Cylinder Head Installation - Polaris RANGER XP 1000 2018 Service Manual

ENGINE / COOLING / EXHAUST
10. Repeat this procedure for remaining valves.
11. Install the valve adjustment tappet
in the order they were removed.
Refer to VALVE CLEARANCE ADJUSTMENT
procedure for proper tappet selection.
If any valve train components were replaced, refer to
VALVE CLEARANCE ADJUSTMENT procedure prior
to CAMSHAFT INSTALLATION / TIMING procedure.

CYLINDER HEAD INSTALLATION

1. Rotate the engine so the cylinder is facing up.
2. Remove the Cylinder Holding & Camshaft Timing
q
Plate (PU-50563)
from the cylinder.
Once the cylinder head is removed, nothing retains the
cylinder to the engine. DO NOT rotate the engine
without using the Cylinder Holding & Camshaft Timing
Plate (PU-50563).
3.74
i
for each valve
NOTE
NOTE
3. Prepare cylinder head gasket sealing surfaces by
cleaning thoroughly to remove all residue. The head
gasket must be installed clean and dry, free from oil
or grease.
Do not touch sealing surfaces of gasket.
w
4. Guide cam chain
and install the gasket on the cylinder, locating it on
the alignment pins.
5. Carefully set the cylinder head
alignment pins.
6. Install new bolts and finger tighten the six cylinder
t
head bolts evenly.
7. Install and finger tighten the two outer M6 bolts
evenly.
Install new cylinder head bolts.
8. Torque cylinder head
specification.
9928487 R01 - 2018 RANGER XP 1000 Service Manual
NOTE
through a new head gasket
r
in place on
NOTE
bolts in sequence
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