Deif GPC-3 Installation Instructions Manual

Generator paralleling controller, generator protection unit, paralleling and protection unit

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Page 1 ● Wiring DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com isenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com Document no.: 4189340582M...
Page 2: Table Of Contents
ML-2 installation instructions 4189340582 1. Delimitation 1.1. Scope of Installation Instructions......................4 1.1.1. GPC-3, GPU-3 and PPU-3 ......................4 2. General information 2.1. Warnings, legal information and safety....................5 2.1.1. Warnings and notes ........................5 2.1.2. Legal information and disclaimer ....................5 2.1.3. Safety issues ..........................5 2.1.4.
Page 3 6.1.23. Transistor outputs ........................56 6.1.24. Additional display unit, DU-2 (option X2) ..................58 6.1.25. Additional operator's panel, AOP-1 (option X3) ................59 6.1.26. Additional operator's panel, AOP-2 (option X4) ................59 7. Technical information 7.1. Technical specifications........................61 DEIF A/S Page 3 of 64...
Page 4: Delimitation
ML-2 installation instructions 4189340582 Delimitation 1. Delimitation 1.1 Scope of Installation Instructions 1.1.1 GPC-3, GPU-3 and PPU-3 This document covers the following products and product variants: Software version 3.06.x GPC Gas Software version 3.06.x GPC Hydro Software version 3.06.x Software version 3.06.x GPU Gas Software version 3.06.x...
Page 5: General Information
2.1.2 Legal information and disclaimer DEIF takes no responsibility for installation or operation of the generator set. If there is any doubt about how to install or operate the engine/generator controlled by the Multi-line 2 unit, the company responsible for the installation or the operation of the set must be contacted.
Page 6: About The Installation Instructions
2.2.3 Contents and overall structure This document is divided into chapters, and in order to make the structure simple and easy to use, each chapter will begin from the top of a new page. DEIF A/S Page 6 of 64...
Page 7: Mounting And Dimensions
The unit is designed for panel mounting. The display can be installed on the panel door and connected to the main unit with a display cable. 3.1.1 Unit dimensions 115 (4.528) 220 (8.661) Display or AOP 220 (8.661) 20.0 (0.787) Dimensions are given in mm (inches). DEIF A/S Page 7 of 64...
Page 8: Panel Cutout
In order to ensure optimum mounting, the panel door must be cut out according to the panel cutout illustration below. 174.0 26.0 26.0 Required space 222X115mm Gasket outer 186X77mm Screws for fastning: 3.5mm selfcutting threads max. depth in display 9 mm 61.0 50.5 DEIF A/S Page 8 of 64...
Page 9: Drilling Template
For marine applications, the units have to be mounted with screws to the rear side of the cabinet. Six screw holes are available for this mounting method. DEIF recommends using the screw hole fastening. Make sure that the base unit does not come into contact with oil (such as cutting oil), grease or other aggressive chemicals, as this may weaken the unit material and cause cracks.
Page 10: Tightening Torques
0.2 Nm, 1.8 lb-in DC-DC converter terminals: 0.5 Nm, 4.4 lb-in 220.0 (8.661) 0.2 Nm Display 9P Female Sub 0 connector 0.7 Nm Screw M3 Max. 10 mm Bossard BN5687 Min. 6 mm or similar 20.0 (0.787) DEIF A/S Page 10 of 64...
Page 11: Hardware
Slot #8 126-133 Option Option Option: G9 (CAN bus load sharing) M13.8 (7 × digital inputs) M14.8 (4 × relay outputs) M15.8 (4 × analogue inputs) H5, H6 (engine communication) H8.8 (Beckhoff ext. I/Os) DEIF A/S Page 11 of 64...
Page 12: Unit Topside Overview
69 70 53 54 56 57 59 60 61 62 63 CAN A Ethernet USB Memory Service port Display CAN B Ethernet Power Self check ok Alarm inhibit 83 84 85 86 96 97 DEIF A/S Page 12 of 64...
Page 13: I/O Lists
Common terminal for terminals 20 and 21 Digital input Optocoupler Alarm inhibit 1/configurable Digital input Optocoupler Remote alarm acknowledge/configurable Digital input Optocoupler Configurable Digital input Optocoupler Configurable Digital input Optocoupler Configurable Com. Common Common for terminals 23-27 DEIF A/S Page 13 of 64...
Page 14: Slot #2, External Communication (Optional)
DATA + (B) Pin 3 on 9-pole sub-D connector Pin 5 on 9-pole sub-D connector Pin 8 on 9-pole sub-D connector DATA - (A) DATA + (B) DATA - (A) Not used Not used DEIF A/S Page 14 of 64...
Page 15 Function Description Not used CAN bus communication for Beckhoff external I/O modules Not used CAN-L Not used CAN-H CAN-L Not used CAN-H Option H9.2 (Modbus RS-232) Terminal Function Description Modbus RTU/ASCII, RS-232 DATA GND DEIF A/S Page 15 of 64...
Page 16: Slot #3, Digital I/Os (Option M12)
Relay 61 8 GOV/AVR control or configurable Com. 250 V AC/8 A Relay 63 9 GOV/AVR control or configurable Com. 250 V AC/8 A GOV control requires option G2. AVR control requires options G2 and D1. DEIF A/S Page 16 of 64...
Page 17: Slot #4, Gov/Avr (Optional)
Not used +/-20 mA out Speed governor/AVR set point output or transducer (Analogue output 66) Not used Not used +/-20 mA out Speed governor/AVR voltage set point output or transducer (Analogue output 70) Not used DEIF A/S Page 17 of 64...
Page 18 Speed governor/AVR set point output or transducer (Analogue output 66) Not used Not used 0(4) to 20 mA out Speed governor/AVR set point output or transducer (Analogue output 70) Not used Option EF4 GOV/AVR or transducer combination output card. DEIF A/S Page 18 of 64...
Page 19 AVR set point output PWM + PWM speed governor signal PWM - Relay 69 GOV/AVR control or configurable 250 V AC, 8 A Relay 71 GOV/AVR control or configurable 250 V AC, 8 A DEIF A/S Page 19 of 64...
Page 20: Slot #5, Ac Measuring
Option F1 Transducer output card. Term. Function Description Not used Analogue output 91, selectable 0(4) to 20 mA out Not used Not used Analogue output 95, selectable 0(4) to 20 mA out Not used DEIF A/S Page 20 of 64...
Page 21 Input 92 common Common Analogue input 93+ 4 to 20 mA in Input 94 common Common Analogue input 95+ 4 to 20 mA in Input 96 common Common Analogue input 97+ 4 to 20 mA in DEIF A/S Page 21 of 64...
Page 22: Slot #7, Engine Interface Board (Option M4)
Relay 24 V DC/5 A Start prepare/configurable Com. Relay 24 V DC/5 A Crank (starter)/configurable Com. Relay 24 V DC/5 A Stop coil w/wire break/configurable CAN-H CAN bus CAN bus J1939 engine interface (option H7) CAN GND CAN-L DEIF A/S Page 22 of 64...
Page 23: Slot #8, Communication And I/O (Optional)
7 × digital inputs. Term. Function Description Common Common Digital input 127 Configurable Digital input 128 Configurable Digital input 129 Configurable Digital input 130 Configurable Digital input 131 Configurable Digital input 132 Configurable Digital input 133 Configurable DEIF A/S Page 23 of 64...
Page 24: Digital Inputs
Configurable/GB open (option G2) Option G2: Breaker feedback signal. The connection breaker is in position OFF Configurable/GB closed (option G2) Option G2: Breaker feedback signal. The connection breaker is in position ON DEIF A/S Page 24 of 64...
Page 25: Relay Outputs
Option G2: Generator breaker ON signal. The output can be selected to be normally open (NO, terminal 17-18) or normally closed (NC, terminal 18-19) Configurable Configurable digital output (transistor output type) Configurable Configurable digital output (transistor output type) DEIF A/S Page 25 of 64...
Page 26: I/O List And Terminal Strip Description - Gpc, Ppu
Remote alarm acknowledge/configurable Digital input Optocoupler Start sync./control/configurable Digital input Optocoupler GB open Digital input Optocoupler GB closed Com. Common Common for terminals 23-27 The power supply must be protected with a 2 A slow-blow fuse. DEIF A/S Page 26 of 64...
Page 27: Slot #2, External Communication (Optional)
Not used Option H8.2 CAN bus interface for external I/O modules. Terminal Function Description Not used CAN bus communication for Beckhoff external I/O modules Not used CAN-L Not used CAN-H CAN-L Not used CAN-H DEIF A/S Page 27 of 64...
Page 28 Function Description Relay 29 Configurable 250 V AC, 8 A Relay 31 Configurable 250 V AC, 8 A Relay 33 Configurable 250 V AC, 8 A Relay 35 Configurable 250 V AC, 8 A DEIF A/S Page 28 of 64...
Page 29: Slot #3, Digital I/Os
Com. 250 V AC/8 A Relay 61 8 GOV/AVR control or configurable Com. 250 V AC/8 A Relay 63 9 GOV/AVR control or configurable Com. 250 V AC/8 A AVR control requires option D1. DEIF A/S Page 29 of 64...
Page 30: Slot #4, Gov/Avr
Not used +/-20 mA out Speed governor/AVR set point output or transducer (Analogue output 66) Not used Not used +/-20 mA out Speed governor/AVR voltage set point output or transducer (Analogue output 70) Not used DEIF A/S Page 30 of 64...
Page 31 Speed governor/AVR set point output or transducer (Analogue output 66) ANA - Not used Not used Relay 69 GOV/AVR control or configurable 250 V AC, 8 A Relay 71 GOV/AVR control or configurable 250 V AC, 8 A DEIF A/S Page 31 of 64...
Page 32 Speed governor, AVR or transducer output 68 +/-25 mA out PWM + PWM speed governor signal PWM - Speed governor, AVR or transducer output 72 +/-25 mA out Option EF6 is not available for PPU. DEIF A/S Page 32 of 64...
Page 33: Slot #5, Ac Measuring
Option F1 Transducer output card. Term. Function Description Not used Analogue output 91, selectable 0(4) to 20 mA out Not used Not used Analogue output 95, selectable 0(4) to 20 mA out Not used DEIF A/S Page 33 of 64...
Page 34 Input 92 common Common Analogue input 93+ 4 to 20 mA in Input 94 common Common Analogue input 95+ 4 to 20 mA in Input 96 common Common Analogue input 97+ 4 to 20 mA in DEIF A/S Page 34 of 64...
Page 35: Slot #7, Engine Interface Board (Option M4)
Relay 24 V DC/5 A Start prepare/configurable Com. Relay 24 V DC/5 A Crank (starter)/configurable Com. Relay 24 V DC/5 A Stop coil w/wire break/configurable CAN-H CAN bus CAN bus J1939 engine interface (option H7) CAN GND CAN-L DEIF A/S Page 35 of 64...
Page 36: Slot #8, Communication And I/O (Optional)
7 × digital inputs. Term. Function Description Common Common Digital input 127 Configurable Digital input 128 Configurable Digital input 129 Configurable Digital input 130 Configurable Digital input 131 Configurable Digital input 132 Configurable Digital input 133 Configurable DEIF A/S Page 36 of 64...
Page 37 Input 129 common Common Analogue input 129+ 4 to 20 mA in Input 131 common Common Analogue input 131+ 4 to 20 mA in Input 133 common Common Analogue input 133+ 4 to 20 mA in DEIF A/S Page 37 of 64...
Page 38: Digital Inputs
Activates Q load sharing controller Ext. AVR set point/configurable The nominal voltage set point will be controlled from the an- alogue inputs terminal 41/42. The internal set point will not be used Configurable Configurable DEIF A/S Page 38 of 64...
Page 39: Relay Outputs
Configurable Configurable digital output (transistor output type) Configurable Configurable digital output (transistor output type) Configurable GOV/AVR control or configurable Configurable GOV/AVR control or configurable Configurable GOV/AVR control or configurable Configurable GOV/AVR control or configurable DEIF A/S Page 39 of 64...
Page 40: Wirings
The neutral line (N) connection is not necessary for correct measurement. 3-phase without neutral is also possible. The current tranformer ground connection can be on the s1 or s2 con- nection, whichever is preferred. Fuses: 2 A slow-blow. DEIF A/S Page 40 of 64...
Page 41: 3-Phase, 2-Phase Voltage, 1-Phase Current
3 phase measurement is possible with only two voltage measurements and one current meas- urement. But it is only possible to use this method if the distribution of power is the same on all 3 phases. Fuses: 2 A slow-blow. DEIF A/S Page 41 of 64...
Page 42: 1-Phase
ML-2 installation instructions 4189340582 Wirings 6.1.3 1-phase BUSBAR BUSBAR VOLTAGE GENERATOR VOLTAGE GENERATOR CURRENT GENERATOR DEIF A/S Page 42 of 64...
Page 43: 2-Phase
ML-2 installation instructions 4189340582 Wirings 6.1.4 2-phase BUSBAR BUSBAR VOLTAGE GENERATOR VOLTAGE GENERATOR CURRENT GENERATOR DEIF A/S Page 43 of 64...
Page 44: Can Bus Load Sharing (Option G9)
Connection with 2-wire screened cable (recommended): Multi-line Multi-line Multi-line PLC or other device Connect shield to ground at one end only. Shield ends must be insulated with tape or insula- tion tubing. Use shielded twisted cable. DEIF A/S Page 44 of 64...
Page 45 B line internal pull-down bias resistor: 22 kΩ ● Receiver input sensitivity: +/-200 mV ● Receiver input impedance: 12 kΩ Cable: Belden 3105 A or equivalent. 22 AWG (0.6 mm ) twisted pair, shielded, <40 mΩ/m, min. 95 % shield coverage. DEIF A/S Page 45 of 64...
Page 46: Modbus, Rs-232 (Option H9.2)
This solution is only feasible if the COM line is insulated. Check PLC/other device before con- necting. A non-insulated COM line may result in damage to the equipment. Cable: Belden 3106 A or equivalent. 22 AWG (0.6 mm ) shielded, <40 mΩ/m, min. 95 % shield coverage. DEIF A/S Page 46 of 64...
Page 47: Profibus Dp (Option H3)
Connection with 2-wire screened cable (recommended): Multi-line Multi-line Multi-line PLC or other device Connect shield to ground at one end only. Shield ends must be insulated with tape or insula- tion tubing. Use shielded twisted cable. DEIF A/S Page 47 of 64...
Page 48: Can Bus Engine Communication (Option H5)
Connect shield to ground at one end only. Shield ends must be insulated with tape or insula- tion tubing. Use shielded twisted cable. End resistor R = 120 Ohm. The terminating resistor at the engine side might not be needed, please refer to the engine manufacturer’s literature. DEIF A/S Page 48 of 64...
Page 49: Can Bus Engine Communication (Option H7)
Connect shield to ground at one end only. Shield ends must be insulated with tape or insula- tion tubing. Use shielded twisted cable. End resistor R = 120 Ohm. The terminating resistor at the engine side might not be needed, please refer to the engine manufacturer’s literature. DEIF A/S Page 49 of 64...
Page 50: Display Cable (Option J)
COMMON ±0...5 ±0...5 ±0...5 ±0...5 ±0...5 ±0...5 V DC V DC V DC V DC V DC V DC LOAD SHARING LINES LOAD SHARING LINES LOAD SHARING LINES Multi-line 2 Multi-line 2 Multi-line 2 DEIF A/S Page 50 of 64...
Page 51: Mechanical Speed Governor
The diode/varistor must be placed across the terminals of the pilot motor/external regulation relay coil. 6.1.14 AVR with relay outputs Multi-line 2 Voltage lower Lower Voltage Raise Voltage Voltage raise Common Ø Ø Supply for AVR voltage control DEIF A/S Page 51 of 64...
Page 52: Electronic Speed Governor
+/-20 mA into +/-5 V DC). For further information on how to connect the analogue output to the most common speed governors, please refer to: Application Notes, Interfacing DEIF equipment to governors and AVRs, document number 4189340670 at www.deif.com. 6.1.16 AVR with analogue outputs Multi-line 2 ±20 mA...
Page 53: Digital Inputs
Common 6.1.18 Digital inputs with wire break supervision (option M4) The digital inputs with wire break supervision only need potential free contacts. Multi-line 2 Multi-input The resistor value should be 270 Ω +/-10 %. DEIF A/S Page 53 of 64...
Page 54: Multi-Functional Inputs (Option M4)
If the passive sensor has its own battery supply, the voltage must not exceed 30 V DC. Pt100/Pt1000 2-wire 3-wire Multi-line 2 Multi-line 2 Pt100/1000 Pt100/1000 Multi-input Multi-input 1-wire 2-wire Multi-line 2 Multi-line 2 Multi-input Multi-input DEIF A/S Page 54 of 64...
Page 55: Magnetic Pickup (Mpu) Input (Option M4)
C = 22 nF, 100 V foil type R = 1200 Ω @ 24 V DC, 600 Ω @ 12 V DC Charger, W output Charger Multi-line 2 C = 22 nF, 100 V foil type DEIF A/S Page 55 of 64...
Page 56: Analogue Inputs (Option M15.X)
The open collector outputs can be used as kWh and kVArh counter outputs or as relay outputs. The outputs are low power outputs. For that reason, one of the following circuits must be applied. DEIF A/S Page 56 of 64...
Page 57 0V DC 0V DC Connection to PLC: 24V DC 4,7 kΩ Input (positive) 20 kWh Multi-line 2 22 (Com. For 20/21) 0V DC Remember to mount the free wheel diode. Max. load: 10 mA. DEIF A/S Page 57 of 64...
Page 58: Additional Display Unit, Du-2 (Option X2)
A DC/DC converter for the DC supply voltage and 2 × 1 m cable with an RJ45 plug in one end and stripped wires in the other end are included in the DU-2 (option X2) delivery. DEIF A/S Page 58 of 64...
Page 59: Additional Operator's Panel, Aop-1 (Option X3)
2 - Brown/white: CAN GND 1 - Red/white: CAN H 1 - Red/white: CAN H Left CAN port (CAN 1) Right CAN port (CAN 2) It is recommended to keep a fair distance to power cables. DEIF A/S Page 59 of 64...
Page 60 AOP-2 delivery. The cable between the terminal blocks should be shielded twisted pair. The maximum length of the CAN bus line is 200 m. DEIF A/S Page 60 of 64...
Page 61: Technical Information
The aux. supply inputs are to be protected by a 2 A slow-blow fuse (UL/cUL Listed: AWG 24) Digital in- Optocoupler, bi-directional puts ON: 8 to 36 V DC Impedance: 4.7 kΩ OFF: <2 V DC DEIF A/S Page 61 of 64...
Page 62 Between AC current and other I/Os: 2200 V, 50 Hz, 1 min. Between analogue outputs and other I/Os: 550 V, 50 Hz, 1 min. Between digital input groups and other I/Os: 550 V, 50 Hz, 1 min. DEIF A/S Page 62 of 64...
Page 63 To UL 508 and CSA 22.2 no. 14-05, over-voltage category III, 600 V, pollution degree 2 EMC/CE GPC-3 and GPU-3: To EN 61000-6-2, EN 61000-6-4, IEC 60255-26. PPU-3: To EN 61000-6-2, EN 61000-6-4, IEC 60255-26. IEC 60533 Power distribution zone, IACS UR E10 Power distribution zone Vibration 3 to 13.2 Hz: 2 mm...
Page 64 Wire size: AWG 22-14 Tightening See chapter Mounting and dimensions torque Weight Base unit: 1.6 kg (3.5 lbs.) Option J1/J3/J6: 0.2 kg (0.4 lbs.) Option J2: 0.4 kg (0.9 lbs.) Display: 0.4 kg (0.9 lbs.) DEIF A/S Page 64 of 64...

This manual is also suitable for:

Gpc-3 hydroGpu-3 gas Gpu-3Gpu-3 hydroGpc-3 gas Ppu-3

Deif GPC-3 Installation Instructions Manual

1 Delimitation

2 General Information

3 Mounting and Dimensions

4 Hardware

5 I/O Lists

6 Wirings

7 Technical Information