Page 3
5 5 O O n n e e l l i i n n e e s s a a n n d d S S c c h h e e m m a a t t i i c c s s ..................................................6 6 3 3 5.1 Power Onelines ............................63 5.2 Interface Onelines ............................ 67 5.3 Schematics ............................. 68 Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 4
8 8 W W a a r r r r a a n n t t y y ............................................................7 7 5 5 8.1 Limited Factory Warranty for Three-Phase Eaton 93PM UPS and 93PM UPS Accessory Products......75 Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 5
Eaton 93PM IBC-L or 93PM IBC-LH as Shipped on Pallet ..............29 Figure 11. Eaton 93PM IBC-L or 93PM IBC-LH with Left or Right-Mounted Sidecar as Shipped on Pallet ...... 30 Figure 12. Eaton 93PM IBC-L or 93PM IBC-LH (432V) Battery Breaker Location – Front View with Door Removed ...........................
200 kW require at least two battery cabinets. The IBC-L and IBC-LH are housed in a single free-standing cabinet with safety shields behind the doors for hazardous voltage protection. UPS systems 200 kW and below can utilize up to four IBC-Ls per UPS or two IBC-LHs per UPS to meet application runtime needs.
Line-up-and-match battery cabinets are installed adjacent to the UPS. The recommended installation location is on the right side of the UPS cabinet as viewed from the front of the cabinet. See Figure 3 for line-up-and-match configuration views. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
100 kW UPS, 93PM 20-150 kW UPS, or 93PM 20-200 kW UPS. – Up to eight IBC-Ls can be paralleled to extend the run time. Use with a 93PM 100-400 kW UPS Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 12
UPS, 93PM 20-100 kW UPS, 93PM 20-150 kW UPS, or 93PM 20-200 kW UPS. – Up to four IBC-LHs can be paralleled to extend the run time. Use with a 93PM 100-400 kW UPS. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
(WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. recycling/reuse or hazardous waste center. recycling/reuse or hazardous waste center. recycling/reuse or hazardous waste center. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 14
Eaton 93PM UPS (20-150 kW, 480V 150 kW Capacity Frame) Installation and Operation Manual • Eaton 93PM UPS (20-150 kW, 480V Four Wire 150 kW Capacity Frame) Installation and Operation Manual • Eaton 93PM Emergency Lighting UPS (20-120 kW, 480V Four Wire UL 924) Installation and Operation Manual •...
Page 15
E E q q u u i i p p m m e e n n t t R R e e g g i i s s t t r r a a t t i i o o n n Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory. Model Number: Serial Number: Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 17
Attempting to alter wiring can cause injury. • Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 18
• The UPS system has been evaluated for use with a maximum of four 93PM EBCs for an Eaton 93PM 20- 50 kW UPS, Eaton 93PM 20-100 kW UPS, Eaton 93PM 20-150 kW UPS, or Eaton 93PM 20-200 kW UPS and a maximum of eight Eaton 93PM IBCs for an Eaton 93PM 100-400 kW UPS.
Page 19
Ne pas fumer près des accumulateurs. Ne pas produire de flamme ou d’étincelle dans la zone de l’accumulateur. Dissiper l'électricité statique de votre corps en touchant une surface reliée à la terre avant de toucher les accumulateurs. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 21
C C h h a a p p t t e e r r 3 3 I I n n s s t t a a l l l l a a t t i i o o n n P P l l a a n n a a n n d d U U n n p p a a c c k k i i n n g g Use the following basic sequence of steps to install the Eaton 93PM Integrated Battery Cabinet-Large (IBC-L) or Integrated Battery Cabinet-Large High Rate (IBC-LH): Create an installation plan for the IBC.
Page 22
25°C (77°F). Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty. Refer to Eaton's Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information.
Page 23
Allow clearance in front of, and on back or top of the cabinet for proper air circulation. The clearances required around the IBC cabinet are shown in Table Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 24
914.4 mm (36") working space From Back of Cabinet – Seismic Installation From Right Side of Cabinet None Required None Required From Left Side of Cabinet Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
NOTE The sidecar is shown factory installed on the left side of the IBC. However, the sidecar can be factory installed on the right side. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Installation Plan and Unpacking Figure 7. IBC-L or IBC-LH with Factory Installed Side Car Dimensions (Front and Top View) [28.7] [0.8] [18.2] [5.9] [20.1] [5.5] 31.5 [1.2] [32.0] Dimensions are in millimeters [inches] NOTE The sidecar is shown factory installed on the left side of the IBC. However, the sidecar can be factory installed on the right side.
Figure 8. IBC-L or IBC-LH Center of Gravity [23.6] Dimensions are in millimeters [inches] Center of Gravity Dimensions, See Figure MM (IN) 432V 427 (16.8) 480V 410 (16.1) Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Figure MM (IN) 432V With Left-Mounted Sidecar 612 (24.1) With Right-Mounted Sidecar 444 (17.5) 480V With Left-Mounted Sidecar 602 (23.7) With Right-Mounted Sidecar 421 (16.6) Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 31
5. For standalone external power wiring recommendations, including the minimum AWG size of external wiring, see Table 6 Table 7. Wire sizes listed are for copper wiring only. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 32
Standalone IBC-L installations with three or more IBCs or IBC-LH installations with two or more IBCs require a customer supplied external tie point and circuit breaker or disconnect between the IBCs and the UPS. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 33
Battery (+) 400-5 1, 2, 3, 4, 400-6 5, 6, 7, 400-7 93PM Battery (–) or 8 400-8 IBC-L one per one per Ground cabinet cabinet Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 34
The power wiring terminals are pressure terminations, UL and CSA rated at 90°C. See Table 8 for external power cable terminations. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 35
Use Class 2 wiring methods (as defined by the NEC) for interface wiring up to 30V. The wire should be rated for 24V, 1A minimum. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 36
Carefully inspect the outer packaging for evidence of damage during transit. CAUTION Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE...
Failure to store and protect the IBC properly may void the warranty. Figure 10. Eaton 93PM IBC-L or 93PM IBC-LH as Shipped on Pallet Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Installation Plan and Unpacking Figure 11. Eaton 93PM IBC-L or 93PM IBC-LH with Left or Right-Mounted Sidecar as Shipped on Pallet IBC-L or IBC-LH IBC-L or IBC-LH with Left-Mounted Sidecar with Right-Mounted Sidecar Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Integrated Battery Cabinet-Large High Rate (432V). Figure 13 shows the location of the battery breaker in the 93PM Integrated Battery Cabinet-Large High Rate (480V). Figure 12. Eaton 93PM IBC-L or 93PM IBC-LH (432V) Battery Breaker Location – Front View with Door Removed Battery Breaker...
Installation Plan and Unpacking Figure 13. Eaton 93PM IBC-LH (480V) Battery Breaker Location – Front View with Door Removed Battery Breaker Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 41
IBC cabinet center of gravity measurements). Open the front door by lifting the latch from the bottom and turning to the right (counterclockwise) and swing the door open. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 42
Pull the two pallet skids out from under the left, right, front, rear, and two center supports. Recycle the pallet skids, supports, and hardware in a responsible manner. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
(4 places rear) Pallet Skid Cabinet Mounting Bolts (4 places left side) (4 places rright side) Front Cabinet Support Support Bolts (1 at each corner) Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 44
25. If permanently mounting the IBC, proceed to Step 26; otherwise, skip to Step 26. Locate the two floor mounting brackets from the parts kit. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Inter-cabinet wiring access knockouts. Remove knockouts as required to route power wiring between cabinets. Left Side View Right Side View Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Use this procedure to wire line-up-and-match 93PM Integrated Battery Cabinets to the 93PM UPS cabinet. To install wiring to connections: Verify the UPS system is turned off and all power sources are removed. Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More...
Page 48
Setting; otherwise, skip to paragraph 4.5 Installing IBC Interface Wiring. NOTE Internal battery strings are to be connected by an authorized Eaton Customer Service Engineer at system startup. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Use this procedure to wire standalone 93PM Integrated Battery Cabinets to the 93PM UPS cabinet. To install wiring to connections: Verify the UPS system is turned off and all power sources are removed. Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More...
Page 55
Setting; otherwise, skip to paragraph 4.5 Installing IBC Interface Wiring. NOTE Internal battery strings are to be connected by an authorized Eaton Customer Service Engineer at system startup. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Failure to adhere to 5x instantaneous trip setting voids the battery warranty. To verify the trip setting: Verify the UPS system is not in reserve mode or operating on battery. Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More Information, for UPS operating procedures.
In multiple IBC installations, route the battery interface wiring between IBCs through the top of the adjacent IBC using the top inter-cabinet access pass-through (see Figure 15). Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 58
Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 For More Information, for UPS cabinet termination requirements. 11. Proceed to paragraph 4.5.2 Installing Battery Shunt Trip Interface Connections. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 61
Thermal Sensor Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 62
Thermal Sensor Return Contact used to signal a battery temperature out of specification and to turn off the battery charger to prevent thermal runaway. Thermal Sensor Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
TB2-3 and TB3-3 terminals in IBC1 can be used to route the return wire to the UPS. NOTE 6 The Thermal Sensor is optional. If not installed, terminals TB2-11, TB2-12, TB3-11, and TB3-12 are not present. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
TB2 and TB3 connector pin 1 is located at the front of the cabinet. NOTE 3 The Thermal Sensor is optional. If not installed, terminals TB2-11, TB2-12, TB3-11, and TB3-12 are not present. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
2; if wiring the IBC shunt trip interface terminals using the top entry access, proceed to Step 4; if wiring the IBC shunt trip interface terminals using the bottom entry access, proceed to Step Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 66
13. If removed, reinstall the sidecar internal safety shield panel and secure with the retained hardware. 14. If removed, reinstall the sidecar front panel and secure with the retained hardware. 15. Once the battery cabinets are installed and wired, return to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More...
Page 67
Route the thermal sensor interface wiring from the UPS thermal sensor (building alarm) interface terminals through the bottom of the IBC to the IBC battery interface terminal block TB2. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
13. If removed, reinstall the sidecar internal safety shield panel and secure with the retained hardware. 14. If removed, reinstall the sidecar front panel and secure with the retained hardware. 15. Once the battery cabinets are installed and wired, return to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More...
Page 69
Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. o Visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
External tie point, battery breaker or disconnect, and wiring to be supplied by the customer. NOTE 2 Up to eight cabinets can be paralleled with a 93PM 100-400 kW UPS. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
External tie point, battery breaker or disconnect, and wiring to be supplied by the customer. NOTE 2 Up to four cabinets can be paralleled with a 93PM 100-400 kW UPS. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Battery Detect and DC Shunt Trip wiring should be a minimum of 18 AWG. NOTE 2 Four battery cabinets shown. Battery cabinets 5 through 8 are wired the same. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
S S c c h h e e m m a a t t i i c c s s Figure 39 shows the 93PM IBC-L and 93PM IBC-LH 432V schematic and Figure 39 shows the 93PM IBC-L and 93PM IBC-LH 480V schematic Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 77
Onelines and Schematics Figure 39. 93PM Integrated Battery Cabinet Schematic – IBC-L and IBC-LH (432V) Thermal Sensor Sensor #1 ALTERNATE CONTROL WIRING FOR TB3 Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 78
Onelines and Schematics Figure 40. 93PM Integrated Battery Cabinet Schematic – IBC-LH (480V) Thermal Sensor Sensor #1 ALTERNATE CONTROL WIRING FOR TB3 Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
6 6 . . 2 2 . . 4 4 B B A A T T T T E E R R Y Y M M a a i i n n t t e e n n a a n n c c e e Contact an Eaton service representative for battery maintenance. Battery replacement and maintenance should be performed only by authorized service personnel. Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 80
Phillips and Pozidriv are registered trademarks of Phillips Screw Company. A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
M M o o d d e e l l N N u u m m b b e e r r s s The Integrated Battery Cabinet (IBC) is available in two model to meet the needs of the Eaton 93PM UPS product line.
Page 82
95%, noncondensing storage) Acoustical Noise Not applicable Safety Conformance UL1778 4 edition Agency Markings cULus EMC (Class A) FCC Part 15 Class A and 62040-2 c3 Eaton 93PM Integrated Battery Cabinet (IBC-L, IBC-LH [432V], and IBC-LH [480V]) Installation Manual 164000228—Rev 08...
Page 83
For Product installed (and currently located) outside the fifty (50) United States and the District of Columbia, if, in the opinion of Eaton, a Warranted Item is defective, Eaton's sole obligation, at the option of Eaton, will be to refurbish or replace such defective Warranted Item (not including the costs of labor coverage). The defective Warranted Item will be refurbished or replaced onsite at the End-User's location or such other location as determined by Eaton.
Page 84
Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton's reasonable control. In no case will Eaton's liability under this Warranty exceed the replacement value of the Warranted Items.