Gear Cluster Disassembly; Snorkel Tube Removal/Disassembly - Polaris RANGER XP 1000 2018 Service Manual

GEAR CLUSTER DISASSEMBLY

1. Remove the bearing from the reverse shaft using a
bearing puller. Remove the retaining ring and slide
the washers, high gear and needle bearing off the
reverse shaft.
q
Park/Low Shift Dog
w
Thrust Washer
e
Low Gear
r
Reverse Shaft
t
Reverse Gear
y
Needle Bearing
2. Remove the Reverse/High shift dog.
3. Remove the snap ring, washer, needle bearing, and
reverse gear from the reverse shaft.
4. If necessary, disassemble the other end of the
reverse shaft. Remove the bearing , Park/Low shift
dog, retaining ring, washer, low gear and needle
bearing from the reverse shaft.
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
u
Reverse/High Shift
Dog
i
Snap Ring
o
High Gear
a
Bearing
s
Chain
SNORKEL TUBE REMOVAL / DISASSEMBLY
CAUTION
The pinion shaft must be removed prior to removing the
snorkel tube assembly. Failure to remove pinion shaft
will result in damage to the snorkel tube or LH
gearcase.
1. Use the snorkel tube tool to remove the snorkel tube
and front output shaft as an assembly.
Snorkel Tube Tool:
PU-52547
2. Extract the snorkel shaft seal
o
by drilling a small pilot hole and threading a screw
in to slowly pull the seal out.
e
Snap Ring
r
Thrust Washer
t
Bearing
y
Ring Gear
u
Front Output Shaft
i
O-Ring
TRANSMISSION
g
from the snorkel tube
o
Snorkel Tube
a
Bearing
s
Snap Ring
d
Thrust Washer
f
Snap Ring
g
Seal
6.17
6