metal shields covering wiring terminals must be removed or opened to gain 164201690---7 3 of 6 access to terminals. REVISION: DATE: 082707 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-23...
  • Page 80 PHASE C (E53) AC INPUT TO PHASE B (E52) MAINTENANCE BYPASS PHASE A (E51) DESCRIPTION: IDC POWER TERMINAL LOCATIONS (208V) 164201690---7 4 of 6 REVISION: DATE: 050107 9-24 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 81 PHASE B PHASE C (CB4–2) (CB4–4) (CB4–6) AC OUTPUT TO UPS RECTIFIER DESCRIPTION: IDC POWER TERMINAL LOCATIONS (208V) 164201690---7 5 of 6 REVISION: DATE: 050107 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-25...
  • Page 82 AC OUTPUT TO PHASE B (CB2X–4) CRITICAL LOAD PHASE C (CB2X–6) 208V OUTPUT DESCRIPTION: IDC POWER TERMINAL LOCATIONS (208V) 164201690---7 6 of 6 REVISION: DATE: 050107 9-26 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 83 IDC POWER TERMINAL LOCATIONS (480V) NOTE : Metal shields covering wiring terminals 164201690---8 1 of 6 must be removed or opened to gain access to terminals. REVISION: DATE: 082707 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-27...
  • Page 84 IDC POWER TERMINAL LOCATIONS (480V) NOTE : Metal shields covering wiring terminals must be removed or opened to gain 164201690---7 2 of 6 access to terminals. REVISION: DATE: 082707 9-28 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 85 IDC POWER TERMINAL LOCATIONS (480V) NOTE : Metal shields covering wiring terminals must be removed or opened to gain 164201690---7 3 of 6 access to terminals. REVISION: DATE: 082707 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-29...
  • Page 86 PHASE C (E53) AC INPUT TO PHASE B (E52) MAINTENANCE BYPASS PHASE A (E51) DESCRIPTION: IDC POWER TERMINAL LOCATIONS (480V) 164201690---7 4 of 6 REVISION: DATE: 050107 9-30 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 87 PHASE C (CB4–6) AC OUTPUT TO PHASE B (CB4–4) UPS RECTIFIER PHASE A (CB4–2) DESCRIPTION: IDC POWER TERMINAL LOCATIONS (480V) 164201690---7 5 of 6 REVISION: DATE: 050107 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-31...
  • Page 88 PHASE A (CB2X–2) AC OUTPUT TO PHASE B (CB2X–4) CRITICAL LOAD PHASE C (CB2X–6) DESCRIPTION: IDC POWER TERMINAL LOCATIONS (480V) 164201690---7 6 of 6 REVISION: DATE: 050107 9-32 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 89 MIS (CB3) Aux Contact Return Not Used MIS (CB3) Aux Contact NC INTERFACE AND CONTROL WIRING DESCRIPTION: INSTALLATION NOTES AND TERMINAL LOCATIONS 164201690---9 1 of 5 REVISION: DATE: 050107 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-33...
  • Page 90 NOTE : Metal shields covering wiring terminals INSTALLATION NOTES AND TERMINAL LOCATIONS must be removed or opened to gain access to terminals. 164201690---9 2 of 5 REVISION: DATE: 082707 9-34 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 91 NOTE : Metal shields covering wiring terminals INSTALLATION NOTES AND TERMINAL LOCATIONS must be removed or opened to gain access to terminals. 164201690---9 3 of 5 REVISION: DATE: 082707 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-35...
  • Page 92 Building Alarm 2, on the UPS control panel. Use twisted-pair wires for each alarm input and common. INTERFACE AND CONTROL WIRING DESCRIPTION: INSTALLATION NOTES AND TERMINAL LOCATIONS 164201690---9 4 of 5 REVISION: DATE: 050107 9-36 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 93 (MUST BE A DEDICATED CIRCUIT LATCHING -TYPE SWITCH) CUSTOMER-SUPPLIED WIRING INTERFACE AND CONTROL WIRING DESCRIPTION: INSTALLATION NOTES AND TERMINAL LOCATIONS 164201690---9 5 of 5 REVISION: DATE: 050107 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-37...
  • Page 94 DESCRIPTION: IDC DIMENSIONS 164201690---10 1 of 4 REVISION: DATE: Dimensions are in millimeters (inches) 050107 9-38 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 95 TOP VIEW BOTTOM VIEW DESCRIPTION: IDC DIMENSIONS 164201690---10 2 of 4 REVISION: DATE: Dimensions are in millimeters (inches) 050107 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-39...
  • Page 96 DESCRIPTION: IDC DIMENSIONS 164201690---10 3 of 4 REVISION: DATE: Dimensions are in millimeters (inches) 050107 9-40 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality...
  • Page 97 DESCRIPTION: IDC DIMENSIONS 164201690---10 4 of 4 REVISION: DATE: Dimensions are in millimeters (inches) 050107 Eaton 9390 IDC (40–80 kVA) Installation and Operation Manual 164201690 Rev Rev 3 www.eaton.com/powerquality 9-41...
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