Chrysler Stratus RHD 1999 Electronic Service Manual page 833

9 - 78 2.4L ENGINE
REMOVAL AND INSTALLATION (Continued)
To release fuel pressure, refer to Group 14, Fuel
System for procedure.
REMOVAL
(1) Perform fuel system pressure release procedure
before attempting any repairs.
(2) Disconnect negative
jumper terminal (Fig. 22).
(3) Remove Air Inlet Resonator. Refer to Group 14,
Fuel System for procedure.
(4) Disconnect the fuel supply line quick connect at
the fuel rail assembly. Refer to Group 14, Fuel Sys-
tem for procedure.
WARNING: WRAP SHOP TOWELS AROUND HOSE
TO CATCH ANY GASOLINE SPILLAGE.
Fig. 22 Auxiliary Jumper Terminal
(5) Remove fuel rail assembly attaching screws
and remove fuel rail assembly from engine. Cover
injector holes with a suitable covering.
CAUTION: Do not set fuel injectors on their tips, as
damage may occur to the injectors
(6) Remove throttle and speed control cables from
throttle lever and bracket. Refer to Group 14, Fuel
System for procedures.
(7) Disconnect idle air control (IAC) motor and
throttle position sensor (TPS) wiring connectors (Fig.
23).
(8) Disconnect intake air temperature sensor, leak
detection pump and PCV hoses (Fig. 24).
(9) Disconnect intake air temperature electrical
connector. Disconnect leak detection pump and PCV
hoses (Fig. 25).
(10) Remove transaxle to throttle body support
bracket fasteners at the throttle body and loosen the
fastener at the transaxle end.
cable from auxiliary
Fig. 23 Idle Air Control (IAC) Motor and Throttle
Position Sensor (TPS) Wiring Connectors.
Fig. 24 Intake Air Temperature Sensor Connector,
Leak Detection Pump Hose, and PCV Hose
(11) Remove EGR tube bolts at the valve and at
the intake manifold (Fig. 26). Remove tube from
engine and discard gaskets.
(12) Remove intake manifold fasteners (Fig. 27).
Remove intake manifold.
INSTALLATION
(1) Install new intake
Tighten fasteners to 12 N·m (105 in. lbs.) in sequence
shown in (Fig. 27).
(2) Remove covering from fuel injector holes and
insure the holes are clean. Install fuel rail assembly
to intake manifold. Tighten screws to 23 N·m (200 in.
lbs.).
(3) Inspect quick connect fittings for damage,
replace if necessary. Refer to Group 14, Fuel System
for procedure. Lubricate tube with clean engine oil.
JA
manifold and gasket.