Drive Chain Replacement; Fitting Side Plate - Triumph T595 DAYTONA Service Manual

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Replacement
NOTE:
• The replacement chain is supplied in a 'split'
condition, complete with a link kit to join the two
ends.
CAUTION: The component parts of the
A new link kit are coated with a special
grease which must not be removed. Removal of
this special grease will severely reduce the service
life of the chain.
1.
Use the old drive chain to pull the new chain into
position as follows:
NOTE:
- • Do not use the new connector link as the special
grease on it may be removed.
2. Temporarily attach the end of the new chain to a free
end of the old chain using an old connector link.
Carefully pull the other end of the old chain to pull
the new chain around the sprockets.
3. Disconnect the two chains. Turn the chain and the
rear wheel until the ends of the chain are in a
convenient working position.
III
Link kit
1. '0' rings (4)
2. Connector link
3. Side plate
ACAUTION: Always hold the connector
_____ link by its plate, NOT by the pins. The
special grease on the pins must not be disturbed.
Removal of the special grease will severely reduce
the service life of the chain.
4 Fit two of the '0' rings onto the inboard (nearest the
wheel) side of the links to be joined, and fit the
connector link from the same side without
disturbing the '0' rings.
5. Fit the other two '0' rings on the outboard side of the
li nks (side nearest the exhaust).

Fitting side plate

6.
Retract the threaded arbor of the side plate installer
tool as far as it will go and place the arbor plate over
the chain location pin. Fit the side plate into the
arbor and position the tool over the chain link to be
connected.
CAUTION: Fitting the side plate without
A
the arbor plate present will cause damage
to the chain link resulting in premature failure of
the chain.
7.
Turn the threaded arbor clockwise to press the side
plate onto the connector link pins. The tool will not
allow the plate to be fitted too deeply as a stop
mechanism is incorporated in the tool to prevent
incorrect fitment. Turn the threaded arbor as far as
it will go without excessive force.
8. Remove the tool.
9.
Use the riveting tool to secure the side plate as
follows:
10. Pull back the slide on the riveting tool and position
the tool over one of the two pins to be secured.
Release the slide.
11.23
REAR SUSPENSION 11
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