Eaton 93PM Installation Manual
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Eaton 93PM Installation Manual

Eaton 93PM Installation Manual

Ibc-sw (432v and 480v)
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Eaton
93PM Integrated Battery Cabinet-Small Welded
IBC-SW (432V and 480V)
Installation Manual

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Summary of Contents for Eaton 93PM

  • Page 1 ® Eaton 93PM Integrated Battery Cabinet-Small Welded IBC-SW (432V and 480V) Installation Manual...
  • Page 3 ® Eaton 93PM Integrated Battery Cabinet-Small Welded IBC-SW (432V and 480V) Installation Manual...
  • Page 4 Eaton is a registered trademark of Eaton or its subsidiaries and affiliates. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies.

  • Page 5: Table Of Contents

    Inspecting and Unpacking the Eaton 93PM IBC-SW........
  • Page 6 WARRANTY ....................Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1...
  • Page 7 Eaton 93PM IBC-SW Dimensions (Top and Bottom Views) ....... . .

  • Page 8: List Of Figures

    List of Figures This page intentionally left blank. 1-IV Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 9: List Of Tables

    External Power Cable Terminations for the Eaton 93PM IBC-SW ....... .
  • Page 10 List of Tables This page intentionally left blank. 1-VI Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 11: Introduction

    The Eaton Integrated Battery Cabinet – Small Welded (IBC–SW) provides extended emergency short-time backup power for 93PM UPS systems to enhance the usability and reliability of the systems. The IBC–SW safeguards operation during brownouts, blackouts, and other power interruptions providing cost-effective extended battery runtime.

  • Page 12: Installation Features

    IBC-SW 2 IBC-SW 1 IBC-SW 1 IBC-SW 2 IBC-SW 1 IBC-SW 2 Figure 1-2. Eaton 93PM UPS and Two 93PM IBC–SWs Left Side, Right Side, or Combination Installation Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 13: Optional Thermal Sensor

    93PM UPS systems - Available Eaton PWHR12200W4FR or CSB HRL12200WFR batteries - Up to four IBC–SWs can be paralleled with a 93PM 50 kW, 100 kW, 150 kW or 200 kW UPS to extend the runtime Note: The Eaton IBC-SW 480 Vdc version is required when using the 480V Four Wire 93PM UPS systems.

  • Page 14: Symbols, Controls, And Indicators

    Eaton 93PM UPS (20–200 kW, 480V – 200 kW Frame) Installation and Operation Manual Eaton 93PM UPS (20–50 kW, 480V Four Wire - 50 kW Frame) Installation and Operation Manual Eaton 93PM UPS (20–100 kW, 480V Four Wire - 100 kW Frame) Installation and Operation Manual Eaton 93PM UPS (20–150 kW, 480V Four Wire - 150 kW Frame) Installation and Operation Manual...

  • Page 15: Getting Help

    1-800-461-9166 ext 260 All other countries: Call your local service representative Please use the following e-mail address for manual comments, suggestions, or to report an error in this manual: E-ESSDocumentation@eaton.com Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...
  • Page 16 Introduction This page intentionally left blank. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 17: Safety Warnings

    DO NOT DISCONNECT the batteries while the UPS is in Battery mode. Batteries may only be replaced with the same number and type by authorized service personnel. No user serviceable parts. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...
  • Page 18 Safety Warnings The UPS system has been evaluated for use with a maximum of four 93PM EBCs. Use of any other configuration may result in fire, death, and voiding of the warranty. Disconnect the charging source prior to connecting or disconnecting battery terminals.

  • Page 19: Installation Plan And Unpacking

    Installation Plan and Unpacking Chapter 3 Installation Plan and Unpacking Use the following basic sequence of steps to install the Eaton 93PM Integrated Battery Cabinet–Small Welded (IBC–SW): Create an installation plan for the IBC–SW. Prepare your site for the IBC–SW.

  • Page 20: Table 3-1. Eaton 93Pm Ibc-Sw Cabinet Weights

    Refer to Eaton's Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information. These documents can be found at www.eaton.com/powerquality or contact your service representative for information on...

  • Page 21: Table 3-2. Eaton 93Pm Ibc-Sw Cabinet Clearances

    203.2 mm (8") minimum clearance From Back of Cabinet with Rear Exhaust Option 203.2 mm (8") minimum clearance From Right Side of Cabinet None Required From Left Side of Cabinet None Required Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 22: Figure 3-1. Eaton 93Pm Integrated Battery Cabinet-Small Welded Dimensions (Front, Right Side, And Rear Views)

    425 [16.7] 245 [9.6] 30 [1.2] 242 [9.5] 330 [13.0] 1067 [42.0] Dimensions are in millimeters [inches] Figure 3-1. Eaton 93PM Integrated Battery Cabinet–Small Welded Dimensions (Front, Right Side, and Rear Views) [1.2] [13.4] [4.0] [5.9] [32.8] Covered by a plate...

  • Page 23: Figure 3-3. Eaton 93Pm Ibc-Sw Center Of Gravity

    899 [35.4] 542 [21.3] 214 [8.4] 274 (605) 93PM IBC–SW with no batteries 902 (35.5) 541 (21.3) 214 [8.4] 276 (607) Figure 3-3. Eaton 93PM IBC–SW Center of Gravity Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 24: Ibc-Sw Power Wiring Preparation

    Each battery cabinet has its own overcurrent protection device. The internal battery string is to be connected by an authorized Eaton Customer Service Engineer. Refer to the appropriate Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 for UPS cabinet conduit and terminal specifications and locations.

  • Page 25: Table 3-4. Standalone External Power Recommended Wire Sizes For The Eaton 93Pm Ibc-Sw

    IBC–SWs) is to be provided by the customer. Table 3-6 lists the maximum rating for continuous-duty rated circuit breakers satisfying the criteria for both. Table 3-6. Recommended DC Circuit Breaker or Disconnect Ratings (Three or Four Eaton 93PM IBC–SWs) Model...

  • Page 26: Ibc-Sw Interface Wiring Preparation

    Use Class 2 wiring methods (as defined by the NEC) for interface wiring up to 30V. The wire should be rated for 24V, 1A minimum. Because of the battery shunt trip wiring route in the 93PM UPS cabinet, the wiring from the IBC–SW to the UPS must use wire rated for 600V and Class 1 wiring methods.
  • Page 27 Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation.

  • Page 28: Figure 3-4. Eaton 93Pm Ibc-Sw As Shipped On Pallet

    Installation Plan and Unpacking Figure 3-4. Eaton 93PM IBC–SW as Shipped on Pallet 3-10 Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 29: Battery Breaker Location

    Installation Plan and Unpacking Battery Breaker Location Figure 3-5 shows the location of the battery breakers in the 93PM Integrated Battery Cabinet–Small Welded with the front cover removed. Battery Breaker Figure 3-5. Eaton 93PM IBC–SW Battery Breaker Locations – Front View with Cover Removed Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1...
  • Page 30 Installation Plan and Unpacking This page intentionally left blank. 3-12 Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 31: Installation

    Lift the cabinets only with a forklift or pallet jack or damage may occur. NOTE For the following procedures, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3-1 for cabinet weight). Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...
  • Page 32 Carefully and evenly lower the cabinet by turning each jacking bolt consecutively two full turns (maximum) until the casters contact the floor and the cabinet is no longer supported by the jacking bolts. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 33: Figure 4-1. Removing The Pallet Skids And Supports - Eaton 93Pm Integrated Battery Cabinet-Small Welded

    (2 places front) (2 places rear) Figure 4-1. Removing the Pallet Skids and Supports – Eaton 93PM Integrated Battery Cabinet–Small Welded 10. Remove the cabinet support bolts fastening the front, rear, and side cabinet supports together and remove the side supports (see Figure 4-1).
  • Page 34 IBC–SWs (see Figure 4-2) and repeat Steps 1 through 25; otherwise, proceed to Step 27. Install additional IBC–SWs on the right or left side of the first IBC–SW. 27 . Proceed to paragraph 4.3. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 35: Figure 4-2. Line-Up-And-Match Wiring Access Locations

    Left Side View Right Side View Inter-cabinet wiring access knockouts. Remove knockouts as required to route power wiring between cabinets. Figure 4-2. Line-Up-and-Match Wiring Access Locations Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 36: Figure 4-3. Rear Ventilation

    Installation Front Ventilation Grill Top View Back View Cover Plate Figure 4-3. Rear Ventilation Ventilation Grill Cover Plate Top View Back View Front Figure 4-4. Top Ventilation Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 37: Installing Ibc-Sw Power Wiring

    NOTE 2 Up to four IBC–SWs can be installed in a line-up-and-match configuration. Use this procedure to wire line-up-and-match 93PM Integrated Battery Cabinets to the 93PM UPS cabinet. To install wiring to connections: Verify the UPS system is turned off and all power sources are removed. Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7, for UPS operating procedures.
  • Page 38 Connect the positive, negative, and ground power wiring from the IBC–SW to the UPS cabinet external battery input and ground terminals. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7, for UPS cabinet termination requirements.

  • Page 39: Figure 4-5. Wiring Channel Location

    Installation Wire Tie Anchors (See Figure 4-7 for detail.) Wiring Channel Figure 4-5. Wiring Channel Location Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 40: Figure 4-6. Dc Power Terminal Locations - Eaton 93Pm Ibc-Sw

    Installation DC Output Terminals + and – (See Figure 4-8 for detail.) Ground Terminals Figure 4-6. DC Power Terminal Locations – Eaton 93PM IBC–SW 4-10 Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 41: Figure 4-7. Wire Tie Anchors

    Installation Wire Tie Anchors Figure 4-7. Wire Tie Anchors Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality 4-11...

  • Page 42: Figure 4-8. Dc Power Terminal Detail - Eaton 93Pm Ibc-Sw

    Output to UPS Positive Terminals (+) Wire Tie Anchors IBC–SW DC (–) Output to UPS Negative Terminals (–) Figure 4-8. DC Power Terminal Detail – Eaton 93PM IBC–SW 4-12 Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 43: Standalone Power Wiring

    IBC–SW to the IBC–SW DC Output terminal block. See Figure 4-6 for terminal locations. See paragraph 3.2.2 and Table 3-3 for wiring requirements. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7, for UPS cabinet terminal locations.
  • Page 44 Figure 4-5). Route the wiring along the wiring channel to the IBC–SW DC Output terminal block. See Figure 4-6 for terminal locations. See paragraph 3.2.2 and Table 3-3 for wiring requirements. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7, for UPS cabinet terminal locations.

  • Page 45: Installing Ibc-Sw Interface Wiring

    UPS cabinet and IBC–SW to the IBC–SW battery interface terminal block TB2. See Figure 4-10 for terminal locations. See paragraph 3.2.3, Table 4-1, and Figure 4-11 for wiring and termination requirements. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7, for UPS cabinet terminal locations.
  • Page 46 Secure the top of the cover with the two retained mounting bolts and tighten the bottom bolts. 14. Once the battery cabinets are installed and wired, return to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7, to complete the UPS wiring.

  • Page 47: Figure 4-10. Interface Terminal Locations - Eaton 93Pm Ibc-Sw

    Contacts used to indicate whether UPS battery breaker is open or closed. Battery Detect Not Used 48 Vdc Battery Shunt Trip – Contacts used to open battery breaker or disconnect. 48 Vdc Battery Shunt Trip + Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality 4-17...

  • Page 48: Table 4-2. Eaton 93Pm Ibc-Sw Tb2 Interface Wiring Terminal Block Terminations

    Installation Table 4-2. Eaton 93PM IBC–SW TB2 Interface Wiring Terminal Block Terminations Size of Pressure Tightening Torque Terminal Function Termination Nm (lb in) Type Screw Comments Shunt Trip #26–#16 0.4 (3.5) - 0.8 (7.1) Slotted Use #18 AWG twisted-pair wires for each input and return or common.

  • Page 49: Figure 4-11. Shunt Trip, Battery Detect, And Thermal Sensor Wiring

    Building Alarm terminal. NOTE 4 Because of the battery shunt trip wiring route in the 93PM UPS cabinet, the wiring from the IBC–SW battery shunt trip terminals to the UPS must use wire rated for 600V and Class 1 wiring methods.

  • Page 50: Figure 4-12. Interface Terminal Detail - Eaton 93Pm Ibc-Sw

    TB2 connector pin 1 is located at the bottom of the terminal block. NOTE 2 Because of the battery shunt trip wiring route in the 93PM UPS cabinet, the wiring from the IBC–SW battery shunt trip terminals to the UPS must use wire rated for 600V and Class 1 wiring methods.

  • Page 51: Installing Battery Shunt Trip Interface Connections

    IBC–SW to the IBC–SW battery interface terminal block TB2. See Figure 4-10 for terminal locations. See paragraph 3.2.3, Table 4-1, and Figure 4-11 for wiring and termination requirements. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7, for UPS cabinet terminal locations.
  • Page 52 Secure the top of the cover with the two retained mounting bolts and tighten the bottom bolts. 15. Once the battery cabinets are installed and wired, return to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7, to complete the UPS wiring.

  • Page 53: Installing Thermal Sensor Interface Connections

    (see Figure 4-2) to the IBC–SW battery interface terminal block TB2. See Figure 4-10 for terminal locations. See paragraph 3.2.3, Table 4-1, and Figure 4-11 for wiring and termination requirements. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7, for UPS cabinet terminal locations.
  • Page 54 Secure the top of the cover with the two retained mounting bolts and tighten the bottom bolts. 14. Once the battery cabinets are installed and wired, return to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7, to complete the UPS wiring.

  • Page 55: Initial Startup

    Make a copy of the Installation Checklist before filling it out, and retain the original. After the installation is complete, an Eaton Customer Service Engineer must verify the operation of the UPS system and commission it to support the critical load. The service representative cannot perform any installation tasks other than verifying software and operating setup parameters.
  • Page 56 Installation Notes 4-26 Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 57: Onelines And Schematics

    Chapter 5 Onelines and Schematics Power Onelines Figure 5-1 through Figure 5-3 show the 93PM UPS and 93PM Integrated Battery Cabinet intercabinet power connection onelines. Internal Internal Internal Internal Battery Battery Battery Battery Breaker Breaker Breaker Breaker Battery Cabinet 1...

  • Page 58: Figure 5-2. Eaton 93Pm Ibc-Sw Standalone Power Online - Two Cabinets With External Connections

    External tie point, battery breaker or disconnect, and wiring to be supplied by the customer. Figure 5-3. Eaton 93PM IBC–SW Standalone Power Online – Four Cabinets with External Tie Point Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1...

  • Page 59: Interface Onelines

    Onelines and Schematics Interface Onelines Figure 5-4 shows the 93PM UPS and 93PM Integrated Battery Cabinet–Small Welded intercabinet interface connection onelines. Battery Cabinet UPS Shunt Trip TB 48 Vdc Battery Shunt Trip + 48 Vdc 48 Vdc Battery Shunt Trip –...

  • Page 60: Schematics

    Onelines and Schematics Schematics Figure 5-5 and Figure 5-6 show the 93PM Integrated Battery Cabinet–Small Welded schematics. TO UPS AND DC POWER NEXT IBC GND Figure 5-5. Eaton 93PM IBC–SW 432V Version Schematic Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1...

  • Page 61: Figure 5-6. Eaton 93Pm Ibc-Sw 480V Version Schematic

    Onelines and Schematics TO UPS AND DC POWER NEXT IBC GND Figure 5-6. Eaton 93PM IBC–SW 480V Version Schematic Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...
  • Page 62 Onelines and Schematics This page intentionally left blank. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...

  • Page 63: Maintenance

    6.2.3 ANNUAL Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings. 6.2.4 BATTERY Maintenance Contact an Eaton service representative for battery maintenance. Battery replacement and maintenance should be performed only by authorized service personnel.

  • Page 64: Battery Shelf Life

    Maintenance Training A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Customer Reliability Center (see paragraph 1.7).

  • Page 65: Product Specifications

    Integrated Battery Cabinet (IBC–SW) Models Description Eaton 93PM Integrated Battery Cabinet–Small IBC–SW for Eaton 93PM 50 kW, 100 kW, 150 kW and 200 kW UPS Welded Specifications The following sections detail the battery specifications, battery runtimes, and the environmental and safety specifications for the UPS.

  • Page 66: Environmental And Safety Specifications

    Relative Humidity (operating and 95%, noncondensing storage) Acoustical Noise Not applicable Safety Conformance UL1778 4 edition Agency Markings cULus EMC (Class A) FCC Part 15 Class A and 62040-2 c3 Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual P-164000639—Rev 1 www.eaton.com/powerquality...
  • Page 67 For Product installed (and currently located) outside the fifty (50) United States and the District of Columbia, if, in the opinion of Eaton, a Warranted Item is defective, Eaton's sole obligation, at the option of Eaton, will be to refurbish or replace such defective Warranted Item (not including the costs of labor coverage). The defective Warranted Item will be refurbished or replaced onsite at the End-User's location or such other location as determined by Eaton.
  • Page 68 Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton's reasonable control. In no case will Eaton's liability under this Warranty exceed the replacement value of the Warranted Items.
  • Page 70 *P-164000639 1* P-164000639 1...

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