Checking The Timing Chain Tensioner; Installing The Camshafts - Yamaha YZF-R25 Service Manual

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a. 1/4 tooth
b. Correct
1. Timing chain
2. Camshaft sprocket
EAS30266

CHECKING THE TIMING CHAIN TENSIONER

1. Check:
• Timing chain tensioner
Cracks/damage/rough movement → Re-
place.
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a. Lightly press the timing chain tensioner rod
into the timing chain tensioner housing by
hand.
TIP
While pressing the timing chain tensioner rod,
wind it counterclockwise with a hexagon wrench
"1" (Part No.: 1WS-12228-00) until it stops.
b. Make sure that the timing chain tensioner rod
moves in and out of the timing chain tension-
er housing smoothly. If there is rough move-
ment, replace the timing chain tensioner.
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EAS30269

INSTALLING THE CAMSHAFTS

1. Align:
• Marks "a" on the generator rotor
(with the slots "b" in the generator rotor cover)
• Punch mark "c" on the balancer drive gear
(with the projections "d" on the timing chain
guide (lower side))
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a. Turn the crankshaft counterclockwise.
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b. Position the marks "a" on the generator rotor
on both sides of the slots "b" in the generator
rotor cover.
c. Position the punch mark "c" on the balancer
drive gear "1" between the projections "d" on
the timing chain guide (lower side) "2".
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2. Install:
• Intake camshaft sprocket "1"
• Exhaust camshaft sprocket "2"
5-16
CAMSHAFTS
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b
d
c
1
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a
2
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