Eaton 93PM Installation And Operation Manual
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Eaton 93PM Installation And Operation Manual

Eaton 93PM Installation And Operation Manual

50 kw (480v/208v) iac-d 50 kw (208v/208v) iac-d 100 kw (480v/208v) iac-d 100 kw (208v/208v) iac-d 150 kw (480v/208v) iac-d 200 kw (480v/208v) iac-d
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Eaton
93PM Integrated Accessory Cabinet-Distribution
50 kW (480V/208V) IAC-D
50 kW (208V/208V) IAC-D
100 kW (480V/208V) IAC-D
100 kW (208V/208V) IAC-D
150 kW (480V/208V) IAC-D
200 kW (480V/208V) IAC-D
Installation and Operation Manual

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  • Page 1 ® Eaton 93PM Integrated Accessory Cabinet-Distribution 50 kW (480V/208V) IAC-D 50 kW (208V/208V) IAC-D 100 kW (480V/208V) IAC-D 100 kW (208V/208V) IAC-D 150 kW (480V/208V) IAC-D 200 kW (480V/208V) IAC-D Installation and Operation Manual...
  • Page 3 ® Eaton 93PM Integrated Accessory Cabinet-Distribution 50 kW (480V/208V) IAC-D 50 kW (208V/208V) IAC-D 100 kW (480V/208V) IAC-D 100 kW (208V/208V) IAC-D 150 kW (480V/208V) IAC-D 200 kW (480V/208V) IAC-D Installation and Operation Manual...
  • Page 4 National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies. ©Copyright 2013-2014 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

  • Page 5: Table Of Contents

    IAC-D Operation ..............Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6...
  • Page 6 WARRANTY ....................Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6...
  • Page 7 Figure 3-1. 93PM IAC-D Cabinet Dimensions (Front, Right Side, and Back Views) ......

  • Page 8: List Of Figures

    List of Figures This page intentionally left blank. Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 9: List Of Tables

    Table 3-12. Recommended Installation Parts and Tools (Not Supplied by Eaton) ......
  • Page 10 List of Tables This page intentionally left blank. Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 11: Introduction

    The distribution options are custom configurable, enabling adaptation and expansion without costly electrical rework. Four 480V/208V models are available, the 93PM 50 kW IAC-D, the 93PM 100 kW IAC-D, 93PM 150 kW IAC-D, and the 93PM 200 kW IAC-D. Two 208V/208V models are available, the 93PM 50 kW IAC-D and the 93PM 100 kW IAC-D.

  • Page 12: Features

    - A no distribution option provides a single 350A output breaker. - Neutral Current Monitoring available at the UPS display. - Optional factory pre-wiring to allow subfeed breakers to be field installed. Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 13 - A no distribution option provides a single 600A output breaker. - Optional Neutral Current Monitoring available at the UPS display. - Optional factory pre-wiring to allow subfeed breakers to be field installed Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 14: Installation Features

    IAC-D may be installed on the right side of the UPS cabinet. See Figure 1-2 through Figure 1-5 for line-up-and-match configuration views. Model Configurations The following 93PM IAC-D model configurations are available for use with the 93PM UPS Series: 50 kW IAC-D with 480/208 Vac output transformer and: Up to two PRL1A 225A 42-pole distribution panels.
  • Page 15 - One PRL1A 225A 42-pole distribution panel and up to three JG-Frame 3-pole 100-250A adjustable subfeed distribution breakers. - Up to five JG-Frame 3-pole 100-250A adjustable subfeed distribution breakers. - One MD-Frame 3-pole 700A output breaker. Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 16: Figure 1-3. Eaton 93Pm 50 Kw, 100 Kw, And 150 Kw Capacity Ups With Right-Mounted Eaton 93Pm Iac-D

    Introduction 93PM IAC-D 93PM UPS Figure 1-2. Eaton 93PM 50 kW, 100 kW, and 150 kW Capacity UPS with Left-Mounted Eaton 93PM IAC-D 93PM UPS 93PM IAC-D Figure 1-3. Eaton 93PM 50 kW, 100 kW, and 150 kW Capacity UPS with Right-Mounted Eaton 93PM IAC-D Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6...

  • Page 17: Figure 1-4. Eaton 93Pm 150 Kw Redundant And 200 Kw Ups With Left-Mounted Eaton 93Pm Iac-D

    Introduction 93PM IAC-D 93PM UPS Figure 1-4. Eaton 93PM 150 kW Redundant and 200 kW UPS with Left-Mounted Eaton 93PM IAC-D 93PM UPS 93PM IAC-D Figure 1-5. Eaton 93PM 150 kW Redundant and 200 kW UPS with Right-Mounted Eaton 93PM IAC-D Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6...

  • Page 18: Using This Manual

    This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 19: For More Information

    For More Information Refer to the Eaton 93PM UPS (20–50 kW, 480V – 50 kW Frame) Installation and Operation Manual, the Eaton 93PM UPS (20-100 kW, 480V – 100 kW Frame) Installation and Operation Manual, the Eaton 93PM UPS (20–150 kW, 480V –...
  • Page 20 Introduction This page intentionally left blank. 1-10 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 21: Safety Warnings

    The operating environment should be maintained within the parameters stated in this manual. Keep surroundings uncluttered, clean, and free from excess moisture. Observe all DANGER, WARNING, and CAUTION notices affixed to the inside and outside of the equipment. Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 22 Safety Warnings This page intentionally left blank. Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 23: Section 1 - Installation

    Section 1 Installation...

  • Page 25: Installation Plan And Unpacking

    Chapter 3 Installation Plan and Unpacking Use the following basic sequence of steps to install the Eaton 93PM Integrated Accessory Cabinet-Distribution (IAC-D): Create an installation plan for the IAC-D (Chapter 3). Prepare your site for the IAC-D (Chapter 3). Inspect and unpack the IAC-D (Chapter 3).

  • Page 26: Table 3-1. Air Conditioning Or Ventilation Requirements During Full Load Operation

    4 at 227 (501) and two panelboards Eaton 93PM 200 kW IAC-D with output transformer 1023 (2256) 977 (2154) 4 at 244 (539) and two panelboards Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 27: Table 3-3. Iac-D Cabinet Clearances

    From Back of Cabinet with Rear Exhaust (50 kW and 100 kW, 208V/208V) 457.2 mm (18") minimum clearance for ventilation From Right Side of Cabinet None Required From Left Side of Cabinet None Required Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 28: Figure 3-1. 93Pm Iac-D Cabinet Dimensions (Front, Right Side, And Back Views)

    Installation Plan and Unpacking Front View Right Side View Back View Dimensions are in millimeters [inches] Figure 3-1. 93PM IAC-D Cabinet Dimensions (Front, Right Side, and Back Views) Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 29 Installation Plan and Unpacking Front Bottom Front Dimensions are in millimeters [inches] NOTE Top exhaust configuration shown. Figure 3-2. 93PM IAC-D Dimensions (Top and Bottom Views) Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 30 909 (2004) – Installed Eaton 93PM 200 kW IAC-D (480V/208V) 698 (27.5) 473 (18.6) 388 (15.3) 977 (2154) – Installed Figure 3-3. 93PM IAC-D Center of Gravity Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 31 100 kW Back View 50 kW and 100 kW Dimensions are in millimeters [inches] Figure 3-5. Cabinet Ventilation – 50 kW and 100 kW (480V/208V) Top Exhaust Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 32: Figure 3-6. Cabinet Ventilation - 50 Kw And 100 Kw (208V/208V), And

    150 kW and 200 kW (480V/208V) Dimensions are in millimeters [inches] Figure 3-6. Cabinet Ventilation – 50 kW and 100 kW (208V/208V), and 150kW and 200 kW (480V/208V) Top Exhaust Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 33: Iac-D Power Wiring Preparation

    Material and labor for external wiring requirements are to be provided by the customer. Refer to the appropriate Eaton 93PM UPS installation and operation manual listed in paragraph 1.7 for UPS cabinet conduit and terminal specifications and locations.

  • Page 34: Table 3-4. External Input Power Wiring Requirements For The Eaton 93Pm Iac-D (480V/208V)

    For external input power wiring requirements, including the minimum AWG size of external wiring, see Table 3-4 for 480V/208V IAC-D and Table 3-5 for 208V/208V IAC-D. Wire sizes listed are for copper wiring only. Table 3-4. External Input Power Wiring Requirements for the Eaton 93PM IAC-D (480V/208V) Units...

  • Page 35: Table 3-6. External Output Power Wiring Requirements For The Eaton 93Pm Iac-D (480V/208V)

    For external output power wiring requirements, including the minimum AWG size of external wiring, see Table 3-6 for 480V/208V IAC-D and Table 3-7 for 208V/208V IAC-D. Wire sizes listed are for copper wiring only. Table 3-6. External Output Power Wiring Requirements for the Eaton 93PM IAC-D (480V/208V) Units...

  • Page 36: Table 3-7. External Output Power Wiring Requirements For The Eaton 93Pm Iac-D (208V/208V)

    Installation Plan and Unpacking Table 3-7. External Output Power Wiring Requirements for the Eaton 93PM IAC-D (208V/208V) Units Ratings Basic Unit Rating Input/Output Voltage Volts 208/208 208/208 AC Output from Distribution Panel Maximum Amps Breakers to the Critical Load (1) Line, (1) Neutral, (1) Ground Wire branch circuits in accordance with branch circuit breaker manufacturer's ratings and instructions, power cable termination sizes listed in Table 3-10, and national and local electrical codes.

  • Page 37: Table 3-8. External Input Power Cable Terminations For The Eaton 93Pm Iac-D (480V/208V)

    Figure 4-8 show the 208V/208V IAC-D input/output power terminal locations and detail. Figure 4-10 through Figure 4-16 and Figure 4-18 through Figure 4-21 show the IAC-D output power terminal locations and detail. Table 3-8. External Input Power Cable Terminations for the Eaton 93PM IAC-D (480V/208V) Number and Size of Pressure Termination...

  • Page 38: Table 3-9. External Input Power Cable Terminations For The Eaton 93Pm Iac-D (208V/208V)

    Installation Plan and Unpacking Table 3-9. External Input Power Cable Terminations for the Eaton 93PM IAC-D (208V/208V) Number and Size of Pressure Termination Tightening Torque Terminal Function Rating Terminal Function (AWG or kcmil) Nm (lb in) Type and Size Screw Phase A 2 –...

  • Page 39: Table 3-10. External Critical Load Output Power Cable Terminations For The Eaton 93Pm Iac-D

    Installation Plan and Unpacking Table 3-10. External Critical Load Output Power Cable Terminations for the Eaton 93PM IAC-D Number and Size of Pressure Termination Tightening Torque Type and Size Terminal Function Breaker Rating Terminal Function (AWG or kcmil) Nm (lb in) Screw 64 –...

  • Page 40: Table 3-11. Supplied External Wiring Terminal Hardware Kit

    To reduce the risk of fire, connect only to a circuit provided with maximum input circuit breaker current ratings from Table 3-13 in accordance with the NEC, ANSI/NFPA 70. 3-16 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 41: Inspecting And Unpacking The Iac-D

    Carefully inspect the outer packaging for evidence of damage during transit. CAUTION Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3-2).

  • Page 42: Figure 3-7. Eaton 93Pm Iac-D As Shipped On Metal And Wood Pallet

    Installation Plan and Unpacking Figure 3-7. Eaton 93PM IAC-D as Shipped on Metal and Wood Pallet 3-18 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 43: Installation

    Loosen, but do not remove, the skid mounting bolts holding the left, right, front, rear, and two center supports to the pallet skids (see Figure 4-1). DO NOT loosen or remove the cabinet mounting bolts or the cabinet support bolts. Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 44 (4 places rright side) Front Cabinet Support Support Bolts (1 at each corner) Figure 4-1. Removing the Pallet Skids and Supports – Eaton 93PM Integrated Accessory Cabinet-Distribution Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 45 IAC-D is located to the left of the UPS cabinet. 14. If line-up-and-match installation, remove the rectangular knockout on the bottom front side of the UPS and the IAC-D (see Figure 4-2). Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 46 19. Using the retained cabinet mounting bolts, install the floor mounting brackets to the front and rear of the IAC-D with the angle facing outward. 20. Secure the cabinet to the floor with customer-supplied hardware. 21. Proceed to paragraph 4.3. Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 47 Left Side View Right Side View Inter-cabinet wiring access knockouts. Remove knockouts as required to route power wiring between cabinets. Figure 4-2. Line-Up-and-Match Wiring Access Locations Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 48 (Remove panel to drill or punch conduit holes, or remove knockouts.) Bottom View Figure 4-3. Top and Bottom Conduit Landing Wire Entry Locations Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 49: Installing Iac-D External Power Wiring

    See Figure 4-2 for IAC-D wiring access information and Figure 4-4 for IAC-D terminal locations. See paragraph 3.2.2, Table 3-4, and Table 3-8 for IAC-D wiring and termination requirements. Refer to the applicable Eaton 93PM UPS manual, listed in paragraph 1.7, for the UPS terminal locations and termination requirements.

  • Page 50: Figure 4-4. Input Power Terminal Locations - 480V/208V

    NOTE The IAC-D is shown with top and bottom panelboards. However, the input and ground terminal locations are the same for all configurations. Figure 4-4. Input Power Terminal Locations – 480V/208V Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 51: Figure 4-5. Ups Output Breaker Power Terminal Detail - 480V/208V

    Installation Phase A (UOB-1) Phase B (UOB-3) 480 VAC Input to IAC-D Phase C (UOB-5) Figure 4-5. UPS Output Breaker Power Terminal Detail – 480V/208V Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 52: Input Wiring (208V/208V)

    Figure 4-2 for IAC-D wiring access information and Figure 4-6 for IAC-D terminal locations. See paragraph 3.2.2, Table 3-5, and Table 3-9 for IAC-D wiring and termination requirements. Refer to the applicable Eaton 93PM UPS manual, listed in paragraph 1.7, for the UPS terminal locations and termination requirements.
  • Page 53 IAC-D inter-cabinet wiring access pass-through to the IAC-D 480 VAC input terminals. See Figure 4-6 for IAC-D terminal locations. See paragraph 3.2.2, Table 3-5, and Table 3-9 for IAC-D wiring and termination requirements. Refer to the applicable Eaton 93PM UPS manual, listed in paragraph 1.7, for the UPS terminal locations and termination requirements.
  • Page 54 UPS rectifier input terminals. See Figure 4-6 for IAC-D terminal locations. See paragraph 3.2.2, Table 3-5, and Table 3-9 for IAC-D wiring and termination requirements. Refer to the applicable Eaton 93PM UPS manual, listed in paragraph 1.7, for the UPS terminal locations and termination requirements.

  • Page 55: Figure 4-6. Input Power Terminal Locations - 208V/208V

    NOTE The IAC-D is shown without output options. See Figure 4-11 through Figure 4-16 for output options. Figure 4-6. Input Power Terminal Locations – 208V/208V Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality 4-13...

  • Page 56: Figure 4-7. 208 Vac Input To Iac-D From Utility Source Terminal Detail - 208V/208V

    Figure 4-7. 208 VAC Input to IAC-D from Utility Source Terminal Detail – 208V/208V Phase A (UIB-2) Phase B (UIB-4) 480 VAC Output to UPS Phase C (UIB-6) Figure 4-8. UPS Input Breaker Power Terminal Detail – 208V/208V 4-14 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 57: 50 Kw And 100 Kw Output Wiring

    Figure 4-11, Figure 4-13, or Figure 4-15 for IAC-D output, neutral, and ground terminal locations. See paragraph 3.2.2, Table 3-6 or Table 3-7, and Table 3-10 for IAC-D wiring and termination requirements. Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 58 12. Close the inside door and secure with screws. 13. Close the outside door and secure the latch. 14. After the IAC-D is installed and wired, return to the applicable Eaton 93PM UPS installation and operation manual listed in paragraph 1.7 to complete the UPS wiring.
  • Page 59 NOTE 2 The bottom panelboard is not available with the 208V/208V IAC-D. Figure 4-10. Distribution Panel Output Power Terminal Locations – 50 kW and 100 kW Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 60 NOTE The IAC-D is shown with a top panelboard and three subfeed breakers. However, the installed configuration may contain one to three subfeed breakers. Figure 4-11. Top Distribution Panel and Bottom Subfeed Breaker Output Power Terminal Locations 4-18 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 61: Figure 4-12. Bottom Subfeed Breaker Output Power Terminal Detail

    Phase A AC Output to Phase B Subfeed Breaker 3 Output Critical Load Terminal Block Phase C Figure 4-12. Bottom Subfeed Breaker Output Power Terminal Detail Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality 4-19...
  • Page 62 NOTE The IAC-D is shown with five subfeed breakers. However, the installed configuration may contain one to five subfeed breakers. Figure 4-13. Subfeed Breaker Output Power Terminal Locations 4-20 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 63: Figure 4-14. Subfeed Breaker Output Power Terminal Detail

    Phase A AC Output to Phase B Subfeed Breaker 5 Output Critical Load Terminal Block Phase C Figure 4-14. Subfeed Breaker Output Power Terminal Detail Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality 4-21...
  • Page 64 UPS Input Breaker (208V/208V IAC-D Output Breaker Neutral Terminals Output Breaker Ground Terminals Figure 4-15. Output Breaker Output Power Terminal Locations – 50 kW and 100 kW 4-22 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 65: Figure 4-16. Output Breaker Output Power Terminal Detail - 50 Kw And 100 Kw

    AC Output to Phase B (XOB-4) Critical Load Phase C (XOB-6) Figure 4-16. Output Breaker Output Power Terminal Detail – 50 kW and 100 kW Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality 4-23...

  • Page 66: Two-Hole Barrel Lug Terminations To Bus Bar Installation

    See Figure 4-11 or Figure 4-18, for neutral and ground terminal locations. See paragraph 3.2.2, Table 3-6 and Table 3-10 for IAC-D wiring and termination requirements. 4-24 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 67 15. Close the inside door and secure with screws. 16. Close the outside door and secure the latch. 17 . After the IAC-D is installed and wired, return to the applicable Eaton 93PM UPS installation and operation manual listed in paragraph 1.7 to complete the UPS wiring.
  • Page 68 NOTE The IAC-D is shown with both top and bottom panelboards. However, the installed configuration may contain only a top or bottom panelboard or a combination of one panelboard and up to three subfeed breakers. Figure 4-18. Distribution Panel Output Power Terminal Locations – 150 kW and 200 kW 4-26 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 69: Figure 4-19. Single Subfeed Breaker Output Power Terminal Detail - 150 Kw And 200 Kw

    Phase B AC Output to Critical Load Phase C Neutral Figure 4-19. Single Subfeed Breaker Output Power Terminal Detail – 150 kW and 200 kW Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality 4-27...
  • Page 70 (A, B, C, N) (See Figure 4-21 for detail) Output Breaker Ground Terminals Figure 4-20. Output Breaker Output Power Terminal Locations – 150 kW and 200 kW 4-28 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 71: Figure 4-21. Output Breaker Output Power Terminal Detail - 150 Kw And 200 Kw

    Phase A Phase B AC Output to Critical Load Phase C Neutral Figure 4-21. Output Breaker Output Power Terminal Detail – 150 kW and 200 kW Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality 4-29...

  • Page 72: Adjustable Subfeed Breakers

    Close the inside door and secure with screws. Close the outside door and secure the latch. After the IAC-D is installed and wired, return to the applicable Eaton 93PM UPS installation and operation manual listed in paragraph 1.7 to complete the UPS wiring.

  • Page 73: Neutral Ct Interface Wiring

    Figure 4-22 for IAC-D Neutral CT interface terminal location. See Figure 4-24, Figure 4-25, or Figure 4-26 fro UPS Neutral CT interface terminal location. and refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7, for the UPS wiring access information.
  • Page 74 Figure 4-22 for IAC-D Neutral CT interface terminal location. See Figure 4-24, Figure 4-25, or Figure 4-26 fro UPS Neutral CT interface terminal location. and refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7, for the UPS wiring access information.

  • Page 75: Figure 4-22. 93Pm Iac-D Neutral Ct Interface Terminal Location

    Installation Neutral CT Interface Terminal Block (See Figure 4-23 for detail.) Figure 4-22. 93PM IAC-D Neutral CT Interface Terminal Location Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality 4-33...

  • Page 76: Figure 4-23. 93Pm Iac-D Neutral Ct Interface Terminal Detail

    Strip wire insulation back 7 millimeters to wire Twisted Pair Wires #1226 AWG 0.4 (3.5) - 0.8 (7.1) terminal blocks. TB-2 Neutral CT #18 AWG C Negative (600V, 105 4-34 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 77: Figure 4-24. 50 Kw Ups Neutral Ct Interface Terminal Location

    Installation Neutral CT Wire Faston Connectors located at this opening. Figure 4-24. 50 kW UPS Neutral CT Interface Terminal Location Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality 4-35...

  • Page 78: Figure 4-25. 100 Kw And 150 Kw Capacity Ups Neutral Ct Interface Terminal Location

    Installation Neutral CT Wire Faston Connectors located at this opening. Figure 4-25. 100 kW and 150 kW Capacity UPS Neutral CT Interface Terminal Location 4-36 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 79: Figure 4-26. 150 Kw Redundant And 200 Kw Ups Neutral Ct Interface Terminal Location

    Installation Neutral CT Wire Faston Connectors located at this opening. Figure 4-26. 150 kW Redundant and 200 kW UPS Neutral CT Interface Terminal Location Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality 4-37...

  • Page 80: Initial Startup

    The IAC-D is installed on a level floor suitable for computer or electronic equipment. The IAC-D is placed in its installed location The IAC-D is secured to the building floor or attached to the adjacent 93PM system cabinet with the cabinet bracket All conduits and cables are properly routed between the IAC-D and the UPS.
  • Page 81 Installation Notes Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality 4-39...
  • Page 82 Installation This page intentionally left blank. 4-40 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 83: Section 2 - Operation

    Section 2 Operation...

  • Page 85: Onelines And Schematics

    200 kW model – fans installed NOTE Callout letters A and B map to Table 3-4 and Table 3-6. Figure 5-1. 93PM IAC-D (480V/208V) Internal Oneline – 50 kW, 100 kW, 150 kW, and 200 kW with Two PRL1A Panelboards NOTE: 150 kW model –...

  • Page 86: Figure 5-3. 93Pm Iac-D (480V/208V) Internal Oneline - 50 Kw, 100 Kw, 150 Kw, And 200 Kw With Top Prl1A Panelboard And Three 100-250A Adjustable Subfeed Breakers

    NOTE Callout letters A and B map to Table 3-4 and Table 3-6. Figure 5-3. 93PM IAC-D (480V/208V) Internal Oneline – 50 kW, 100 kW, 150 kW, and 200 kW with Top PRL1A Panelboard and Three 100–250A Adjustable Subfeed Breakers NOTE: 50 kW model –...

  • Page 87: Figure 5-5. 93Pm Iac-D (480V/208V) Internal Oneline - 175A, 350A, 600A, Or 700A Output Breaker

    NOTE Callout letters A and B map to Table 3-5 and Table 3-7. Figure 5-6. 93PM IAC-D (208V/208V) Internal Oneline – 50 kW and 100 kW with Top PRL1A Panelboard and Three 100–250A Adjustable Subfeed Breakers Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6...

  • Page 88: Figure 5-7. 93Pm Iac-D (208V/208V) Internal Oneline - 50 Kw And 100 Kw With Five 100-250A Adjustable Subfeed Breakers

    NOTE Callout letters A and B map to Table 3-5 and Table 3-7. Figure 5-8. 93PM IAC-D (208V/208V) Internal Oneline – 50 kW with 175A Output Breaker or 100 kW with 350A Output Breaker Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6...
  • Page 89 Figure 5-9 through Figure 5-23 show the IAC-D schematics. 93PM IAC-D 50kW 93PM IAC-D 100 kW Figure 5-9. 93PM IAC-D (50 kW and 100 kW, 480V/208V) Schematic – Two PRL1A Panelboards without Fans Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 90 Onelines and Schematics 93PM IAC-D 100 kW Figure 5-10. 93PM IAC-D (100 kW, 480V/208V) Schematic – Two PRL1A Panelboards with Fans Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 91 Block 208Y/120V 3Ø 225A 80% FD-Frame TB-N NEUTRAL FOR OPTIONAL SUB-FEED Figure 5-11. 93PM IAC-D (150 kW and 200 kW, 480V/208V) Schematic – Two PRL1A Panelboards Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 92 93PM IAC-D 50kW 93PM IAC-D 100 kW Figure 5-12. 93PM IAC-D (50 kW and 100 kW, 480V/208V) Schematic – Top PRL1A Panelboard and Three 100-250A Adjustable Subfeed Breakers without Fans Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6...
  • Page 93 Onelines and Schematics 93PM IAC-D 100 kW Figure 5-13. 93PM IAC-D (100 kW, 480V/208V) Schematic – Top PRL1A Panelboard and Three 100-250A Adjustable Subfeed Breakers with Fans Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6...
  • Page 94 INTER-CABINET STRAP TB-N NEUTRALS FOR SUB-FEEDS Figure 5-14. 93PM IAC-D (150 kW and 200 kW, 480V/208V) Schematic – Top PRL1A Panelboard and Three 100-250A Adjustable Subfeed Breakers 5-10 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6...
  • Page 95 93PM IAC-D 50kW 93PM IAC-D 100 kW Figure 5-15. 93PM IAC-D (50 kW and 100 kW, 480V/208V) Schematic – Five 100-250A Adjustable Subfeed Breakers without Fans Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 96 Onelines and Schematics 93PM IAC-D 100 kW Figure 5-16. 93PM IAC-D (100 kW, 480V/208V) Schematic – Five100-250A Adjustable Subfeed Breakers with Fans 5-12 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 97 SUB-FEEDS INPUT GROUND INTER-CABINET STRAP TB-N NEUTRALS FOR SUB-FEEDS Figure 5-17. 93PM IAC-D (150 kW and 200 kW, 480V/208V) Schematic – Five100-250A Adjustable Subfeed Breakers Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality 5-13...
  • Page 98 93PM IAC-D 50kW 93PM IAC-D 100 kW Figure 5-18. 93PM IAC-D (50 kW or 100 kW 480V/208V) Schematic – 175A or 350A Output Breaker without Fans 5-14 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6...
  • Page 99 Onelines and Schematics 93PM IAC-D 100 kW Figure 5-19. 93PM IAC-D (100 kW, 480V/208V) Schematic – 350A Output Breaker with Fans Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality 5-15...
  • Page 100 LOAD GROUND INPUT GROUND INTER-CABINET STRAP TB-N NEUTRALS FOR Figure 5-20. 93PM IAC-D (150 kW and 200 kW, 480V/208V) Schematic – 600A or 700A Output Breaker 5-16 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 101 TB-N NEUTRALS FOR SUB- -FEEDS Figure 5-21. 93PM IAC-D (50 kW and 100 kW, 208V/208V) Schematic – Top PRL1A Panelboard and Three 100-250A Adjustable Subfeed Breakers Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 102 INTER- - CABINET STRAP TB-N Top NEUTRALS FOR SUB- - FEEDS Figure 5-22. 93PM IAC-D (50 kW and 100 kW, 208V/208V) Schematic – Five100-250A Adjustable Subfeed Breakers 5-18 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 103 LOAD GROUND INPUT GROUND INTER- - CABINET STRAP Figure 5-23. 93PM IAC-D (50 kW and 100 kW, 208V/208V) Schematic – 175A or 350A Output Breaker Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality 5-19...
  • Page 104 Onelines and Schematics This page intentionally left blank. 5-20 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 105: Integrated Accessory Cabinet-Distribution Operating Instructions

    Subfeed Breakers – Up to five optional subfeed breakers for high current loads Output Breaker – Provides a single output breaker when no distribution is required Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 106: Iac-D Operation

    OPEN If operating a 208V/208V IAC-D, close the UPS Input Breaker. Start the UPS. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 for UPS operating procedures. If operating a 480V/208V IAC-D, close the UPS Output Breaker Close the distribution panel input breaker.

  • Page 107: Figure 6-1. 93Pm Iac-D Breakers - Two Panelboards

    NOTE The IAC-D is shown with both top and bottom panelboards. However, the installed configuration may contain only a top or bottom panelboard. Figure 6-1. 93PM IAC-D Breakers – Two Panelboards Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 108: Figure 6-2. 93Pm Iac-D Breakers - Top Panelboard With Subfeed Breakers

    NOTE The IAC-D is shown with three 100-250A adjustable subfeed breakers. However, the installed configuration may contain one to three 100-250A adjustable subfeed breakers. Figure 6-2. 93PM IAC-D Breakers – Top Panelboard with Subfeed Breakers Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 109: Figure 6-3. 93Pm Iac-D Breakers - Subfeed Breakers

    NOTE The IAC-D is shown with five 100-250A adjustable subfeed breakers. However, the installed configuration may contain one to five 100-250A adjustable subfeed breakers. Figure 6-3. 93PM IAC-D Breakers – Subfeed Breakers Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 110: Figure 6-4. 93Pm Iac-D Breakers - Output Breaker

    Integrated Accessory Cabinet-Distribution Operating Instructions Output Breaker UPS Output Breaker (480V/208V IAC-D) UPS Input Breaker (208V/208V IAC-D Figure 6-4. 93PM IAC-D Breakers – Output Breaker Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 111: Maintenance

    Maintenance Training A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Help Desk (see paragraph 1.8).
  • Page 112 Maintenance This page intentionally left blank. Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 113: Product Specifications

    Operating Output Voltage 208/120 Vac nominal 60 Hz 5 Hz Output Wiring: 4W + G Operating Output Frequency Range Output Current See Table 3-6 or Table 3-7 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...

  • Page 114: Environmental And Safety Specifications

    (operating and storage) Acoustical Noise Not applicable Safety Conformance UL1778 4 edition Agency Markings cULus EMC (Class A) FCC Part 15 Class A and 62040-2 c3 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 6 www.eaton.com/powerquality...
  • Page 115 For Product installed (and currently located) outside the fifty (50) United States and the District of Columbia, if, in the opinion of Eaton, a Warranted Item is defective, Eaton's sole obligation, at the option of Eaton, will be to refurbish or replace such defective Warranted Item (not including the costs of labor coverage). The defective Warranted Item will be refurbished or replaced onsite at the End-User's location or such other location as determined by Eaton.
  • Page 116 Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton's reasonable control. In no case will Eaton's liability under this Warranty exceed the replacement value of the Warranted Items.
  • Page 118 *P-164000229 6* P-164000229 6...

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