Chrysler Stratus RHD 1999 Electronic Service Manual page 133

5 - 28 BRAKES
REMOVAL AND INSTALLATION (Continued)
Fig. 62 Input Rod Retaining Pin
Fig. 63 Power Brake Vacuum Booster Mounting
(12) Slide power brake vacuum booster forward
until mounting studs clear dash panel and then tilt
up and rotate toward center of vehicle to remove
(Fig. 64).
Fig. 64 Power Brake Vacuum Booster
CAUTION: Do not attempt to disassemble the
power brake vacuum booster it is to be serviced
ONLY as a complete assembly.
INSTALLATION
(1) Position power brake booster onto dash panel.
(2) Install and torque the 4 power brake vacuum
booster mounting nuts (Fig. 63) to 29 N·m (250 in.
lbs.) torque.
(3) Using lubriplate, or an equivalent, coat the sur-
faces of the brake pedal pin that contact the power
brake vacuum booster input rod.
(4) Connect power brake vacuum booster input rod
to brake pedal pin and install a NEW retaining clip.
Use only a new retainer clip DO NOT USE the
old clip.
(5) Position master cylinder on studs of power
brake unit, aligning push rod on power brake vac-
uum booster with master cylinder push rod.
(6) Install the 2 master cylinder to power brake
unit mounting nuts (Fig. 60). Tighten the 2 mounting
nuts to a torque of 28 N·m (250 in. lbs.).
(7) Install the vehicle's wiring harness connector
on the master cylinder brake fluid level sensor (Fig.
59).
(8) Install the purge control solenoid (Fig. 56) on
the left front frame rail. Tighten the purge control
solenoid mounting bolt.
(9) Install the EGR transducer assembly on the
EGR valve (Fig. 58). Install the vehicle wiring har-
ness connector (Fig. 58) on the EGR transducer,
ensuring the retaining clip is fully engaged with
transducer.
(10) Connect all previously removed vacuum hoses
onto the power brake vacuum booster check valve
(Fig. 57).
(11) If equipped, install speed control servo on the
mounting studs in the left strut tower (Fig. 55).
Install the 2 speed control servo bracket mounting
nuts (Fig. 55). Tighten the 2 mounting nuts to a
torque of 6 N·m (55 in. lbs.).
(12) Check brake light switch for correct adjust-
ment. If required, adjust stop lamp switch as neces-
sary. See required
Adjustments Section in this group of the service
manual.
(13) Road test vehicle to ensure proper operation
of the vehicles brake system.
POWER BRAKE BOOSTER (2.5L ENGINE)
REMOVAL
(1) Remove the remote ground cable from the
ground stud located on the left shock tower (Fig. 65).
procedure in the
JA
Service