Swinging Arm/Drive Chain Assembly - Triumph T595 DAYTONA Service Manual

Assembly
1. Fit the drive chain to the output sprocket.
2. Refit the sprocket cover. Tighten the sprocket cover
bolts to 9 Nm.
3. Install the bearings (marked faces outwards),
sleeves etc. into the swinging arm in the order
shown on the previous page. Use new seals
throughout.
4. Refit the caliper carrier positioning stud and tighten
to 40 Nm.
5. Refit the road speed sensor bracket (if fitted) and
tighten the bolts to 9 Nm.
Refit the hub with the circlip groove to the right hand
6.
side.
7. Refit the caliper carrier (logo side facing to the right)
and retain with the circlip.
8. Fit the spacer to the recess on the inside of the left
hand frame outrigger.
NOTE:
• A smear of grease will help to retain the spacer
while the swinging arm is being positioned.
9. Position the swinging arm to the frame feeding the
rear suspension unit reservoir and upper mounting
point through the hole in the centre of the arm.
10. Refit the swinging arm spindle.
11. Using tool 13880290, tighten the swinging arm
spindle inner adjustment ring to 18 Nm.
1. Tool T3880290
2. Clamping ring
/
12
1
CAUTION: Incorrect adjustment of the
A
swinging arm clamping ring will damage
the bearings, seals and swinging arm.
Never overtighten the clamping ring or set the
adjustment to allow excessive sideways
movement.
12. Fit the locking ring and tighten to 32 Nm using tool
T3880295.
1. Tool T3880295
2. Locking ring
13. Check that the clamping ring adjustment has not
changed, re—adjust if necessary.
14. Tighten both swinging arm bolts to 60 Nm.
15. Apply a smear of grease to the drop link bearings.
16. Align the drop link
drop link spindle with the internally threaded end
to the right hand side.
17. Fit the drop link to swinging arm bolt and tighten to
48 Nm.
18. Align the rear suspension unit upper mounting to
the frame and fit the upper mounting bolt. Tighten
the bolt to 48 Nm.
19. Position the rear suspension unit reservoir to the
battery box and secure with the clip.
20. Refit the rear brake fluid reservoir to the battery box.
21. Fit the axle shaft/rear disc assembly ensuring that
the final drive spacer is fitted to the left hand side of
the axle shaft.
22. Align the final drive assembly to the axle shaft fitting
the chain during assembly.
11.17
REAR SUSPENSION ll
JJ z
to the swinging arm and fit the
.