400 Hour/4000 Mile (6400 Km) Service - Polaris RANGER XP 1000 2018 Service Manual

MAINTENANCE
ITEM
Brake Pads / Parking Brake Pads (INT'L) Inspect pad wear; replace if worn beyond service limit
XU / D
Fuel System
XU / D Parking Brake Cable Adjustment (INT'L)
XU / E Engine Breather
Battery
XU General Lubrication
D / E Throttle Pedal
Throttle Body Intake Ducts/Flange
E
Shift Cable / Linkage
Steering
D
Front / Rear Suspension
XU
Cooling System
D
D Drive Belt
Clutches (Drive and Driven)
D
Engine Oil Lines/Fasteners
XU
XU / D Parking Brake Cable Adjustment (INT'L)
XU Front Gearcase Lubricant
Transmission Lubricant (AGL)
XU
Fuel System
D / E
Spark Plug Inspection
D / E
XU Radiator
Cooling Hoses
XU
Engine Mounts
XU
Exhaust Silencer / Pipe
Wiring
XU
Front Wheel Bearings
D
XU / D Shocks
D Brake Fluid
Spark Arrestor
Cam Chain Tensioner
D / E Valve Clearance
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer perform these services.
E - Emission Control System Service (California)
2.22
400 Hour / 4000 mile (6400 km) Service
REMARKS
Turn key on to pressurize fuel pump; check lines / fittings for leaks and
abrasion
Inspect; adjust tension after first 25 hours
Inspect; clean
Check terminals; clean; test
Lubricate all fittings, pivots, cables, etc.
Inspect; replace if it sticks
Inspect ducts for proper sealing / air leaks
Inspect; adjust as needed
Lubricate (if applicable)
Lubricate (if applicable)
Inspect coolant strength seasonally; pressure test system yearly
Inspect; replace as needed
Inspect; clean; replace worn parts
Inspect for leaks and loose fittings
Inspect; adjust tension as needed
Change lubricant
Change lubricant
Check for leaks at fill cap, fuel line / rail, and fuel pump.
Inspect; replace as needed; torque to specification
Inspect; clean external surfaces
Inspect for leaks; pressure test system
Inspect, torque to specification
Inspect
Inspect for wear, routing, security; inspect connectors subjected to water,
mud, etc.
Inspect; replace as needed
Change shock oil and inspect seals
Change every two years (DOT 4)
Clean daily if driven in mud / water; replace a damaged arrestor before
operating
Inspect/clean; replace as needed
Inspect; adjust as needed
9928487 R01 - 2018 RANGER XP 1000 Service Manual
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