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Eaton 93PM Installation And Operation Manual

Eaton 93pm ups 60–100 kw (480v)
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Eaton
93PM UPS
60–100 kW (480V)
Installation and Operation Manual

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  • Page 1 ® Eaton 93PM UPS 60–100 kW (480V) Installation and Operation Manual...
  • Page 3 ® Eaton 93PM UPS 60–100 kW (480V) Installation and Operation Manual...
  • Page 4 Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies. ©Copyright 2013 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

  • Page 5: Table Of Contents

    Battery Power Wiring ..............4-10 Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...
  • Page 6 General Purpose Relay Contact ............Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2...
  • Page 7 WARRANTY....................Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2...
  • Page 8 Table of Contents This page intentionally left blank. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...
  • Page 9 Eaton 93PM UPS (60–100 kW) with Left or Right Mounted Sidecar ......

  • Page 10: List Of Figures

    List of Figures This page intentionally left blank. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...
  • Page 11 UPS External Power Cable Terminations for the Eaton 93PM-100 ....... .

  • Page 12: List Of Tables

    List of Tables This page intentionally left blank. viii Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 13: Introduction

    AC power to protect the customer's load from power failures. The Eaton 93PM 60–100 kW online power protection system is used to prevent loss of valuable electronic information, minimize equipment downtime, and minimize the adverse effect on production equipment due to unexpected power problems.

  • Page 14: Ups Standard Features

    Introduction UPS with Left-Mounted Sidecar UPS with Right-Mounted Sidecar Figure 1-2. Eaton 93PM UPS (60–100 kW) with Left or Right Mounted Sidecar UPS Standard Features The UPS has many standard features that provide cost-effective and consistently reliable power protection. The descriptions in this section provide a brief overview of the UPS standard features.

  • Page 15: Customer Interface

    1.1.4 Energy Saver System Mode The 93PM Series UPS offers an Energy Saver System (ESS) mode that maximizes efficiency by eliminating unnecessary power conversion when the commercial power source is within acceptable voltage and frequency limits. In this mode, the UPS is actively monitoring the critical bus and instantly and seamlessly transitions to double-conversion mode (inverter online) if a commercial electrical power brownout, blackout, overvoltage, undervoltage, or out-of-tolerance frequency condition occurs.

  • Page 16: Sidecar Integrated Accessory Cabinet-Bypass

    Power-off (REPO) control or Minislot communication cards. Using This Manual This manual describes how to install and operate the Eaton 93PM 60–100 kW. Read and understand the procedures described in this manual to ensure trouble-free installation and operation. In particular, be thoroughly familiar with the REPO procedure (see paragraph 6.3.11).

  • Page 17: Conventions Used In This Manual

    This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 18: For More Information

    Introduction For More Information Refer to the Eaton 93PM Integrated Battery Cabinet Installation Manual for the following additional information: Installation instructions, including site preparation, planning for installation, wiring and safety information, and detailed illustrations of cabinets with dimensional and connection point drawings...

  • Page 19: Safety Warnings

    DO NOT DISCONNECT the batteries while the UPS is in Battery mode. Replace batteries with the same number and type of batteries as originally installed with the UPS. Disconnect the charging source prior to connecting or disconnecting terminals. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...
  • Page 20 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 21: Section 1 - Installation

    Section 1 Installation...

  • Page 23: Ups Installation Plan And Unpacking

    If the UPS is to be operated at an altitude higher than 1500m (5000 ft), contact an Eaton service representative for important information about high altitude operation. The operating environment must meet the weight, clearance, and environmental requirements specified.

  • Page 24: Table 3-1. Ups Cabinet Weights

    UPS requirements. Operating temperatures above the recommended range will result in decreased battery life and performance, and may reduce or void the battery warranty. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 25: Figure 3-1. Ups Cabinet Dimensions (Front And Right Side Views)

    10.26 (2588) Eaton 93PM-100 100 kW 480/480 11.40 (2875) Right Side Front Dimensions are in millimeters [inches] Figure 3-1. UPS Cabinet Dimensions (Front and Right Side Views) Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 26: Figure 3-2. Ups Cabinet Dimensions (Top And Bottom Views)

    UPS Installation Plan and Unpacking Front Bottom Front NOTE Top exhaust configuration shown. Dimensions are in millimeters [inches] Figure 3-2. UPS Cabinet Dimensions (Top and Bottom Views) Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 27: Figure 3-3. Ups Cabinet With Left-Mounted Or Right-Mounted Sidecar Dimensions (Front And Right Side Views)

    UPS With Right-Mounted Sidecar UPS With Left-Mounted Sidecar Dimensions are in millimeters [inches] Figure 3-3. UPS Cabinet with Left-Mounted or Right-Mounted Sidecar Dimensions (Front and Right Side Views) Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 28: Figure 3-4. Ups Cabinet With Left-Mounted Or Right-Mounted Sidecar Dimensions (Top And Bottom Views)

    UPS With Left-Mounted Sidecar UPS With Right-Mounted Sidecar Dimensions are in millimeters [inches] Figure 3-4. UPS Cabinet with Left-Mounted or Right-Mounted Sidecar Dimensions (Top and Bottom Views) Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 29: Figure 3-5. Ups Cabinet Center Of Gravity

    Weight and Center of Gravity Weight kg (lb) Eaton 93PM-100 UPS 921 (36.25) 435.5 (17) 276 (10.86) 394 (869) Dimensions are in millimeters [inches] Figure 3-5. UPS Cabinet Center of Gravity Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 30: Figure 3-6. Ups Cabinet With Left-Mounted Or Right-Mounted Sidecar Center Of Gravity

    356 (14) 496 (1094) Eaton 93PM-100 UPS with left-mounted UPS Top Entry Wiring Sidecar (no breakers) 911 (35.86) 439.5 (17.3) 418 (16.45) 469 (1034) Eaton 93PM-100 UPS with right-mounted UPS Top Entry Wiring Sidecar (no breakers) 911 (35.86) 439.5 (17.3) 338 (113.3)

  • Page 31: Figure 3-7. Remote Epo Switch Dimensions

    [3.57] (Square) 1.57 [0.40] Needed to remove key Front View 1/2" Knockout Pattern (Typical 5 Sides Dimensions are in millimeters [inches] Figure 3-7. Remote EPO Switch Dimensions Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 32: Ups System Power Wiring Preparation

    If the maintenance bypass solution being installed does not provide such functionality, DO NOT use a single feeder breaker to supply both the UPS and the maintenance bypass. 3-10 Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 33: Table 3-4. Input/Output Ratings And External Wiring Requirements For The Eaton 93Pm-100

    AWG or kcmil Number (each) NOTE Callout letters map to Figure . NOTE Line-up-and-match battery wiring is factory supplied with the Eaton 93PM Integrated Battery Cabinet (IBC). Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality 3-11...

  • Page 34: Table 3-5. Ups External Power Cable Terminations For The Eaton 93Pm-100

    6 - #14-1/0 5.1 (45) Slotted NOTE Customer ground, sized in accordance with NEC Table 250.122, can be run in any conduit listed in Table 3-6. 3-12 Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 35: Table 3-6. Power Cable Conduit Requirements

    AC Input to UPS Rectifier and Bypass (A, B, C, Ground) AC Output (Four Wire) 1-1/2 Eaton 93PM-100 100 kW (A, B, C, Ground) Battery 2-1/2 (Positive, Negative, Ground) Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality 3-13...

  • Page 36: Table 3-7. Recommended Input And Bypass Circuit Breaker Ratings

    Eaton 93PM-100 80 kW 100% Rated 100A 80% Rated 150A Eaton 93PM-100 90 kW 100% Rated 125A 80% Rated 150A Eaton 93PM-100 100 kW 100% Rated 125A 3-14 Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 37: Ups System Interface Wiring Preparation

    LAN and telephone drops for use with Minislot connectivity cards must be supplied by the customer. The UPS battery aux signal wiring from the UPS must be connected to the battery disconnect device. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 38: Inspecting And Unpacking The Ups Cabinets

    Carefully inspect the outer packaging for evidence of damage during transit. CAUTION Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3-1 for cabinet weight).

  • Page 39: Figure 3-8. Ups Cabinet As Shipped On Pallet

    Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation.
  • Page 40 UPS Installation Plan and Unpacking UPS with Left-Mounted Sidecar UPS with Right-Mounted Sidecar Figure 3-9. UPS Cabinet with Left-Mounted or Right-Mounted Sidecar as Shipped on Pallet 3-18 Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 41: Ups System Installation

    Figure 4-1. Place a floor protector from the parts kit underneath each jacking bolt, and screw the bolts down against them. The floor protectors protect the floor from being marred by the jacking bolts. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...
  • Page 42 Floor Protectors (2 places front) (2 places rear) Figure 4-1. Removing the Pallet Skids and Supports – Eaton 93PM UPS WARNING Do not remove or loosen the cabinet mounting or cabinet support bolts until instructed. Loosen, but do not remove, the skid mounting bolts holding the pallet skids to the front and rear supports, and to the left and right side supports (see Figure 4-1).
  • Page 43 23. Using the retained cabinet mounting bolts, install the floor mounting brackets to the front and rear of the UPS with the angle facing outward. 24. Secure the cabinet to the floor with customer-supplied hardware. 25. Proceed to paragraph 4.3 Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 44: Integrated Battery Cabinet Installation

    Figure 4-2. Removing the Sidecar Pallet Skids and Supports – Eaton 93PM UPS Integrated Battery Cabinet Installation If installing Integrated Battery Cabinets (IBCs), refer to the Eaton 93PM Integrated Battery Cabinet Installation Manual listed in paragraph 1.8 for installation instructions.

  • Page 45: External Ac Power Wiring Installation

    13. Connect phase A, B, and C power wiring from output terminals and neutral terminals to the critical load. See paragraph 3.2.2 for wiring and termination requirements. For a detailed view of the UPS terminal blocks, see Figure 4-7. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 46: Figure 4-3. Ups Conduit And Wire Entry Locations

    Front Bottom View Top Entry Conduit Landings for customer interface wiring. (Remove panels to drill or punch conduit holes.) Figure 4-3. UPS Conduit and Wire Entry Locations Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 47: Figure 4-4. Sidecar Conduit And Wire Entry Locations

    Input and Output, and DC Input (Remove panel to drill or punch conduit holes.) Front UPS with Right -Mounted Sidecar Figure 4-4. Sidecar Conduit and Wire Entry Locations Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...
  • Page 48 Left Side View Right Side View Inter-cabinet wiring access knockouts. Remove knockouts as required to route power wiring between cabinets. Figure 4-5. UPS Inter-Cabinet Wiring Access Location Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...
  • Page 49 AC Input to UPS Rectifier (A, B, C) (A, B, C) (See Figure 4-7 for detail) (See Figure 4-7 for detail) Front Figure 4-6. Power Terminal Locations Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 50: Battery Power Wiring

    Route and connect the battery cables between the UPS and battery cabinet or battery disconnect according to the instructions in the Eaton 93PM Integrated Battery Cabinet Installation Manual, listed in paragraph 1.8. See Figure 4-3, Figure 4-4, and Figure 4-5 for wiring access information and Figure 4-6 for terminal locations.

  • Page 51: Installing Interface Connections

    UPS and static switch shelf bushing to the UPS battery interface terminals. See Figure 4-3 for UPS wiring access information and Figure 4-8 and Figure 4-9 for UPS terminal locations. Refer to the Eaton 93PM Integrated Battery Cabinet Installation Manual, listed in paragraph 1.8 for battery cabinet wiring access information and instructions.

  • Page 52: Figure 4-8. Battery Shunt Trip And Battery Detect Terminal Locations

    15. Close the UPS outside door and secure the latch. Shunt Trip and Battery Detect Terminals (See Figure 4-9 for detail) Figure 4-8. Battery Shunt Trip and Battery Detect Terminal Locations 4-12 Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 53: Figure 4-9. Battery Shunt Trip And Battery Detect Terminal Detail

    Shunt Trip and Battery Detect Battery Detect Common Battery Detect Battery Shunt Trip – Battery Shunt Trip + Figure 4-10. Battery Shunt Trip and Battery Detect Terminal Assignments Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality 4-13...

  • Page 54: Installing Building Alarm And Relay Contact Connections

    15. If wiring Minislot connections, proceed to paragraph 4.8.3; if wiring REPO connections, proceed to paragraph 4.9; otherwise, proceed to Step 16. 16. Close the UPS outside door and secure the latch. 4-14 Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 55: Figure 4-11. Interface Terminal Locations

    UPS System Installation Minislot Communication Bays Interface Terminals (See Figure 4-12 for detail) (See Figure 4-12 for detail) Front Figure 4-11. Interface Terminal Locations Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality 4-15...

  • Page 56: Figure 4-13. Bottom Access Interface Wiring Access

    Wire Tie Anchors (See Figure 4-14 for Detail) Bottom Access Interface Wiring Channel Bottom Entry Conduit Landings for Customer Interface Wiring Figure 4-13. Bottom Access Interface Wiring Access 4-16 Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 57: Figure 4-14. Wire Tie Anchors

    Building Alarm 4 Return Building Alarm 2 Building Alarm 4 Building Alarm 2 Return Building Alarm 3 Building Alarm 3 Return Figure 4-15. Building Alarm Terminal Block Connector Assignments Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality 4-17...

  • Page 58: Installing Minislot Interface Connections

    Remove the cabinet stiffener bar (see Figure 4-12) before installing or removing Minislot cards. Reinstall the bar after the procedure is completed, For installation and setup of a Minislot card, contact an Eaton service representative (see paragraph 1.9) To install wiring: If not already installed, install the LAN drop.

  • Page 59: Installing A Repo Switch

    Remove the bottom interface entry conduit landing plates to drill or punch holes (see Figure 4-13). 10. Reinstall the interface entry plates and install the conduit. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality 4-19...

  • Page 60: Figure 4-17. Repo Switch

    18. Close the UPS outside door and secure the latch. UPS REPO Normally Open Normally Closed EPO_A_B EPO_A REPO Contacts REPO Contacts EPO_B GND-ISO Figure 4-18. REPO Terminal Block Connector Assignments 4-20 Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 61: Figure 4-19. Normally-Open Repo Switch Wiring

    REPO switch rating is 24 Vdc, 1A minimum. NOTE The REPO switch must be a latching-type switch not tied to any other circuits. Figure 4-20. Normally-Closed REPO Switch Wiring Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality 4-21...

  • Page 62: Initial Startup

    Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.

  • Page 63: Installation Checklist

    Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (Optional) Air conditioning equipment is installed and operating correctly. The area around the installed UPS system is clean and dust-free. (Eaton recommends that the UPS be installed on a level floor suitable for computer or electronic equipment.) Adequate workspace exists around the UPS and other cabinets.

  • Page 64: Ups System Installation

    UPS System Installation Notes 4-24 Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 65: Section 2 - Operation

    Section 2 Operation...

  • Page 67: Understanding Ups Operation

    Understanding UPS Operation UPS System Overview The Eaton 93PM UPS is a continuous-duty, solid-state, transformerless, three-phase, true online system that provides conditioned and uninterruptible AC power to the UPS system's output and critical load. The basic system consists of a rectifier, battery converter, inverter, monitoring/operation control panel, integrated communication server, and digital signal processor (DSP) logic.

  • Page 68: Modes

    5.2.1 Modes The Eaton 93PMUPS supports a critical load in four different modes of operation: In Energy Saver System (ESS) mode, commercial AC power is supplied directly to the critical load through the internal bypass and transfers automatically to Normal mode (double-conversion on demand) if an abnormal condition is detected.

  • Page 69: Energy Saver System Mode

    If the UPS suffers an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 70: Bypass Mode

    UPS automatically attempts to transfer back to Normal mode (up to three times within a ten minute period). The fourth transfer locks the critical load to the bypass source and requires operator intervention to transfer. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 71: Battery Mode

    Normal mode. Depending on the total load and the duration of the battery discharge, battery current limit alarms may be seen for a short time due to the current required to recharge the battery. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 72: Single Ups Unit System Oneline Configurations

    93PM-100 Single reverse transfer UPS with three breaker bypass and external battery See Figure 5-9 93PM-100 Single reverse transfer UPS with four breaker bypass and external battery Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...
  • Page 73 Battery Breaker EXTERNAL BATTERY CABINET (Not supplied with the UPS) NOTE Callout letters A, B, C, and D map to Table 3-4. Figure 5-6. UPS System Oneline Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...
  • Page 74 EXTERNAL BATTERY CABINET NOTE Callout letters A, B, C, and D map to Table 3-4. (Not supplied with the UPS) Figure 5-7. UPS System Oneline with Two-Breaker Bypass Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...
  • Page 75 EXTERNAL BATTERY CABINET (Not supplied with the UPS) NOTE Callout letters A, B, C, and D map to Table 3-4. Figure 5-8. UPS System Oneline with Three-Breaker Bypass Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...
  • Page 76 CABINET (Not supplied with the UPS) NOTE Callout letters A, B, C, and D map to Table 3-4. Figure 5-9. UPS System Oneline with Four-Breaker Bypass 5-10 Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 77: Ups Operating Instructions

    Figure 6-1 shows the control panel location on the front door of the UPS. For a description of the UPS control panel functions, and how to control and monitor UPS operation., see paragraph 6.2. Control Panel Door Latch Figure 6-1. UPS Controls and Indicators Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 78: Using The Control Panel

    The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph 6.3 for use of the operational controls. When the unit powers up, the screen displays the as shown in Figure 6-2. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 79: Status Indicators

    This message is also written to the Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 80: Using The Lcd Touch Screen

    Look at a log of UPS events (alarms, notices, and commands) (see paragraph 6.2.6) Monitor UPS operation (see paragraph 6.2.6) Set UPS parameters (see paragraph 6.2.6) Control UPS operation (see paragraphs 6.2.6 and 6.2.8) Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 81: Using The Menu

    The Mimic screen shows the internal components of the UPS cabinet and a real-time graphical representation of the operating status of the system. Figure 6-4. Main Menu and Mimic Screen Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 82: Display Menu Operation

    Tap the STATISTICS tab on the main menu navigation bar to display a summary of UPS statistics. Statistics Details Tap the desired statistic button for to display the detailed statistic screen. Controls See paragraph 6.2.8 for details. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 83: Figure 6-5. Typical Settings User Screen

    UPS Operating Instructions Figure 6-5. Typical Settings User Screen Figure 6-6. Typical Settings Configuration Screen Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 84: Sign In

    Default Level 1 password is 1111. Sign in is complete. Tap continue to return to previous screen. Figure 6-7. Sign In Password Screen Figure 6-8. Sign In Keypad Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 85: System Controls

    RUN BATTERY TEST starts the battery test. Table 6-5. Typical System Status Messages Function Message Double Conversion; Bypass; ESS Bypass Off; On; Available Charger Charger Resting; Charger Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 86: Single Ups Operation

    UPS Operating Instructions Single UPS Operation NOTE 1 If an Integrated Battery Cabinet (IBC) is installed, refer to the Eaton 93PM Integrated Battery Cabinet Installation Manual listed in paragraph 1.8 for EBC battery breaker location. NOTE 2 If an Integrated Accessory Cabinet-Distribution (IAC-D) is installed, refer to the Eaton 93PM Integrated Accessory Cabinet-Distribution Installation and Operation Manual listed in paragraph 1.8 for operating instructions.

  • Page 87: Transfer From Bypass To Double Conversion Mode

    Tap the SEREVICE CONTROLS tab on the Control menu navigation bar. Tap the DISABLE ESS button. The UPS transfers to Double Conversion mode. The NORMAL status indicator is illuminated. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality 6-11...

  • Page 88: Transfer From Double Conversion Mode To Ess Mode

    To turn the battery charger off: Tap the CONTROLS tab on the main menu navigation bar. The Control screen is displayed. Tap the TURN OFF CHARGER button. 6-12 Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 89: Battery Test

    To restart the UPS after using the SHUTDOWN , follow the procedure in paragraph 6.3.1 or 6.3.2. WARNING Power is present inside the UPS cabinet after the upstream input feeder circuit breakers are opened because of the installed internal batteries. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality 6-13...

  • Page 90: 6.3.11 Using The Remote Emergency Power-Off Switch

    Power is present inside the UPS cabinet after the upstream input feeder circuit breakers are opened because of the installed internal batteries. Activated Deactivated Pushbutton locked into place Unlock pushbutton to release Figure 6-10. REPO Operation 6-14 Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 91: Communication

    3.2.3 and paragraph 4.8. For location of the customer interface panel and terminals, see Figure 4-11 and Figure 4-12. Minislot Cards The Eaton 93PM UPS has two standard, factory-installed Minislot communication bays. See Figure 4-11 for bay locations. The UPS is compatible with the following Minislot cards (see Figure 7-1): ®...

  • Page 92: General Purpose Relay Contact

    UPS horn may not be heard immediately. CAUTION Contacts should not be operated in excess of 30 Vac @ 5A maximum. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 93: Ups Maintenance

    Each battery string is an energy source in itself. DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If you suspect that a battery string needs service, contact an Eaton service representative. If the string requires service contact an Eaton service representative.

  • Page 94: Performing Preventive Maintenance

    Ensure the operating environment is within the parameters specified in paragraph 3.2.1 and Chapter 9, “Product Specifications. ” Ensure the UPS is in Normal mode (Normal status indicator is illuminated). If an alarm lamp is illuminated or the Normal status indicator is not illuminated, contact an Eaton service representative. 8.2.2 MONTHLY Maintenance Perform the following steps monthly: Monitor system parameters as described in paragraph 6.2, “Using the Control Panel”...

  • Page 95: Annual Maintenance

    8.2.3 ANNUAL Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings. 8.2.4 BATTERY Maintenance Contact an Eaton service representative for battery maintenance.

  • Page 96: Installing Batteries

    Maintenance Training A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Help Desk (see paragraph 1.8).

  • Page 97: Product Specifications

    6 kV OC, 3 kA SC per ANSI 62.41 and IEC 8014 Battery Voltage 432 Vdc 16.5 A maximum per 50 kW module at any load up to100% at nominal input Battery Charging Capacity voltage Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 98: Ups Output

    Electrostatic Discharge (ESD) Meets IEC 61000-4-2 Level 3specifications. Withstands up to 4 kV contact Immunity pulse without damage and with no disturbance or adverse effect to the critical load. Eaton 93PM UPS (60–100 kW, 480V) Installation and Operation Manual P-164000227—Rev 2 www.eaton.com/powerquality...

  • Page 99: Warranty

    For Product installed (and currently located) outside the fifty (50) United States and the District of Columbia, if, in the opinion of Eaton, a Warranted Item is defective, Eaton's sole obligation, at the option of Eaton, will be to refurbish or replace such defective Warranted Item (not including the costs of labor coverage). The defective Warranted Item will be refurbished or replaced onsite at the End-User's location or such other location as determined by Eaton.
  • Page 100 Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton's reasonable control. In no case will Eaton's liability under this Warranty exceed the replacement value of the Warranted Items.
  • Page 102 *P-164000227 2* P-164000227 2...

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