Yamaha YZF-R25 Service Manual page 273

5. Install:
• Dowel pins "1"
• Clutch cover gasket "2"
• Clutch cover "3"
• Clutch cable holder "4"
• Holders (O sensor lead)
2
Clutch cover bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Clutch cable holder bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
LOCTITE®
TIP
• Face the serrations on the clutch pull rod "5"
rearward and align the rod with the hole "a" in
the clutch cover.
• Make sure that the pull rod teeth and pull lever
shaft pinion gear are engaged.
• Apply locking agent (LOCTITE®) to the
threads of only the clutch cable holder bolts "6"
shown in the illustration.
• Tighten the bolts in stages and in a crisscross
pattern.
• After installing the clutch cover, make sure that
the alignment mark "b" on the clutch cover is
aligned with the punch mark "c" on the pull le-
ver "7".
1
2 New
b
a
1
a
New
5-56
New
c
7
b
6. Connect:
• Clutch cable "1"
TIP
• Install the clutch cable so that the clutch cable
length "a" is 52.6–64.1 mm (2.07–2.52 in) as
shown in the illustration.
• After installing the clutch cable, bend the pro-
jection "b" on the pull lever.
b
7. Adjust:
• Clutch lever free play
Refer to "ADJUSTING THE CLUTCH LEVER
FREE PLAY" on page 3-12.
Clutch lever free play
10.0–15.0 mm (0.39–0.59 in)
CLUTCH
6
4
1
a