Eaton IBC-SW Installation Manual
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Eaton IBC-SW Installation Manual

Integrated battery cabinet-small welded
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Eaton® 93PM Integrated Battery Cabinet-Small Welded
IBC-SW
Installation Manual
p/n: 164000639
Revision 03

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Summary of Contents for Eaton IBC-SW

  • Page 1 Eaton® 93PM Integrated Battery Cabinet-Small Welded IBC-SW Installation Manual p/n: 164000639 Revision 03...
  • Page 2 National Fire Protection Association, Inc. ERIFLEX and FLEXIBAR are registered trademark of Erico International Corporation. All other trademarks are property of their respective companies. ©Copyright 2017-2019 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.

  • Page 3: Table Of Contents

    6 6 M M a a i i n n t t e e n n a a n n c c e e ..........................................................5 5 3 3 6.1 Important Safety Instructions ........................53 Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 4 8 8 W W a a r r r r a a n n t t y y ............................................................5 5 7 7 8.1 Limited Factory Warranty for Three-Phase Eaton 93PM UPS and 93PM UPS Accessory Products......57...
  • Page 5 Figure 7. Eaton 93PM IBC–SW Battery Breaker Locations – Front View with Cover Removed........21 Figure 8. Removing the Pallet Skids and Supports – Eaton 93PM Integrated Battery Cabinet ........25 Figure 9. Line-Up-and-Match Wiring Access Locations..................27 Figure 10.
  • Page 6 List of Figures Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 7 IBC-SW Cabinet Weights ........................ 12 Table 2. IBC-SW Cabinet Clearances......................13 Table 3. Line-Up-and-Match External Power Wiring Recommendations: Eaton 93PM IBC-SW (432V or 480V) ....17 Table 4. Standalone External Power Wiring Recommendations: Eaton 93PM IBC-SW (432V or 480V) ......17 Table 5.
  • Page 8 List of Tables viii Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 9: Figure 1. Eaton 93Pm Integrated Battery Cabinet–Small Welded

    ® Integrated Battery Cabinet-Small Welded (IBC-SW) provides extended emergency short-time backup power for 93PM UPS systems to enhance the usability and reliability of the systems. The IBC-SW safeguards operation during brownouts, blackouts, and other power interruptions providing cost-effective extended battery run time.

  • Page 10: Optional Thermal Sensor

    Cabinet bolt holes are provided for permanently mounting the IBC–SW using the optional Floor Mount Bracket Kit Line-up-and-match battery cabinets are installed adjacent to the UPS. The IBC-SW can be installed on either the left or right side or on both sides of the UPS cabinet (see Figure Figure 2.

  • Page 11: Model Configurations

    The term line-up-and-match refers to accessory cabinets that are physically located adjacent to the UPS. The term standalone refers to accessory cabinets that are located separate from the UPS. Left and right side notations are referenced standing in front of the cabinet. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 12: For More Information

    Eaton 93PM UPS 480V Three-Wire – 50 kW Frame Installation and Operation Manual ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be Phillips and Pozidriv are registered trademarks of Phillips Screw Company.
  • Page 13 E E q q u u i i p p m m e e n n t t R R e e g g i i s s t t r r a a t t i i o o n n Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory. Model Number: Serial Number: Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 14 Introduction Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 15 ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS system or battery wiring or connectors. Attempting to alter wiring can cause injury. • Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 16 Les batteries peuvent présenter un risque de décharge électrique ou de brûlure par des courts–circuits de haute intensité. Prendre les précautions nécessaires. • Pour le replacement, utiliser le même nombre et modéle des batteries. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 17 Ne pas fumer près des accumulateurs. Ne pas produire de flamme ou d’étincelle dans la zone de l’accumulateur. Dissiper l'électricité statique de votre corps en touchant une surface reliée à la terre avant de toucher les accumulateurs. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 18: Safety Warnings

    Safety Warnings Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 19 Service Engineer, or the warranty terms specified in Chapter 8 Warranty become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (a minimum two-week notice is required) to reserve a preferred startup date.
  • Page 20 25°C (77°F). Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty. Refer to Eaton's Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information.
  • Page 21 203.2 mm (8") minimum clearance From Right Side of Cabinet None Required None Required From Left Side of Cabinet Figure 3. Eaton 93PM Integrated Battery Cabinet–Small Welded Dimensions (Front, Right Side, and Rear Views) [3.1] [13.4] [5.9] Covered by a plate when configured...

  • Page 22: Figure 4. Eaton 93Pm Ibc–Sw Dimensions (Top And Bottom Views)

    Figure 4. Eaton 93PM IBC–SW Dimensions (Top and Bottom Views) [1.2] [13.4] [4.0] [5.9] [32.8] Covered by a plate when configured for rear ventilation [29.8] [5.3] [5.4] [5.9] [2.7] [6.5] Dimensions are in millimeters [inches] Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 23: Figure 5. Eaton 93Pm Ibc–Sw Center Of Gravity

    979.5 [2159] Batteries 93PM IBC–SW with no batteries 899 [35.4] 542 [21.3] 214 [8.4] 274.3 [605] 93PM IBC–SW with no batteries 902 [35.5] 541 [21.3] 214 [8.4] 275.5 [607] Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 24 • Each battery cabinet has its own overcurrent protection device. • Internal battery strings are to be connected by an authorized Eaton Customer Service Engineer. • Refer to the appropriate Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information...
  • Page 25 Installation Plan and Unpacking Table 3. Line-Up-and-Match External Power Wiring Recommendations: Eaton 93PM IBC-SW (432V or 480V) Battery Cabinet to UPS Minimum Recommended Number Conductor Size of Battery Number per Pole (AWG or kcmil) UPS Frame Cabinets Terminal 50 kW...
  • Page 26 Installation Plan and Unpacking Table 5. External Power Cable Terminations for the Eaton 93PM IBC-SW Tightening Screw Size Terminal Number and Size of Torque Nm (lb in) and Type Model Function Terminal Function Pressure Termination Battery + Positive 2 - #6-250 kcmil 31 (275) 5/16"...
  • Page 27 Carefully inspect the outer packaging for evidence of damage during transit. CAUTION Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight...

  • Page 28: Figure 6. Eaton 93Pm Ibc–Sw As Shipped On Pallet

    Installation Plan and Unpacking Figure 6. Eaton 93PM IBC–SW as Shipped on Pallet Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 29: Battery Breaker Location

    93PM Integrated Battery Cabinet–Small Welded with the front cover removed. Figure 7. Eaton 93PM IBC–SW Battery Breaker Locations – Front View with Cover Removed Battery Breaker Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 30 Installation Plan and Unpacking Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 31 Insert the forklift or pallet jack forks between the supports on the bottom of the pallet (see Figure 5 for the IBC cabinet center of gravity measurements). Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 32 (maximum) until the casters contact the floor and the cabinet is no longer supported by the jacking bolts. After the IBC is resting on the floor, remove the jacking bolts and floor protectors. Recycle them in a responsible manner. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 33: Figure 8. Removing The Pallet Skids And Supports – Eaton 93Pm Integrated Battery Cabinet

    Installation Figure 8. Removing the Pallet Skids and Supports – Eaton 93PM Integrated Battery Cabinet Rear Cabinet Support Right Side Cabinet Support Cabinet Support Bolts (2 places at each corner) Cabinet Mounting Bolts (4 places front) (4 places rear) Skid Mounting Bolts...
  • Page 34 9) and repeat Steps 1 through 24; otherwise, proceed to Step 26. Install additional IBCs on the right or left side of the first IBC. 26. Proceed to paragraph 4.3 Installing Power Wiring. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 35: Figure 9. Line-Up-And-Match Wiring Access Locations

    Inter-cabinet wiring access to route interface wiring between cabinets. Inter-cabinet wiring access knockouts. Remove knockouts as required to route power wiring between cabinets. Left Side View Right Side View Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 36: Figure 10. Rear Ventilation

    Installation Figure 10. Rear Ventilation Front Ventilation Grill Top View Back View Cover Plate Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 37: Figure 11. Top Ventilation

    Use this procedure to wire line-up-and-match 93PM Integrated Battery Cabinets to the 93PM UPS cabinet. To install wiring to connections: Verify the UPS system is turned off and all power sources are removed. Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More...

  • Page 38: Ibc–Sw Power Wiring Preparation

    For a detailed view of the IBC–SW terminal block, see Figure Connect the positive, negative, and ground power wiring from the IBC–SW to the UPS cabinet external battery input and ground terminals. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS cabinet termination requirements.

  • Page 39: Figure 12. Wiring Channel Location

    Installation Figure 12. Wiring Channel Location Wiring Channel Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 40: Figure 13. Dc Power Terminal Locations – Eaton 93Pm Ibc–Sw

    Installation Figure 13. DC Power Terminal Locations – Eaton 93PM IBC–SW DC Output Terminals + and – Ground Terminals Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 41: Figure 14. Wire Tie Anchors

    Figure 15. DC Power Terminal Detail – Eaton 93PM IBC–SW IBC–SW DC (+) Output to UPS Positive Terminals (+) Wire Tie Anchors IBC–SW DC (–) Output to UPS Negative Terminals (–) Battery Breaker Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 42 Use this procedure to wire standalone 93PM Integrated Battery Cabinets to the 93PM UPS cabinet. To install wiring to connections: Verify the UPS system is turned off and all power sources are removed. Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More...
  • Page 43 Figure 13 for terminal locations. See paragraph 3.2.2 IBC–SW Power Wiring Preparation Table 4 wiring requirements. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS cabinet terminal locations. 15. Secure the battery wiring to the wire tie anchors (see Figure 14) using Zip ties.

  • Page 44: Figure 16. Top And Bottom Entry Conduit And Wire Entry Locations

    NOTE In multiple IBC–SW installations, route the battery interface wiring between IBC–SWs through the top of the adjacent IBC–SW using the top side inter-cabinet access pass- through (see Figure Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 45 Preparation, Table 7, and Figure 18 for wiring and termination requirements. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS cabinet terminal locations. Proceed to Step 10. Top Entry Wiring. Remove the top conduit plate (see Figure 16) from the top of the IBC–SW.

  • Page 46: Figure 17. Interface Terminal Locations – Eaton 93Pm Ibc–Sw

    Secure the top of the cover with the two retained mounting bolts and tighten the bottom bolts. 14. Once the battery cabinets are installed and wired, return to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More...
  • Page 47 Thermal Sensor 0.4 (3.5) - 0.8 (7.1) Slotted Use #18 AWG twisted-pair wires for each input and return or common. Strip wire insulation back 10 millimeters to wire terminal blocks. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 48: Figure 18. Shunt Trip, Battery Detect, And Thermal Sensor Wiring

    IBC–SW battery shunt trip terminals to the UPS must use wire rated for 600V and Class 1 wiring methods. NOTE 5 The Thermal Sensor is optional. If not installed, terminals TB2-9, and TB2-10 are not used. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 49: Figure 19. Interface Terminal Detail – Eaton 93Pm Ibc–Sw

    NOTE In multiple IBC–SW installations, route the battery interface wiring between IBC–SWs through the top of the adjacent IBC–SW using the top side inter-cabinet access pass- through (see Figure Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 50 Preparation, Table 7, and Figure 18 wiring and termination requirements. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS cabinet terminal locations. 10. Secure the interface wiring to the wire tie anchors (see Figure 14) using Zip ties.
  • Page 51 Secure the top of the cover with the two retained mounting bolts and tighten the bottom bolts. 15. Once the battery cabinets are installed and wired, return to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More...
  • Page 52 Secure the top of the cover with the two retained mounting bolts and tighten the bottom bolts. 14. Once the battery cabinets are installed and wired, return to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More...
  • Page 53 Adequate lighting is provided around all IBC and UPS equipment. o A 120 Vac service outlet is located within 7.5 meters (25 feet) of the IBC and UPS equipment. o Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. o Visit www.eaton.com/pq/register...
  • Page 54 Installation Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 55: Power Onelines

    Battery Cabinet 2 Battery Cabinet 3 Battery Cabinet 4 Four Battery Cabinets Maximum NOTE Three and four battery cabinet wiring assumes using factory supplied wiring and one wire per pole. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 56: Figure 21. 93Pm Integrated Battery Cabinet Standalone Power Online – One Or Two Cabinets

    UPS Cabinet Battery Cabinet 1 Battery Cabinet 2 Battery Cabinet 3 Battery Cabinet 4 NOTE External tie point, battery breaker or disconnect, and wiring to be supplied by the customer. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 57: Interface Onelines

    S S c c h h e e m m a a t t i i c c s s Figure 24 Figure 25 show the 93PM Integrated Battery Cabinet schematics. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 58: Figure 24. 93Pm Integrated Battery Cabinet Schematic

    Onelines and Schematics Figure 24. 93PM Integrated Battery Cabinet Schematic Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 59: Figure 25. 93Pm Integrated Battery Cabinet — Battery String Detail Schematic

    Onelines and Schematics Figure 25. 93PM Integrated Battery Cabinet — Battery String Detail Schematic Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 60 Onelines and Schematics Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 61: Battery Maintenance

    6 6 . . 2 2 . . 3 3 A A N N N N U U A A L L M M a a i i n n t t e e n n a a n n c c e e Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings.
  • Page 62 Phillips and Pozidriv are registered trademarks of Phillips Screw Company. A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

  • Page 63: Models

    IBC–SW (432V) 1 string with 36 Batteries IBC–SW (480V) 1 string with 40 Batteries Battery Replacement Must be replaced by a qualified service technician Protection IBC–SW output protected by 250A circuit breaker. Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...

  • Page 64: Product Specifications

    5 to 95%, noncondensing Relative Humidity (operating and storage) Acoustical Noise Not applicable Safety Conformance UL1778 5 edition Agency Markings cULus FCC Part 15 Class A and 62040-2 C3 EMC (Class A) Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 65 For Product installed (and currently located) outside the fifty (50) United States and the District of Columbia, if, in the opinion of Eaton, a Warranted Item is defective, Eaton's sole obligation, at the option of Eaton, will be to refurbish or replace such defective Warranted Item (not including the costs of labor coverage). The defective Warranted Item will be refurbished or replaced onsite at the End-User's location or such other location as determined by Eaton.
  • Page 66 Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton's reasonable control. In no case will Eaton's liability under this Warranty exceed the replacement value of the Warranted Items.
  • Page 67 Warranty Eaton 93PM Integrated Battery Cabinet-Small Welded (IBC-SW) Installation Manual 164000639—Rev 03...
  • Page 68 16400063903 164000639 03...

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