CRANKSHAFT,
ExplodedViews ...........................................................
EngineRemoval/Refit ......................................................
EngineInstallation ....................................................
Crankcases..............................................................
Disassembly.........................................................
Assembly...........................................................
ConnectingRods ..........................................................
Removal............................................................
Installation................................. .........................
Crankshaft...............................................................
Connecting Rod Big End Bearing Selection/Crankpin Wear Check ...............
Con rod big end bearing/crankpin clearance .............................
Crankpindiameter ....................................................
Rod
Bearing Selection .....................................
Connectin
g
end
bearing selection chart .........................................
Bi
g
CrankshaftMain Bearing/Journal Wear ..................................
Crankshaft main bearing/journal clearance
Crankshaftmain journal diameter .......................................
CrankshaftEnd Float .................................................
Pistons.......................................................
Disassembly.........................................................
PistonWear Check ...................................................
Pistonoutside diameter-885cc engine .................................
Pistonoutside diameter - 955cc engine .................................
PistonRings/Ring Grooves ............................................
Piston ring/Groove Clearance - both engines ............................
PistonRing Gap ......................................................
Piston Ring End Gap Tolerances - 885cc engine .........................
Piston Ring End Gap Tolerances - 955cc engine .........................
PistonAssembly .....................................................
CylinderWear .......................................................
CylinderLiners ................
Removal............................................................
Installation...........................................................
LeftHand Crankshaft Cover ................................................
CoverRemoval/Refit ..................................................
Seal/Cover Replacement ..............................................
RODS and PISTONS
CONTENTS
..............................
..........................................
6-1
Page
6.2
6.4
6.7
6.10
6.10
6.11
6.13
6.13
6.13
6.15
6.17
6.17
6.17
6.17
6.17
6.18
6.18
6.18
6.18
6.19
..........
6.19
6.19
6.19
6.19
6.19
6.20
6.20
6.20
6.20
6.20
6.21
6.22
6.22
6.23
6.24
6.24
6.24