Eaton 93PM User And Installation Manual
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Eaton 93PM User And Installation Manual

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User's and installation
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Eaton 93PM UPS 30–200 kVA
P-164000249

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  • Page 1 User's and installation guide Eaton 93PM UPS 30–200 kVA P-164000249...
  • Page 2 The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) without the written approval of Eaton Corporation. Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission.

  • Page 3: Table Of Contents

    Top air exhaust kit............30 3.5.4 Top cable access kit............ 30 3.5.5 Single feed kit.............. 30 3.5.6 Separate battery option..........30 3.5.7 Field Installed UPM............30 Battery system................31 © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 3 (126)
  • Page 4 Connector and power cable terminal locations......55 Installing 93PM 160-200kW with side integrated accessory cabinet MBS..................58 Installing the battery system............. 62 5.4.1 Installing the battery system for 93PM UPS with separate battery option............64 5.4.2 Battery trip wiring............65 Installing a remote EPO switch ..........69 Installing interface connections..........70...
  • Page 5 7.1.1 Control panel............... 88 7.1.2 Status indicators............89 7.1.3 System events............. 91 7.1.4 Menu structure of the 93PM UPS........ 91 Signing in.................. 95 System control instructions............96 7.3.1 Starting the UPS system in the double conversion mode...................96 7.3.2 Starting the UPS system in the bypass mode..... 97 7.3.3...
  • Page 6 UPS system output..............112 UPS environmental specifications.......... 113 Battery specification..............114 Warranty....................115 10.1 General................... 115 10.2 Whom to contact in case of Warranty........116 Appendix A: Relay Alarms................117 © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 6 (126)

  • Page 7: How To Read This Manual

    Explosion and fire hazard Electrical hazard Corrosive hazard Battery hazard 1.2.2 Prohibited action symbols These symbols are used to indicate an action that should not be taken. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 7 (126)

  • Page 8: Mandatory Action Symbols

    • • Screen type represents information that appears on the screen or LCD. Glossary Eaton documentation uses the following acronyms to refer to Eaton UPS products or their parts: Table 1: Glossary of acronyms Advanced Battery Management Bypass Input Breaker...
  • Page 9 Module Output Breaker REPO Remote Emergency Power-off Rectifier Input Breaker Silicon-controlled Rectifier STSW Static Switch Uninterruptible Power Module Uninterruptible Power Supply VMMS Variable Module Management System © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 9 (126)

  • Page 10: Safety Instructions

    These instructions are also available for download at www.eaton.eu/ 93pm. DANGER Operations inside the UPS must be done by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton. There are no user-serviceable parts in the UPS.
  • Page 11 Do not install or operate the UPS system close to gas or electric heat sources. Keep the operating environment within the parameters stated in this document. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 11 (126)

  • Page 12: Audience

    EMC Directive 2014/30/EU Declarations of conformity with UPS harmonized standards and directives EN www.eaton.eu or by 62040-1 (Safety) and EN 62040-2 (EMC) are available at contacting your nearest Eaton office or authorized partner. User precautions The only permitted user operations. •...

  • Page 13: Environment

    RISK OF ELECTRIC SHOCK Indicates that a risk of electric shock is present and the associated warning should be observed. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 13 (126)

  • Page 14: For More Information

    Note: For more information about the installation space, safe operation and working, see IEC 62485-2: Safety requirements for secondary batteries and battery installations. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 14 (126)

  • Page 15: Introduction To Eaton Ups

    The Eaton UPS continually monitors incoming electrical power and removes the surges, spikes, sags, and other irregularities that are inherent in commercial utility power. Working with a building’s electrical system, the UPS system supplies clean, consistent power that sensitive electronic equipment require for reliable operation.

  • Page 16: Looking Inside The Ups System

    Looking inside the UPS system The system level static bypass in the Eaton 93PM UPS cabinet determines the attainable output power of the UPS. The static bypass line consists of static switch, a back feed protection isolation device and fuses designed to protect the static switch.
  • Page 17 Eaton 93PM UPS 30–200 kVA User's and installation guide © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 17 (126)

  • Page 18: Ups Operating Modes

    (VMMS) mode inverter derives its power from rectified util- ity AC power, identically to double conver- sion mode. In the VMMS mode, the 93PM UPS system is able to optimise the load level per power module: the operating effi- ciency is significantly improved when oper- ating load is below 50% of UPS capacity.

  • Page 19: Normal Operating Modes

    3.2.1.1 Double conversion mode Figure shows the path of electrical power through the UPS system when the UPS is operating in the double conversion mode. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 19 (126)
  • Page 20 When utility power returns, the UPS returns automatically to the double conversion mode. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 20 (126)
  • Page 21 Energy Saver System mode Figure shows the path of electrical power through the UPS system when the UPS is operating in the Energy Saver System (ESS) mode. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 21 (126)
  • Page 22 Typical transition time to the double conversion mode is less than 2 milliseconds, which is practically seamless. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 22 (126)

  • Page 23: Stored Energy And Battery Mode

    DC power, which is converted to regulated output power by the inverter. Figure shows the path of electrical power through the UPS system when operating in the battery mode. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 23 (126)
  • Page 24 Unless utility power is restored, the output can be supported for a © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249...

  • Page 25: Bypass Mode

    (for example UPS internal failure), the UPS will remain on bypass operation. Figure shows the path of electrical power through the UPS system when operating in the bypass mode. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 25 (126)
  • Page 26 The backfeed protection is normally always closed, ready to support the static switch unless the bypass input source becomes unavailable. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 26 (126)

  • Page 27: Ups Features

    The Eaton Powerware Hot Sync technology is an algorithm that eliminates the single point of failure in a parallel system and therefore enhances system reliability. The Hot Sync technology is incorporated in all Eaton 93PM UPSs, and it is utilized in both multi-module internal parallel and external parallel systems.

  • Page 28: Power Conditioner

    ® Sync Control maintains the critical load outputs of two separate UPS systems in synchronization. Use of the Eaton Fixed Master Sync Control provides uninterrupted transfer of the load from one load bus to another by means of downstream, dual-source, solid-state transfer switches. Without the load sync option, the two system output (critical load) buses can become out of phase with each other.

  • Page 29: Software And Connectivity Features

    Intelligent Power software products offer tools for monitoring and managing power devices across the network. See Chapter for more information. Options and accessories Contact your Eaton sales representative for more information about the available options and accessories. 3.5.1 Maintenance Bypass Switch...

  • Page 30: 93Pm 200 Kw Siac-Mbs

    93PM UPS in sites where the cabling is distributed through overhead cable trays. The kit is installed at the right hand side of the UPS unit. The 200 kW 93PM UPS does not require this kit, since the unit supports bottom, rear, and top cable entry by standard.

  • Page 31: Battery System

    93PM 30–50 kW and 60 kVA units The Eaton 93PM 30–50 kW, 60 kVA UPS can be equipped with internal batteries to provide full load runtime of 10–20 minutes depending on the UPS rating.

  • Page 32: Basic System Configurations

    [kW] [kW] [kW] 93PM-30(50) 1x30 Yes/No 93PM-40(50) 1x40 Yes/No 93PM-50(50) 1x50 Yes/No 93PM-60(60) 54 kW / 1x60 kVA 54 kW / 60 Yes/No 60 kVA © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 32 (126)
  • Page 33 200 kW. In addition, the UPS frames can be connected in parallel to create even larger systems. A maximum of eight UPSs can be connected in parallel. UPS options and accessories © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 33 (126)
  • Page 34 – Option Option Option Additional options and accessories are also available. These include different software and connectivity options and external switchgear and power distribution options. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 34 (126)

  • Page 35: Ups Installation Plan And Unpacking

    Note: Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton, or the terms specified in the Warranty (see Chapter become void. This service is offered as a part of the sales contract for the UPS.

  • Page 36: Installation Checklist

    (OPTIONAL) Accessories are mounted in their installed locations and their wiring is terminated inside the UPS cabinet. Start-up and operational checks are performed by an authorized Eaton Customer Service Engineer. Site preparations For the UPS system to operate at peak efficiency, the installation site must meet the environmental parameters outlined in these instructions.

  • Page 37: Environmental And Installation Considerations

    1090 x 1135 x 2050 x 2035 x 2050 Cabinet dimensions 560 x 914 760 x 914 966 x 914 x 1876 x 1876 x 1876 © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 37 (126)
  • Page 38 Eaton 93PM UPS 30–200 kVA User's and installation guide Figure 7. Dimensions of 93PM 30-50 kW UPS Figure 8. Dimensions of 93PM 80-150 kW UPS © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 38 (126)
  • Page 39 Eaton 93PM UPS 30–200 kVA User's and installation guide Figure 9. Dimensions of 93PM 160-200 kW UPS The UPS cabinets use forced air cooling to regulate internal component temperature. By standard, air inlets are in the front of the cabinet and outlets are in the back.
  • Page 40 It is required to arrange ventilation of the UPS room. Sufficient amount of air cooling is needed to keep the maximum room temperature rise at desired level: © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249...

  • Page 41: Ups System Power Wiring Preparations

    UPS and batteries. The cooling air entering the UPS must not exceed +40 °C. Avoid high ambient temperature, moisture, and humidity. For ventilation requirements, see 93PM heat rejection in the following table: Table 7: Air conditioning or ventilation requirements during full load operation...
  • Page 42 1 x 50 1 x 120 1 x 70 1 x 150 1 x 95 1 x 185 1 x 95 1 x 240 1 x 120 © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 42 (126)
  • Page 43 UPS output / bypass Rated Rated Rectifier input UPS output / bypass power [kW] Rated Maximum Rated Maximum voltage [V] current [A] current [A] current [A] current [A] © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 43 (126)
  • Page 44 2. Maximum output/bypass current calculated at continuous 125% overload and at -15% voltage tolerance. Table 11: Rated and maximum currents for rated power and voltage, battery Rated power Battery [kW] Rated current [A] Maximum current* [A] © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 44 (126)
  • Page 45 X1: L1, L2, L3, X4 – X1: N, X2, X3 – 93PM 80–150 kW L1, L2, L3, N 93PM 160–200 kW L1, L2, L3, N © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 45 (126)

  • Page 46: Unpacking And Unloading The Ups

    Insert the forks of the forklift between the skids on the bottom of the unit. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 46 (126)
  • Page 47 Place the ramp on the floor and attach it to the pallet with nails or screws so that it can be safely used for wheeling the UPS off the pallet. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 47 (126)
  • Page 48 Note that the UPS cabinet is heavy and there are casters under the cabinet. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249...
  • Page 49 In addition, attach the shipping brackets to the cabinet and the pallet. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 49 (126)

  • Page 50: Ups System Installation

    The electrical installation procedure is described in the following section. The installation inspection and the initial start-up of the UPS and installing an extra battery cabinet must be carried out by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton.
  • Page 51 For 80-150 kW frame: Remove the screws and pull out the safety shield panel in front of the connectors. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 51 (126)
  • Page 52 (2) in front of the connectors. For 30-50 kW frame: Locate and remove the screws from the relevant cable gland plates for installing the power cables. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 52 (126)
  • Page 53 10. For 160-200 kW frame: Locate and remove the screws from the relevant cable gland plates for installing the power cables. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 53 (126)
  • Page 54 If you install a parallel system, repeat the above steps to all units in the system. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 54 (126)

  • Page 55: Connector And Power Cable Terminal Locations

    User's and installation guide Connector and power cable terminal locations The list of connectors and power cable terminal locations is applicable to all 93PM 30-200 kVA UPS models. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 55 (126)
  • Page 56 Eaton 93PM UPS 30–200 kVA User's and installation guide Figure 11. 93PM 30–50 kW connectors and power cable terminals Figure 12. 93PM 80-150 kW connectors and power cable terminals © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249...
  • Page 57 The following figure shows the top cable access kit for 30–150 kW UPS units. 3.5.4 The top cable access kit is optional. For more information, see Section The part number of the cable access gland plate is P-157001278 (PLATE 93PM FLANGE D2 BLIND). ©...

  • Page 58: Installing 93Pm 160-200Kw With Side Integrated Accessory Cabinet Mbs

    Installing 93PM 160-200kW with side integrated accessory cabinet MBS Side integrated accessory cabinet for 160-200 kW 93PM includes a mechanical maintenance bypass switch and 1 or 2 input breakers depending on the model. The customer connections differ from the standard device. The minimum allowed prospective current to trip the breaker is 2500 A.
  • Page 59 10. Install the front plate and tighten the finger screw on the top of the front plate. Table 14: UPS power cable terminal torques (93PM 160-200 kW) Function Tightening torque [Nm] Bolt size...
  • Page 60 Eaton 93PM UPS 30–200 kVA User's and installation guide Figure 15. MBS positions Bypass Test Figure 16. 93PM 200 kW SIAC-MBS connector locations (1 breaker single-feed version) Bypass input breaker X3: UPS output L3 Maintenance bypass switch X3: UPS output L2...
  • Page 61 X2: Bypass input L1 External battery BATT- X3: Rectifier input L3 Ground X3: Rectifier input L2 Figure 18. 93PM 200 kW SIAC-MBS gland plate locations (top and bottom) Cable access gland plate © Eaton Corporation plc 2017. All rights reserved. Revision: 005...

  • Page 62: Installing The Battery System

    Eaton 93PM UPS 30–200 kVA User's and installation guide Figure 19. 93PM 200 kW SIAC-MBS gland plate locations (rear) Cable access gland plate Communication cable conduit Installing the battery system DANGER This UPS can have internal batteries. The batteries are designed to deliver a large amount of energy.
  • Page 63 Do not connect battery strings with different battery quantity and voltage in parallel. For Eaton 93PM product line, there are three different battery cabinets available: EBC-C, EBC-D and EBC-E. See a separate manual on instructions on how to install Eaton external battery cabinets.

  • Page 64: Installing The Battery System For 93Pm Ups With Separate Battery Option

    Installing the battery system for 93PM UPS with separate battery option If you choose to order a multi-modular Eaton 93PM UPS (up to 200 kVA) with a separate battery option, the UPS external battery connections require installing a separate battery for each UPM. Figure...

  • Page 65: Battery Trip Wiring

    Eaton 93PM UPS 30–200 kVA User's and installation guide Figure 22. Separate battery option battery terminals for 93PM 200 kW Battery + for UPM 1 Battery - for UPM 1 Battery + for UPM 2 Battery - for UPM 2...
  • Page 66 Status contacts of the Eaton battery breakers are open if the breaker itself is open. The default voltage of the shunt trip coil is 24 Vdc. For 48Vdc shunt trip, contact local Eaton Service Engineer.
  • Page 67 Eaton 93PM UPS 30–200 kVA User's and installation guide Figure 23. Battery trip wiring for 50 kW 93PM UPS Signal inputs Aux contact External battery breaker Shunt trip coil + External battery breaker Shunt trip coil - Internal battery breaker...
  • Page 68 Eaton 93PM UPS 30–200 kVA User's and installation guide Figure 24. Battery trip wiring for 100–150 kW 93PM UPS Signal inputs Aux contact External battery breaker Shunt trip coil - External battery breaker Shunt trip coil + Internal battery breaker...

  • Page 69: Installing A Remote Epo Switch

    Eaton 93PM UPS 30–200 kVA User's and installation guide Figure 25. Battery trip wiring for 200 kW 93PM UPS Signal inputs Shunt trip coil - External battery breaker Shunt trip coil + External battery breaker Aux contact return Signal input 5 return...

  • Page 70: Installing Interface Connections

    Installing interface connections 93PM UPS contains a total of five (5) signal input connectors for customers which can be used for giving remote control commands to the UPS. Customer interface connector CN5 can be used for these purposes. Each input is a dry relay contact input and requires two wire signaling.

  • Page 71: Installing Customer Input Signals Interface

    Additional relay outputs are available with mini-slot cards. Relay outputs can be configured to be activated by various events. Configuration can be done by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton. 5.6.4 Industrial Relay Card interface connections Relays K1 through K5 are identical in function.

  • Page 72: Minislot Interface Connections

    5.6.5 MiniSlot interface connections For MiniSlot accessories and communication devices selection, see Chapter For installation and setup of a MiniSlot card, please contact your Eaton representative. To install wiring to the connections: If not already installed, install the LAN drops.

  • Page 73: Installing Signal Interface Connections In A Parallel System

    This concerns also the EPO signal. Wiring parallel 93PM UPS systems The outputs of multiple 93PM UPS systems can be connected in parallel. Up to 8 units can be paralleled. The UPS static bypass power rating needs to be identical among all the paralleled units.
  • Page 74 Users without MOBs installed can simply leave the MOB signal input disabled. The user should be aware that systems without MOB have limited maintenance capability. Parallel system cabling © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 74 (126)

  • Page 75: Control Signals Overview

    Two controls signals (External CAN Network, Bypass Pull-Chain) are required for external paralleling. Both of these control signals are fault-tolerant and alarmed when disconnected. External CAN (ECAN) © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 75 (126)

  • Page 76: Installing Bypass Control Wiring

    5.7.3 (see Figure • The Phoenix Contact FRONT-MSTB 2,5/12-STF-5,08 plug component shall be used for cable wiring termination. Figure 29. Communication interfaces External parallel connector © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 76 (126)
  • Page 77 Note: This drawing is for distributed bypass wiring purposes and it is not a floor layout plan. UPSs can be placed in any physical order. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 77 (126)
  • Page 78 UPS and use the correct crimp connections for the wire gauge. External CAN connections between the UPS cabinets require shielded twisted pair wire. Use twisted pair wiring between © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 78 (126)

  • Page 79: Ups System Interface Wiring Preparation

    Alarm relay contacts have a maximum current rating of 5 A and a switched voltage rating of 30 VAC (RMS) and 30 VDC. • Alarm relay wiring should be a minimum of 0.75 mm © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 79 (126)

  • Page 80: Communication Interfaces

    Eaton 93PM UPS 30–200 kVA User's and installation guide Communication interfaces This section describes the communication features of the Eaton 93PM UPS. CAUTION All the communication interfaces are SELV circuits. When connecting to other equipment, make sure that you maintain this characteristic.
  • Page 81 Normally Open or Normally Closed setup for each output. For information on how to configure Industrial Relay Card-MS, see Section © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 81 (126)

  • Page 82: Intelligent Power Software

    (IPM) application. Intelligent Power Software is delivered on a CD with the UPS. Alternatively, you can download it from the Eaton web page. Some of the advanced features of IPM require a license, contact your Eaton representative for details. ©...

  • Page 83: Signal Input Monitoring

    UPS is located in a remote area where the UPS horn may not be heard immediately. Note: Do not operate the contacts in excess of 30 VAC (RMS) and 30 VDC at 5 A maximum. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 83 (126)

  • Page 84: Configuring Relays

    Figure 38. Output relay configurations: A) Normally closed (pins 1 and 3), B) Normally open (pins 2 and 3) Configuring relays 93PM offers one native relay output. Additionally, each of the 3 MiniSlots can be equipped with a 5-relay adapter for additional relay outputs. These instructions guide you through the relay configuration.
  • Page 85 It is possible to set 8 different events for the native relay. If any of the set events occurs, the relay is activated • MiniSlot 1 • MiniSlot 2 • MiniSlot 3 © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 85 (126)
  • Page 86 Relay 4: #261 On Bypass (LED is lit) • Relay 5: #15 Low Battery warning Alternatively, you can configure the relays with any event you want. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 86 (126)
  • Page 87 Cable exit opening for up to 12 mm (½”) K1 thru K5 terminal connections for relay conduit contacts to operator's monitoring equipment Signal input connector with voltage supply © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 87 (126)

  • Page 88: Ups Operating Instructions

    Settings > Information. If the UPS need to be operated with another voltage or frequency, contact your closest Eaton office or Eaton authorized partner. Note: The UPS is not a measuring device. All the displayed measurements are approximate values only.

  • Page 89: Status Indicators

    The UPS is in the battery mode. Because the bat- mode tery mode is a normal condition of the UPS, the green indicator for normal operation also remains illuminated. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 89 (126)
  • Page 90 Since the battery mode is a normal condition of the UPS, the green symbol for normal operation is also illumi- nated below the display. Bypass mode © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 90 (126)

  • Page 91: System Events

    To silence the horn, press any button once. 7.1.4 Menu structure of the 93PM UPS The following table shows the menu structure of the 93PM UPS. Table 19: Menu structure of the 93PM UPS Main menu Submenu...
  • Page 92 Output meters Detailed information on UPS or system output me- ters. UPM Power Battery meters Detailed information on UPS or system battery me- ters. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 92 (126)
  • Page 93 • Configure VMMS: • Enable • Disable • Configure Enable High Alert Clear status ABM: • Enable • Disable • Configure Clear Alarms Clear Logs © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 93 (126)
  • Page 94 Change the date and time, change the clock format or enable/ disable NTP clock setup. GSM modem. Call Service Send automatic e-mail to the service center in case of a failure. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 94 (126)

  • Page 95: Signing In

    RATION SERVICE Service Only USER + CONTROL + CONFIGU- RATION + SERVICE To modify the user settings, you need to enter the level 2 password. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 95 (126)

  • Page 96: System Control Instructions

    The UPS system is now operating in the double conversion mode. The green status indicator for normal operation is illuminated in all the UPSs in the system. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249...

  • Page 97: Starting The Ups System In The Bypass Mode

    The UPS system transfers to the bypass mode and the critical load is immediately supplied by the bypass source. If the bypass source is not available, the power processor remains on and an alarm sounds. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 97 (126)

  • Page 98: Transferring From The Bypass Mode To The Double Conversion Mode

    Saver System mode Note: Note that the Energy Saver System mode commands are displayed only if enabled at the factory or by an authorized Eaton Customer Service Engineer . To transfer the critical load to the Energy Saver System mode: In the home screen, press Controls.

  • Page 99: Shutting Down The Ups System And Critical Load

    The shutdown screen appears, providing a choice to proceed or abort the shutdown. To shut down the UPS, press Load Off. To abort the shutdown, press Abort. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 99 (126)

  • Page 100: Ups Control Instructions

    11. In the UPS control screen, press the Go online button. 12. Wait for the following messages to appear sequentially on the UPS status line: © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 100 (126)

  • Page 101: Shutting Down A Single Ups

    Check that the battery breaker is closed. Close the UPS front door. Close the UPS input feeder circuit breaker. Close the UPS bypass input feeder circuit breaker. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 101 (126)

  • Page 102: Shutting Down The Upms

    UPS immediately without asking for verification. The UPS, including the static bypass switch, remains off until it is restarted. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 102 (126)

  • Page 103: Turning The Ups From The Double Conversion Mode To The Maintenance Bypass Mode

    When the EPO switch is activated, all power to the critical load is lost. Use this feature only in case of emergency. Note: The following instructions are for the EPO switch supplied by Eaton Corporation. If you are using a customer-supplied EPO switch, it may not activate in the same way.
  • Page 104 Turn off the rectifier switch to disconnect the UPS rectifier input. Turn off the static bypass switch to disconnect the UPS bypass input. The UPS is now in the maintenance bypass mode: © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 104 (126)

  • Page 105: Turning The Ups From The Maintenance Bypass Mode To

    Figure 47. Maintenance bypass mode Static bypass input Maintenance Bypass Switch (MBS) Rectifier input C Out Turn on the rectifier switch to connect rectifier input to the UPS. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 105 (126)
  • Page 106 Section The UPS is now in the double conversion mode. Figure 48. Double conversion mode Static bypass input Maintenance Bypass Switch (MBS) Rectifier input © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 106 (126)

  • Page 107: Ups Maintenance

    UPS input is connected through external isolators that, when opened, isolate the neutral. You can get these warning labels from your local service representative. © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 107 (126)

  • Page 108: Preventive Maintenance

    The majority of the service and maintenance work must be done by service 8.2.1 personnel qualified by Eaton. Only the actions described in Section 8.2.2 Section can be done by the user.

  • Page 109: Periodic Maintenance

    Do not discard waste electrical or electronic equipment in the trash. For proper disposal, contact your local collecting/recycling/reuse or hazardous waste center and follow the local legislation. These symbols indicate a product requiring special handling: © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 109 (126)

  • Page 110: Maintenance Training

    Obey all the applicable local regulations regarding the storage, handling and disposal of batteries and battery materials. Maintenance training For more information about training and other services, contact your Eaton representative. © Eaton Corporation plc 2017. All rights reserved.

  • Page 111: Technical Data

    Eaton 93PM UPS 30–200 kVA User's and installation guide Technical data For a complete technical specification, contact your Eaton representative. Due to continuous product improvement programs, specifications are subject to change without notice. Directives and standards Safety IEC 62040-1: Uninterruptible power systems (UPS) - Part...

  • Page 112: Ups System Input

    Min 1 A/s Backfeed protection Yes, for rectifier and bypass lines UPS system output Table 23: Eaton 93PM 30–200 kW UPS system output Number of output phases 3 phases + N Rated output voltage 220/380 V; 230/400 V; 240/415 V; configurable...

  • Page 113: Ups Environmental Specifications

    Load power factor (rated) Nominal 1.0 Load power factor (permitted range) From 0.8 lagging to 0.8 leading Table 24: Eaton 93PM 60 kVA / 54 kW UPS system output deviations Overload capability at 10 min 102–110% load ambient 30 °C 60 s 111–125% load...

  • Page 114: Battery Specification

    432 V (36 blocks) to range 480 V (40 blocks) 480 V (40 blocks) Note: Do not connect battery strings with different battery quantity and voltage in parallel! © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 114 (126)

  • Page 115: Warranty

    The warranty is only valid if the installation inspection and initial startup of the UPS unit is carried out by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton. Service and maintenance of the UPS shall also be performed only by an authorized Eaton Customer Service Engineer or by other qualified service personnel authorized by Eaton.

  • Page 116: Whom To Contact In Case Of Warranty

    Purchase order number and purchase order date • Installation date • Serial number and part number of the unit (information available on the unit's label) © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 116 (126)

  • Page 117: Appendix A: Relay Alarms

    Battery Installed Battery Over Temperature Trip Battery Over Temperature Battery Startup Failure Battery Switchgear Failed Battery Switchgear Open/ Closed Battery Test Aborted Battery Test Failed © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 117 (126)

  • Page 118: Revision: 005 Document Id: P

    Check System Type Configuration Error Chimney Ambient Over Temperature Chimney Fan Failed Clear Alarms Clear Call Service Clear Maintenance Reminder Clear Status Command Clear Warranty Reminder Clock Set Done © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 118 (126)

  • Page 119: Eaton Corporation Plc 2017. All Rights Reserved

    External CAN Abnormal or Configuration Mismatch External communications failure Fan Failed Fan Power Board Cool Fan Failed Frequency Auto Detected Fuse Failed Ground Wiring Fault High Alert © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 119 (126)

  • Page 120: Eaton Corporation Plc 2017. All Rights Reserved

    Low Battery Shutdown Low Battery Warning Maintenance Out of Date MBS Installed MCU 24V Power Supply Failed MCU 5V Power Supply Failed MCU Configuration Error © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 120 (126)

  • Page 121: Eaton Corporation Plc 2017. All Rights Reserved

    Output Phase Rotation Output Sync Out of Range Output Under/ Over Frequency Output Voltage Abnormal Parallel Meters CAN Bus Failed Parallel Setup Failure Parameter Match Failed © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 121 (126)

  • Page 122: Eaton Corporation Plc 2017. All Rights Reserved

    Service Required Shutdown Command Shutdown Imminent Signal Input 1 On Signal Input 2 On Signal Input 3 On Signal Input 4 On Signal Input 5 On © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 122 (126)

  • Page 123: Eaton Corporation Plc 2017. All Rights Reserved

    Start Boost Charge Command Start ECT Command Static Switch Active Static Switch On Static Switch Short Stop Boost Charge Command Stop ECT Command STS Ambient Over Temperature © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 123 (126)

  • Page 124: Eaton Corporation Plc 2017. All Rights Reserved

    UPM On Normal UPM On Command UPM Remote Emergency Power Off UPM Selective Trip UPM Shutdown Imminent UPM Software Incompatible UPM State Request UPM Test Command © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 124 (126)

  • Page 125: Eaton Corporation Plc 2017. All Rights Reserved

    UPS Shutdown UPS Starting UPS System Off UPS System Online Utility Not Available Warranty Out of Date VMMS Not Available VMMS Active VMMS Enable VMMS Installed © Eaton Corporation plc 2017. All rights reserved. Revision: 005 Document ID: P-164000249 125 (126)
  • Page 126 Eaton Power Quality Oy Koskelontie 13 FI-02920 Espoo, Finland www.eaton.eu...

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