Checking The Fuel Pump Body; Checking The Rollover Valve; Installing The Fuel Pump; Installing The Fuel Tank Hoses (For Xvs13Aa(C)/Xvs13Cta(C)) - Yamaha Star XVS13AA(C) 2011 Service Manual

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EAS26670

CHECKING THE FUEL PUMP BODY

1. Check:
• Fuel pump body
Obstruction → Clean.
Cracks/damage → Replace the fuel pump
assembly.
EAS3D81004

CHECKING THE ROLLOVER VALVE

1. Check:
• Rollover valve "1"
Damage/faulty → Replace.
TIP
• Check that air flows smoothly only in the direc-
tion of the arrow shown in the illustration.
• The rollover valve must be in an upright posi-
tion when checking the airflow.
EAS3D81007

INSTALLING THE FUEL PUMP

1. Install:
• Fuel pump
Fuel pump bracket bolt
4 Nm (0.4 m·kg, 2.9 ft·lb)
TIP
• Do not damage the installation surfaces of the
sub-fuel tank when installing the fuel pump.
• Always use a new fuel pump gasket.
• Install the fuel pump as shown in the illustra-
tion.
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1
7-7
• Align the projection "a" on the fuel pump with
the slot in the fuel pump bracket and the inden-
tation "b" in the sub-fuel tank.
• Tighten the fuel pump bolts in the proper tight-
ening sequence as shown.
b
3
FWD
2
2. Install:
• Fuel hose
ECA3D81002
NOTICE
When installing the fuel hose, make sure that
it is securely connected, and that the fuel
hose connector cover on the fuel hose is in
the correct position, otherwise the fuel hose
will not be properly installed.
TIP
• Install the fuel hose securely onto the fuel
pump until a distinct "click" is heard.
• To install the fuel hose onto the fuel pump,
slide the fuel hose connector cover "1" on the
end of the hose in the direction of the arrow
shown.
1
EAS3D81040
INSTALLING THE FUEL TANK HOSES (for
XVS13AA(C)/XVS13CTA(C))
1. Install:
• Fuel tank breather hose (fuel tank to hose
joint) "1"
• Fuel tank overflow hose "2"
FUEL TANK
5
1
a
4
6