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SPEED TRIPLE 955cc
Triumph SPEED TRIPLE 955cc Manuals
Manuals and User Guides for Triumph SPEED TRIPLE 955cc. We have
1
Triumph SPEED TRIPLE 955cc manual available for free PDF download: Service Manual
Triumph SPEED TRIPLE 955cc Service Manual (376 pages)
Brand:
Triumph
| Category:
Motorcycle
| Size: 35.95 MB
Table of Contents
Contents
3
Warning, Caution and Note
4
Introduction
4
How to Use this Manual
4
Safety Instructions
5
Repairs and Replacement
5
References
5
Dimensions
5
Edges
6
Tightening Procedure
6
Table of Contents
7
General Information Contents
7
Dan G Eroussubstances
9
Engine Oils
9
Ignition System Safety Precautions
9
Health Protection Precautions
9
Environmental Protection Precautions
10
Brakes
10
Jacking and Lifting
11
Precautions against Damage
11
Engine Coolant
11
Cleaning Components
11
Safetyinstructions
11
Joints and Joint Faces
12
Gaskets, O-Rings
12
Liquid Gasket, Non- Permanent Locking Agent
12
Lubrication
12
Encapsulated Bolt
13
Lockin G Devices
13
Self Locking Nuts
13
Circlips, Retaining Rings
13
Fuel Handling Precautions
14
Petrol — Gasoline
14
Fuel Tank Removal
14
Chassis Repairs
14
Electrical Precautions
15
Battery Disconnecting
15
Electrical Wires
16
Inspection
16
Replacement Parts
16
Disciplines
16
Service Tools and Garage Equipment
17
Special Service Tools
17
Full Specification
19
Tor Q Uewrench Settings
27
Transmission
28
Fuelsystem and Airbox
29
Brakes
30
Bodywork
31
Maintenance Contents
32
Service Check Sheets
33
Scheduled Maintenance Chart
34
Cylinder Head Contents
35
Cylinder Head and Valves Exploded View
36
Cam Cover Exploded View
37
Camshaft and Camshaft Drive Exploded View
38
Cylinder Head Description
39
Cam Cover Removal
39
Coil Connections
39
Camshaft Position Sensor
39
Silicone Sealer Areas
40
Cam Cover Installation
40
Cam Cover Bolt Release Sequence
40
Cam Chain Tensioner Removal and Installation
41
Camshaft to Cylinder Head Alignment Marks
41
Tensioner Plunger Set—Up
42
Camshafts Removal
43
Camshaft Cap Numbering
43
Camshaft and Bearing Cap Inspection
44
Camshafts Installation
45
Measuring the Compressed Plastigauge
45
Valve Clearances
46
Valve Clearance Measurement
46
Cam Lobe Pointing Away from Valve
46
Typical Valve Clearance Chart
46
Tool in Position on Inlet Camshaft
47
Valve Clearance Adjustment
47
Tool Mounting Plate Markings
47
Buckets Positioned to Outside of Head
47
Removing/Replacing the Shim
48
Exhaust Valve Clearance Adjustment Chart
49
Inlet Valve Clearance Adjustment Chart
50
Cam Chain Removal and Installation
51
Cylinder Head Removal
52
Cylinder Head Inspection
56
Cylinder Head Bolt Release Sequence
56
Cylinder Head Installation
57
Cam Cover Bolt Tightening Sequence
60
Removal from the Cylinder Head
61
Valves and Valve Stem Seals Installation
61
Valve Face Inspection
62
Valve Guides
62
Valve to Valve Guide Clearance
62
Clutch Contents
63
Exploded View — Clutch Cover
64
Exploded View — Clutch Assembly
65
Exploded View — Clutch Controls
66
Clutch Cable Removal
67
Clutch Cable Examination
67
Clutch Cable Assembly
67
Clutch Disassembly
68
Clutch Assembly
70
Belleville Washer 'Out' Mark
71
Friction Plate Inspection
73
Balancer Contents
74
Exploded View — Balancer Shaft
75
Alignment Inspection
76
Balancers
76
Balancer Shaft Removal
77
Balancers Examination
79
Balancers Assembly
79
Balancers Installation
80
Crankshaft, Bods and Pistons Contents
82
Crankshaft, Connecting Rod, Piston and Liner Exploded View
83
Exploded View — Crankcase
84
Engine Removal/Refit
85
Engine Installation
88
Crankcases Disassembly
91
Upper Crankcase Bolt Release Sequence
91
Lower Crankcase Bolt Release Sequence
91
Crankcases Assembly
92
Selector Forks
92
Lower Crankcase Bolt Tightening Sequence
93
Upper Crankcase Bolt Tightening Sequence
93
Connecting Rods Removal and Installation
94
Crankshaft Removal and Installation
96
Connecting Rod Bearing Selection
98
Checking the Measured Clearance
98
Big End Bearing Selection Chart
98
Connecting Rod Big End Bearing Selection/Crankpin Wear Check
98
Crankshaft Main Bearing/Journal Wear
99
Checking Crankpin Clearance Using Plastigauge
99
Pistons Disassembly
100
Piston Wear Check
100
Piston Rings/Ring Grooves
100
Removing the Gudgeon Pin Circlip
100
Piston Assembly
101
Piston Ring Identification
101
Aligning Piston Rings Using the Piston
101
Piston Ring to Ring Groove Clearance Check
101
Cylinder Wear
102
Test Positions for Bore Wear Check
102
Cylinder Liners Removal (Engine in or out of the Frame)
103
Paint Mark
103
Cylinder Liners Installation
104
Left Hand Crankshaft Cover
105
Cover Removavrefit
105
Seal/Cover Replacement
105
Transmission Contents
106
Exploded View, Input and Output Shafts
107
Exploded View, Auxiliary Gears
108
Exploded View, Selector Mechanism
109
Exploded View, Gear Pedal Etc.
110
Engine Cranking
111
Auxiliary Gears — Operation
111
Transmission Description
111
Auxiliary Gears
111
Alternator Spindle Removal
112
Alternator Spindle Installation
113
Sprag Clutch Removal
114
Sprag Clutch Inspection
115
Sprag Clutch Assembly
115
Starter Idler Gear Removal, Inspection and Assembly
117
Selectors, Selector Shaft and Drum Removal
118
Selectors, Selector Shaft and Drum Inspection and Installation
120
Correct Gear Position at Maximum Extension
120
Detent Position 1St. Gear
121
Detent Position Neutral
121
Input and Output Shaft Assemblies Removal and Installation
122
Input Shaft Disassembly
123
Input Shaft Assembly
124
Pressing on the Input Shaft Bearing
124
Output Shaft Disassembly
125
Output Shaft Assembly
126
Lubrication System Contents
127
Exploded View - Sump
128
Exploded View — Oil Pump and Gears
129
Exploded View - Daytona Oil Cooler
130
Exploded View - Speed Triple Oil Cooler
131
Cylinder Oil Circuit
132
Cylinder Oil Circuit Description
133
Engine Oil Specification
134
Triumph Engine Oil
134
Oil Level Inspection
134
Engine Oil and Filter Change
135
Oil Pump and Gears Removal
136
Oil Pump and Gears Inspection and Installation
137
Low Oil Pressure Warning Light Switch
138
Inset: Selector Shaft Keeper Plate
138
Sump Removal and Inspection
139
Sump Installation
140
Oil Cooler Removal, Inspection and Installation
141
Oil Cooler Hose Disconnection
141
Fuel System/Engine Management Contents
142
Exploded View - Fuel Tank and Pump
144
Fuel Rail, Throttles and Injectors
145
Fuel Rail, Throttles and Injectors (Later Models)
146
Purge and Idle Air Control System (Early Models)
147
Purge and Idle Air Control System (Late Models)
148
Typical Exhaust System (T595 Daytona Illustrated)
149
Methanol
150
Oxygenated Gasoline
150
Ethanol
150
Fuel Rerquirements
150
Glossary of Terms
151
Engine Management System
153
System Description
153
System Sensors
153
Sensor Locations
154
System Actuators
155
Actuator Locations
156
Key to Wiring Circuit Diagram
157
Key to Wiring Colour Codes
157
Circuit Diagram — Engine Management System up to VIN 71698
158
Engine Management System from VIN 71699
160
Triumph Diagnostic Tool
161
On-Board Fault Detection System
161
System Diagnostics
161
Current Data
162
Freeze—Frame Data
162
Function Tests
162
Checks/Adjustments
162
Diagnostic Trouble Codes
163
Checks
166
Service Diagnostic Tool
166
Test Procedure
167
Typical Screen Showing Symbol Examples
167
Tool Keys
167
Return Key
167
Connection and Power-Up
173
Select Language
173
Switch on Bike Ignition
174
Triumph Motorcycles
174
Data Link Fault Retry?
175
Service Data - Dealer
175
Service Data - Date
176
Main Menu
176
Diagnostics
177
Stop Engine
178
To Select `READ STORED DTCS' from the Main Menu
178
Stored DTCS
179
Three Options Are Now Available
179
Freeze Frame
180
Stored DTCS, Erase All DTC Data
181
To Select `FUNCTION TESTS' from the Main Menu
181
To Select `CHECKS/ADJUSTMENTS' from the Main Menu
186
Check/Adjust
186
Build Data
187
Sensor Data
188
To Access the `ADJUSTMENTS' Menu
188
Adjust
189
Adjust Tune
189
Adjust Tune (Idle Fuel Adjustment)
190
Adjust Tune (Closed Throttle Position)
191
Adjust Tune (Set Adaptive Stepper Position)
191
Adjust Tune (Set Long Term Fuel Trim)
192
Update Tune
192
Update Tune (Confirm Selected)
195
Restarting Tune Download
195
Electrical Connectors
196
Before Disconnecting
196
When Disconnecting, Inspecting and Connecting a Connector
196
ECM Connector
196
Further Diagnosis
197
ECM Connector Pin Numbering
197
Crankshaft Sensor
198
Pinpoint Tests
198
Circuit Diagram
198
Camshaft Sensor
199
Idle Air Control
200
Fuel Injectors
201
Barometric Pressure Sensor
202
Throttle Position Sensor
203
Purge Valve
204
Ignition Coils
205
Coolant Temperature Sensor
206
Inlet Air Temperature Sensor
207
Fuel Pump Relay
208
Road Speed Sensor
209
Sensor Supply Voltage
210
System Voltage
211
Malfunction Indication Lamp
212
Cooling Fan Relay
213
Coolant Temperature Gauge
214
Tachometer
215
Fault Finding - Non Electrical
216
Fuel Tank
217
Fuel Tank Installation
218
Fuel Pump Removal and Assembly
219
Fuel Filter Removal and Assembly
220
Fuel Filter Inspection/Test
220
Fuel Pressure Regulator
221
Fuel Pressure Regulator Assembly
221
Fuel Hose Connectors Removal and Inspection
221
Fuel Hose Connectors Assembly
222
Fuel Pressure Checking
222
Fuel Delivery System
223
Airbox Removal
224
Airbox Assembly
225
Air Filter Element Removal and Assembly
225
Raising the Housing
225
Replacing the Air Filter Element
225
Barometric Pressure Sensor Removal and Assembly
226
Intake Air Temperature Sensor Removal and Assembly
227
Crankshaft Position Sensor Removal
227
Crankshaft Position Sensor Assembly
228
Camshaft Position Sensor Removal
229
Camshaft Position Sensor Assembly
230
Road Speed Sensor Removal and Assembly
230
Throttle Cable Removal
230
Throttle Cable Examination, Installation and Adjustment
231
Throttle Bodies Removal
232
Throttle Bodies Inspection
233
Later Model Air Bypass System
233
Throttle Bodies Assembly
234
Throttle Body Balancing
235
Typical Analyser Display
235
Typical Display Ofi Imbalanced Throttles
235
Injectors Removal
236
Injectors Inspection, Testing and Assembly
237
Removing the Injectors/Fuel Rail
237
Throttle Position Sensor Removal, Inspection and Assembly
238
Idle Air Control Valve Removal
238
Idle Air Control Valve Inspection and Assembly
239
Early Air Bypass System
239
Exhaust System Removal
240
Exhaust System Assembly
241
Evaporative Loss Control System
242
Component Locations
242
Evaporative Control System — Engine off
243
Evaporative Control System — Engine Running
244
Cooling System Contents
245
Exploded View - Cooling System
246
Coolant
247
Coolant Level Inspection
247
Coolant Replacement
248
Drainage
248
Filling
248
Radiator Hoses
249
Radiator and Cooling Fan
249
Arrowed — Potential Air-Lock Area
249
Water Pump Removal and Inspection
250
Coolant Pressure Cap Inspection
250
Water Pump Installation
251
Radiator Removal
252
Radiator Inspection and Installation
253
Thermostat Removal
253
Thermostat Inspection and Assembly
254
Thermostat Mounting Point
254
Thermostat `Nose' Mounting Point
254
Rear Suspension Contents
255
Exploded View - Swinging Arm
256
Rear Hub
257
Rear Suspension Unit
258
Drop/Drag Link
259
Rear Suspension Unit Removal, Inspection and Installation
260
Drop Link Removal
261
Drop Link Inspection and Installation
262
Removing Drop Link Spindle
262
Drag Link Removal
263
Drag Link Inspection and Installation
264
Drive Chain
265
Chain Slack Inspection
265
Drive Chain Adjustment
265
Chain Lubrication
265
Chain Wear Inspection
266
Swinging Arm/Drive Chain Removal
267
Typical Drive Chain Support
268
Removing the Swinging Arm
269
Swinging Arm/Drive Chain Inspection
270
Swinging Arm/Drive Chain Assembly
271
Staking the Nut
272
Final Drive Removal
273
Final Drive Inspection, Assembly and Installation
275
Drive Chain Removal
276
Drive Chain Replacement
277
Fitting Side Plate
277
Front Suspension Contents
279
Exploded View - Front Fork
280
Low Handlebars
281
Tall Handlebars
282
Front Suspension
283
Fork Inspection
283
Fork Oil
283
Oil Change
283
Fork Oil Level Chart
285
Fork Pull through
285
Front Fork Removal and Installation
286
Fork Dismantling/Assembly
287
Preload Adjuster Marks
287
Fork Inspection
289
Headstock Bearing Check/Adjustment
290
Checking Headstock Bearing Adjustment
290
Braking System Contents
291
Exploded View — Front Brake Master Cylinder
292
Front Brake Caliper
293
Rear Brake Master Cylinders
294
Rear Brake Caliper
295
Braking System Maintenance Safety Precautions
296
Fluid Level Inspection
297
Changing Brake Fluid
297
Brake Pads
297
Brake Wear Inspection
297
Safety Clip
298
Bleeding the Front Brakes Renewing Brake Fluid
298
Front Brake Pads Removal
299
Front Brake Pads Installation
300
Front Brake Caliper Removal
300
Front Brake Caliper Disassembly, Inspection, Assembly and Installation
301
Front Discs Wear
302
Front Discs Removal
302
Front Discs Installation
303
Front Brake Master Cylinder Removal and Disassembly
303
Front Brake Master Cylinder Inspection, Assembly and Installation
304
Bleeding the Rear Brakes Renewing Brake Fluid
305
Rear Brake Pads Removal
306
Rear Brake Pads Installation
307
Rear Brake Caliper Removal, Disassembly, Inspection and Assembly
308
Rear Brake Disc Wear
309
Rear Brake Caliper Installation
309
Rear Master Cylinder Removal, Disassembly, Inspection and Assembly
310
Rear Master Cylinder Installation
311
Wheels Contents
312
Exploded View - Front Wheel
313
Tyres
315
Tyre Pressures
315
Rim Marking
315
Tyre Marking
315
Tyre Wear/Wheel Inspection
316
Minimum Recommended Tread Depth
316
Important Tyre Information
317
Front Wheel Removal and Installation
318
Rear Wheel Removal and Installation
319
Front Wheel Bearings Removal and Installation
320
Bearing Tool Selection Chart
320
Rear Wheel Bearings Removal
321
Rear Wheel Bearings Inspection and Installation
323
Bodywork and Frame Contents
325
Exploded View - Frame
326
Seat Rails
327
Cockpit and Mountings
328
Rear Panels
329
Footrests and Mountings
330
Seat Removal and Refit
331
Side Panel Removal and Installation
332
Belly Panel Removal and Installation
332
Side Panel Fixings
332
Lower Fairings Removal and Installation
333
Cockpit Removal and Installation
334
Footrest Wear Limit
335
Frame Renewal
335
Strip down
335
Frame, Footrests and Fixing Inspection
335
Rotate the Handlebars Inboard
337
Lifting the Frame from the Forks
337
Lifting the Frame from the Rear Suspension
337
Electrical System Contents
342
Exploded View — Instruments
344
Alternator and Starter Motor
345
Daytona Headlight
346
Speed Triple Headlight
347
Rear Lights and Indicators
348
Battery
349
Battery Types
349
Direction of Battery Removal
350
Battery Refit
350
Battery Removal
350
Battery Charging - Yuasa Wet Battery
351
Battery Charging - GS Sealed Battery
351
New Battery
351
Battery Already in Service
351
Battery Maintenance
352
Battery Lead Conversion - Wet to Sealed Battery
353
Headlights - Daytona
355
Headlight Adjustment
355
Headlight Bulb Replacement
356
Headlight Removal and Assembly
356
Position Lamp Bulb Replacement
356
Headlights - Speed Triple
357
Headlight Bulb Replacement and Installation
358
Bulb Replacement
359
Tail Light Removal and Installation
359
License Plate Light
359
Bulb Installation
360
Indicator Removal and Replacement
360
Lighting Circuit Diagram
361
Starting/Charging Circuit Diagram up to VIN 71698
363
Starting/Charging Circuit Diagram from VIN 71699
365
Alternator Removal, Inspection and Installation
367
Starter Motor Removal and Installation
368
Instruments Removal and Installation
369
Fuses
369
Fuse Identification
369
Instrument Waring Lights Removal and Installation
370
Relay Pack
370
Identification of Relays
370
Wiring Circuit Diagram
372
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