Differential Cover Bushing Replacement; Female Side Gear Bushing Replacement - Polaris RANGER XP 1000 2018 Service Manual

Differential Cover Bushing Replacement

1. Press the old bushing out of the differential cover.
2. Thoroughly clean the bore of the differential cover
and check for any unwanted burs.
3. Press the new bushing into the differential cover.
4. Install the bushing flush to 1mm past the end of the
differential cover as shown.
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.

Female Side Gear Bushing Replacement

1. Locate the bushing split. Using a small chisel or flat
blade screwdriver, peel back and remove the old
bushing from the side gear, being careful not to
damage the side gear.
2. Thoroughly clean the bore of the side gear and check
for any unwanted burs.
3. Press the new bushing into the side gear until it
bottoms out.
TRANSMISSION
6
6.21