Throttle Cable Examination, Installation And Adjustment - Triumph T595 DAYTONA Service Manual

9 FUEL SYSTEM/ENGINE MANAGEMENT
1. Inner Cable
2. Twist Grip
7. Note the routing of the throttle cable and remove
from the frame.
Examination
1. Check that the throttle cable operates smoothly,
without sticking or binding. Replace the cable if
there is any doubt as to its correct operation.
WARNING: Operation of the motorcycle
with an incorrectly adjusted, incorrectly
routed or damaged throttle cable could interfere
with the operation of the brakes, clutch or the
throttle itself. Any of these conditions could result
in loss of control of the motorcycle and an
accident.
WARNING: Move the handlebars to left
and right full lock while checking that
cables and harnesses do not bind. A cable or
harness which binds will restrict the steering and
may cause loss of control and an accident.
Installation
Locate the cable to the frame following the routing
1.
noted during removal.
Engage the inner cable nipple to the twist grip.
2.
3. Assemble the two halves of the cable guide
ensuring that the outer cable is correctly located
in the guide. Refit the boot.
1. Cable Guide
2. Outer Cable
4. Attach the other end of the inner cable to the
throttle cam and locate the outer cable to the
cable bracket. Tighten the cable locknut.
5. Set the cable adjustment as described below.
Adjustment
1. When correctly set, the throttle must have 2-3 mm
of free—play at the throttle twist grip. If there is
more or less than 2-3 mm of free—play present,
the throttle cable must be adjusted.
1. Throttle Twist Grip
2. 2-3 mm
NOTE:
• Minor adjustments can be made using the
adjuster near the twist grip end of the throttle.
Where a correct setting cannot be achieved in
this way, the adjuster at the throttle body end
must be used.
9.90
TjMPH