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EAS30203
REMOVING THE HANDLEBARS
1. Stand the vehicle on a level surface.
EWA13120
WARNING
Securely support the vehicle so that there is
no danger of it falling over.
2. Remove:
• Grip end
TIP
While holding the grip end, loosen the grip end
bolt.
3. Remove:
• Handlebar grip "1"
TIP
Blow compressed air between the handlebar
and the handlebar grip, and gradually push the
grip off the handlebar.
EAS30204
CHECKING THE HANDLEBARS
1. Check:
• Handlebar (left)
• Handlebar (right)
Bends/cracks/damage → Replace.
EWA13690
WARNING
Do not attempt to straighten a bent handle-
bar as this may dangerously weaken it.
EAS30205
INSTALLING THE HANDLEBARS
1. Stand the vehicle on a level surface.
EWA13120
WARNING
Securely support the vehicle so that there is
no danger of it falling over.
2. Install:
• Handlebar weights "1"
(to the handlebars "2")
TIP
Fit the projection "a" on each handlebar weight
into the hole "b" in the handlebar.
A
1
B
b
A. Left
B. Right
3. Install:
• Clutch switch
• Clutch lever holder "1"
• Clutch lever
Clutch switch screw
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
LOCTITE®
Clutch lever holder pinch bolt
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Clutch lever pivot nut
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
TIP
• Align the projection "a" on the clutch lever hold-
er with the punch mark "b" on the handlebar.
• Fit the projection "c" on the bottom of the bolt
head into the slot "d" in the bolt hole in the
clutch lever holder.
4-57
HANDLEBARS
2
a
b
2
a
1
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Troubleshooting
