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Eaton 93pm Installation Manual

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Eaton® 93PM Integrated Battery Cabinet-Small
IBC-S
Installation Manual
p/n: 164000305
Revision 06

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  • Page 1 Eaton® 93PM Integrated Battery Cabinet-Small IBC-S Installation Manual p/n: 164000305 Revision 06...
  • Page 2 National Fire Protection Association, Inc. ERIFLEX and FLEXIBAR are registered trademark of Erico International Corporation. All other trademarks are property of their respective companies. ©Copyright 2013–2018 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.

  • Page 3: Table Of Contents

    6 6 M M a a i i n n t t e e n n a a n n c c e e ..........................................................5 5 3 3 6.1 Important Safety Instructions ........................53 Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 4 8 8 W W a a r r r r a a n n t t y y ............................................................5 5 7 7 8.1 Limited Factory Warranty for Three-Phase Eaton 93PM UPS and 93PM UPS Accessory Products......57...
  • Page 5 Figure 1. Eaton 93PM Integrated Battery Cabinet-Small ..................1 Figure 2. Eaton 93PM 50 kW or 100 kW UPS and Two 93PM Integrated Battery Cabinets ......... 2 Figure 3. Integrated Battery Cabinet-Small Dimensions (Front and Right Side Views) ..........13 Figure 4.
  • Page 6 List of Figures Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 7 IBC-S Cabinet Weights ........................12 Table 2. IBC-S Cabinet Clearances........................ 13 Table 3. Line-Up-and-Match External Power Wiring Recommendations for the Eaton 93PM IBC-S ......18 Table 4. Standalone External Power Wiring Recommendations for the Eaton 93PM IBC-S........18 Table 5.
  • Page 8 List of Tables viii Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 9: Figure 1. Eaton 93Pm Integrated Battery Cabinet-Small

    The Eaton® Integrated Battery Cabinet-Small (IBC-S) provides extended emergency short-time backup power for 93PM UPS systems to enhance the usability and reliability of the systems. The IBC-S safeguards operation during brownouts, blackouts, and other power interruptions providing cost-effective extended battery run time.

  • Page 10: Figure 2. Eaton 93Pm 50 Kw Or 100 Kw Ups And Two 93Pm Integrated Battery Cabinets

    UPS cabinet as viewed from the front of the cabinet. See Figure 2 for line-up-and-match configuration view. Figure 2. Eaton 93PM 50 kW or 100 kW UPS and Two 93PM Integrated Battery Cabinets Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 11: Optional Thermal Sensor

    Available NPX-80RFR batteries – Up to four IBCs can be paralleled with a 93PM 50 kW or 100 kW UPS to extend the run time 1 1 . . 4 4 U U s s i i n n g g T T h h i i s s M M a a n n u u a a l l This manual describes how to install the IBC and is divided into chapters.

  • Page 12: For More Information

    Phillips and Pozidriv are registered trademarks of Phillips Screw Company. ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be –...
  • Page 13 E E q q u u i i p p m m e e n n t t R R e e g g i i s s t t r r a a t t i i o o n n Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory. Model Number: Serial Number: Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 14 Introduction Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 15 ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS system or battery wiring or connectors. Attempting to alter wiring can cause injury. • Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 16 Batteries may only be replaced with the same number and type by authorized service personnel. No user serviceable parts. • The UPS system has been evaluated for use with a maximum of four 93PM EBCs. Use of any other configuration may result in fire, death, and voiding of the warranty. •...
  • Page 17 Ne pas fumer près des accumulateurs. Ne pas produire de flamme ou d’étincelle dans la zone de l’accumulateur. Dissiper l'électricité statique de votre corps en touchant une surface reliée à la terre avant de toucher les accumulateurs. Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 18 Safety Warnings Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 19 Service Engineer, or the warranty terms specified in Chapter 8 Warranty become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (a minimum two-week notice is required) to reserve a preferred startup date.
  • Page 20 25°C (77°F). Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty. Refer to Eaton's Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information.

  • Page 21: Figure 3. Integrated Battery Cabinet-Small Dimensions (Front And Right Side Views)

    From Right Side of Cabinet None Required None Required From Left Side of Cabinet Figure 3. Integrated Battery Cabinet-Small Dimensions (Front and Right Side Views) Dimensions are in millimeters [inches] Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 22: Figure 4. Integrated Battery Cabinet-Small Dimensions (Top And Bottom Views)

    Installation Plan and Unpacking Figure 4. Integrated Battery Cabinet-Small Dimensions (Top and Bottom Views) [5.9] [16.4] [9.4] [0.8] [4.4] [24.1] TOP VIEW BOTTOM VIEW [4.0] (FRONT) (FRONT) Dimensions are in millimeters [inches] Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 23: Figure 5. Integrated Battery Cabinet-Small Floor Mount Bracket Dimensions

    Installation Plan and Unpacking Figure 5. Integrated Battery Cabinet-Small Floor Mount Bracket Dimensions REAR VIEW TOP VIEW Dimensions are in millimeters [inches] Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 24: Figure 6. Integrated Battery Cabinet-Small Center Of Gravity

    262 (10.3) 717 (1580) 93PM IBC-S with 3 Battery Strings 814 (32.0) 579 (22.8) 262 (10.3) 947 (2147) 93PM IBC-S with no Batteries 970 (38.0) 579 (22.8) 262 (10.3) 269 (592) Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 25 Internal battery strings are to be connected by an authorized Eaton Customer Service Engineer. • Refer to the appropriate Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information for UPS cabinet conduit and terminal specifications and locations.
  • Page 26 Installation Plan and Unpacking Table 3. Line-Up-and-Match External Power Wiring Recommendations for the Eaton 93PM IBC-S Battery Cabinet to UPS Recommended Conductor Size Number of Number per Pole (AWG or kcmil) Model UPS Model Cabinets Terminal Battery (+) Factory Supplied 2/0 50 kW Battery (–)
  • Page 27 Use Class 2 wiring methods (as defined by the NEC) for interface wiring up to 30V. The wire should be rated for 24V, 1A minimum. • Because of the battery shunt trip wiring route in the 93PM UPS cabinet, the wiring from the IBC to the UPS must use wire rated for 600V and Class 1 wiring methods. •...
  • Page 28 Carefully inspect the outer packaging for evidence of damage during transit. CAUTION Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight...

  • Page 29: Figure 7. Eaton 93Pm Ibc-S As Shipped On Pallet

    B B a a t t t t e e r r y y B B r r e e a a k k e e r r L L o o c c a a t t i i o o n n Figure 8 shows the location of the battery breakers in the 93PM Integrated Battery Cabinet-Small. Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 30: Figure 8. Eaton 93Pm Integrated Battery Cabinet-Small Battery Breaker Locations

    Installation Plan and Unpacking Figure 8. Eaton 93PM Integrated Battery Cabinet-Small Battery Breaker Locations Battery Breaker NOTE Front view with door removed. Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 31 Do not use the jacking bolts on a soft surface floor. Use only on a hard surface, such as concrete. If necessary remove pallet on a hard surface and roll cabinet to final installation position. Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 32 (maximum) until the casters contact the floor and the cabinet is no longer supported by the jacking bolts. After the IBC is resting on the floor, remove the jacking bolts and floor protectors. Recycle them in a responsible manner. Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 33: Figure 9. Removing The Pallet Skids And Supports – Eaton 93Pm Integrated Battery Cabinet-Small

    Installation Figure 9. Removing the Pallet Skids and Supports – Eaton 93PM Integrated Battery Cabinet-Small Rear Cabinet Support Right Side Cabinet Support Cabinet Support Bolts (2 Places at each corner) Cabinet Mounting Bolts (4 place front) (4 places rear) Front Cabinet...
  • Page 34 Step 25; otherwise, proceed to Step 27. Install additional IBCs on the right or left side of the first IBC. 27. Proceed to paragraph 4.3 Installing IBC Power Wiring. Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 35: Figure 10. Line-Up-And-Match Wiring Access Locations

    Figure 10. Line-Up-and-Match Wiring Access Locations Inter-cabinet wiring access to route interface wiring between cabinets. Inter-cabinet wiring access knockouts. Remove knockouts as required to route power wiring between cabinets. Left Side View Right Side View Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 36: Figure 11. Rear Ventilation

    Installation Figure 11. Rear Ventilation Ventilation Cover Grill Plate Top View Back View Front Figure 12. Top Ventilation Cover Ventilation Plate Grill Top View Back View Front Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 37: Ibc Power Wiring Preparation

    Use this procedure to wire line-up-and-match 93PM Integrated Battery Cabinets to the 93PM UPS cabinet. To install wiring to connections: Verify the UPS system is turned off and all power sources are removed. Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More...

  • Page 38: Figure 13. Wiring Channel Location

    4.4 Installing IBC Interface Wiring; otherwise, proceed to paragraph 4.4.1 Installing Battery Detect Interface Connections. NOTE Internal battery strings are to be connected by an authorized Eaton Customer Service Engineer at system startup. Figure 13. Wiring Channel Location Wire Tie Anchors...

  • Page 39: Figure 14. Dc Power Terminal Locations – Eaton 93Pm Integrated Battery Cabinet-Small

    Installation Figure 14. DC Power Terminal Locations – Eaton 93PM Integrated Battery Cabinet-Small DC Output Terminals + and - Ground Terminals Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 40: Figure 15. Wire Tie Anchors

    Installation Figure 15. Wire Tie Anchors Wire Tie Anchors Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 41: Figure 16. Dc Power Terminal Detail – Eaton 93Pm Integrated Battery Cabinet-Small

    Remove the IBC conduit landing plates to drill or punch conduit holes, or remove knockouts in the conduit plate. Use this procedure to wire standalone 93PM Integrated Battery Cabinets to the 93PM UPS cabinet. To install wiring to connections: Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 42 Installation Verify the UPS system is turned off and all power sources are removed. Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More Information, for UPS operating procedures. Open the front door by lifting the latch from the bottom and turning to the right (counterclockwise) and swing the door open.

  • Page 43: Installing Ibc Interface Wiring

    Figure 17. Connect the positive, negative, and ground DC power wiring from the IBC or disconnect to the UPS cabinet battery and ground terminals. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS cabinet termination requirements.
  • Page 44 3.2.3 IBC Interface Wiring Preparation, Table 7, and Figure 19 for wiring and termination requirements. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS cabinet terminal locations. Proceed to Step Top Entry Wiring.
  • Page 45 4.3.1 Line-Up-and-Match Power Wiring. 13. Close the outside door and secure the latch. 14. Once the battery cabinets are installed and wired, return to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More Information, to complete the UPS wiring.

  • Page 46: Figure 18. Interface Terminal Locations – Eaton 93Pm Integrated Battery Cabinet-Small

    Installation Figure 18. Interface Terminal Locations – Eaton 93PM Integrated Battery Cabinet-Small Interface Terminal Table 7. IBC TB2 Interface Connections Terminal Description Name 48 Vdc Battery Shunt Trip + Contacts used to open battery breaker or disconnect. 48 Vdc Battery Shunt Trip –...

  • Page 47: Figure 19. Shunt Trip, Battery Detect, And Thermal Sensor Wiring

    Figure 19. Shunt Trip, Battery Detect, and Thermal Sensor Wiring Building Alarm TB TB 2 TB 2 TB 2 TB 2 Thermal Sensor Battery Detect Shunt Trip TB IBC1 IBC2 IBC3 IBC4 Shunt Trip Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 48: Figure 20. Interface Terminal Detail – Eaton 93Pm Integrated Battery Cabinet-Small

    Disconnect terminal block plug from terminal block to wire plug. NOTE 2 Because of the battery shunt trip wiring route in the 93PM UPS cabinet, the wiring from the IBC shunt trip terminals to the UPS must use wire rated for 600V and Class 1 wiring methods.
  • Page 49 4.3.1 Line-Up-and-Match Power Wiring. 14. Close the outside door and secure the latch. 15. Once the battery cabinets are installed and wired, return to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More Information, to complete the UPS wiring.
  • Page 50 3.2.3 IBC Interface Wiring Preparation, Table 7, and Figure 19 for wiring and termination requirements. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS cabinet terminal locations. Proceed to Step Top Entry Wiring.
  • Page 51 4.3.1 Line-Up-and-Match Power Wiring. 13. Close the outside door and secure the latch. 14. Once the battery cabinets are installed and wired, return to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More Information, to complete the UPS wiring.
  • Page 52 Make a copy of the Installation Checklist before filling it out, and retain the original. After the installation is complete, an Eaton Customer Service Engineer must verify the operation of the UPS system and commission it to support the critical load. The service representative cannot perform any installation tasks other than verifying software and operating setup parameters.
  • Page 53 Installation Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 54 Installation Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 55: Power Onelines

    P P o o w w e e r r O O n n e e l l i i n n e e s s Figure 21 through Figure 23 show the 93PM UPS and 93PM Integrated Battery Cabinet intercabinet power connection onelines. See paragraph 3.2.2 IBC Power Wiring Preparation...

  • Page 56: Figure 22. 93Pm Integrated Battery Cabinet Standalone Power Online – One Or Two Cabinets

    Onelines and Schematics Figure 22. 93PM Integrated Battery Cabinet Standalone Power Online – One or Two Cabinets Internal Internal Battery Battery Breaker Breaker UPS Cabinet Battery Cabinet 1 Battery Cabinet 2 NOTE External wiring to be supplied by the customer.

  • Page 57: Interface Onelines

    I I n n t t e e r r f f a a c c e e O O n n e e l l i i n n e e s s Figure 24 shows the 93PM UPS and 93PM Integrated Battery Cabinet-Small intercabinet interface connection onelines.

  • Page 58: Figure 25. 93Pm Integrated Battery Cabinet Schematic

    Onelines and Schematics Figure 25. 93PM Integrated Battery Cabinet Schematic Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 59: Figure 26. 93Pm Integrated Battery Cabinet Battery String Detail Schematic

    Onelines and Schematics Figure 26. 93PM Integrated Battery Cabinet Battery String Detail Schematic Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 60 Onelines and Schematics Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...

  • Page 61: Battery Maintenance

    6 6 . . 2 2 . . 3 3 A A N N N N U U A A L L M M a a i i n n t t e e n n a a n n c c e e Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings.
  • Page 62 Phillips and Pozidriv are registered trademarks of Phillips Screw Company. A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

  • Page 63: Model Numbers

    M M o o d d e e l l N N u u m m b b e e r r s s The Integrated Battery Cabinet-Small (IBC-S) is available in one model to meet the needs of the Eaton 93PM UPS product line.
  • Page 64 95%, noncondensing Relative Humidity (operating and storage) Acoustical Noise Not applicable Safety Conformance UL1778 4 edition Agency Markings cULus FCC Part 15 Class A and 62040-2 c3 EMC (Class A) Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 65 For Product installed (and currently located) outside the fifty (50) United States and the District of Columbia, if, in the opinion of Eaton, a Warranted Item is defective, Eaton's sole obligation, at the option of Eaton, will be to refurbish or replace such defective Warranted Item (not including the costs of labor coverage). The defective Warranted Item will be refurbished or replaced onsite at the End-User's location or such other location as determined by Eaton.
  • Page 66 Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton's reasonable control. In no case will Eaton's liability under this Warranty exceed the replacement value of the Warranted Items.
  • Page 67 Warranty Eaton 93PM Integrated Battery Cabinet-Small (IBC-S) Installation Manual 164000305—Rev 06...
  • Page 68 16400030506 164000305 06...

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