Chrysler Stratus RHD 1999 Electronic Service Manual page 782

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REMOVAL AND INSTALLATION (Continued)
Fig. 25 Intake Manifold O-Rings—2.0L Engine
to intake manifold. Tighten screws to 23 N·m (200 in.
lbs.).
(3) Connect PCV and brake booster hoses.
(4) Inspect quick connect fittings for damage,
replace if necessary. Refer to Group 14, Fuel System
for procedure. Lubricate tube with clean engine oil.
Connect fuel supply hose to fuel rail assembly. Check
connection by pulling on connector to insure it locked
into position.
(5) Install throttle body. Tighten fasteners to 22
N·m (200 in. lbs.). Install transaxle to throttle body
support bracket and tighten to 12 N·m (105 in. lbs.)
at the throttle body first. Next tighten the bracket at
the transaxle.
(6) Connect manifold absolute pressure (MAP) and
intake air temperature sensor wiring connectors.
(7) Connect knock sensor electrical and starter
relay connectors. Connect wiring harness to intake
manifold tab.
(8) Connect Idle Air Control (IAC) motor and
Throttle Position Sensor (TPS) wiring connectors.
(9) Connect vacuum hoses to throttle body.
(10) Install accelerator and speed control cables to
their bracket and connect them to the throttle lever.
Refer to Group 14, Fuel System Throttle Body Instal-
lation procedure.
(11) With new EGR gaskets in position, loosely
assemble the EGR tube onto valve and intake mani-
fold finger tight. Tighten tube fasteners at the EGR
valve first to 11 N·m (95 in. lbs.). Then, tighten the
intake manifold side fasteners to 11 N·m (95 in. lbs.).
(12) Connect negative cable to auxiliary jumper
terminal.
(13) With the DRB scan tool use ASD Fuel System
Test to pressurize system to check for leaks.
CAUTION: When using the ASD Fuel System Test,
the Auto Shutdown (ASD) relay will remain ener-
gized for 7 minutes or until the ignition switch is
turned to the OFF position, or Stop All Test is
selected.
EXHAUST MANIFOLD
REMOVAL
(1) Remove exhaust pipe from manifold. It may be
necessary to remove the entire exhaust system. Refer
to Group 11 Exhaust System for procedure.
(2) Remove exhaust manifold heat shield (Fig. 26).
(3) Remove 8 exhaust manifold retaining fasteners
and remove exhaust manifold (Fig. 27).
Fig. 26 Exhaust Manifold Heat Shield
Fig. 27 Exhaust Manifold
INSTALLATION
(1) Install new manifold gasket. DO NOT APPLY
SEALER.
(2) Position exhaust manifold in place. Tighten fas-
teners, starting at center and progressing outward in
both directions to 23 N·m (200 in. lbs.). Repeat this
procedure until all fasteners are at specified torque.
(3) Install exhaust manifold heat shield.
(4) Attach exhaust pipe and tighten fasteners to 28
N·m (250 in. lbs.).
2.0L SOHC ENGINE 9 - 27