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Related Manuals for Yamaha XVS13AW 2006
Summary of Contents for Yamaha XVS13AW 2006
- Page 1 XVS13AW(C) XVS13CTW(C) SERVICE MANUAL LIT-11616-20-42 3D8-28197-10...
- Page 2 EAS20050 XVS13AW(C)/XVS13CTW(C) SERVICE MANUAL ©2006 by Yamaha Motor Corporation, U.S.A. First edition, August 2006 All rights reserved. Any reproduction or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in U.S.A. P/N LIT-11616-20-42...
- Page 3 If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model. This policy is intended to provide the customer with the most satisfaction from his vehicle and to conform to federal environmental quality objectives.
- Page 4 EAS20090 HOW TO USE THIS MANUAL This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. •...
- Page 5 EAS20100 1. Serviceable with engine mounted SYMBOLS 2. Filling fluid The following symbols are used in this manual 3. Lubricant for easier understanding. 4. Special tool NOTE: 5. Tightening torque The following symbols are not relevant to every 6. Wear limit, clearance vehicle.
- Page 7 EAS20110 TABLE OF CONTENTS GENERAL INFORMATION SPECIFICATIONS PERIODIC CHECKS AND ADJUSTMENTS CHASSIS ENGINE COOLING SYSTEM FUEL SYSTEM ELECTRICAL SYSTEM TROUBLESHOOTING...
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Page 9: Table Of Contents
GENERAL INFORMATION IDENTIFICATION .................... 1-1 VEHICLE IDENTIFICATION NUMBER............. 1-1 MODEL LABEL ..................1-1 FEATURES ..................... 1-2 OUTLINE OF THE FI SYSTEM..............1-2 FI SYSTEM ....................1-3 INSTRUMENT FUNCTIONS..............1-4 IMPORTANT INFORMATION ................. 1-6 PREPARATION FOR REMOVAL AND DISASSEMBLY ......1-6 REPLACEMENT PARTS ................ -
Page 10: Identification
IDENTIFICATION EAS20130 IDENTIFICATION EAS20140 VEHICLE IDENTIFICATION NUMBER The vehicle identification number “1” is stamped into the right side of the steering head pipe. EAS20150 MODEL LABEL The model label “1” is affixed to the frame. This information will be needed to order spare parts. -
Page 11: Features
FEATURES EAS20170 FEATURES EAS3D81037 OUTLINE OF THE FI SYSTEM The main function of a fuel supply system is to provide fuel to the combustion chamber at the optimum air-fuel ratio in accordance with the engine operating conditions and the atmospheric temperature. In the conventional carburetor system, the air-fuel ratio of the mixture that is supplied to the combustion chamber is created by the volume of the intake air and the fuel that is metered by the jet used in the respective carburetor. -
Page 12: Fi System
FEATURES EAS3D81038 FI SYSTEM The fuel pump delivers fuel to the fuel injector via the fuel filter. The pressure regulator maintains the fuel pressure that is applied to the fuel injector at only 324 kPa (3.24 kg/cm², 46.1 psi). Accordingly, when the energizing signal from the ECU energizes the fuel injector, the fuel passage opens, causing the fuel to be injected into the intake manifold only during the time the passage remains open. -
Page 13: Instrument Functions
FEATURES EAS3D81033 Speedometer INSTRUMENT FUNCTIONS Multi-function meter unit EWA3D81011 WARNING Be sure to stop the vehicle before making any setting changes to the multi-function meter unit. 1. Speedometer The speedometer shows the riding speed. When the key is turned to “ON”, the speedome- ter needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. - Page 14 FEATURES If the odometer/tripmeter/clock display indicates NOTE: any error codes, note the code number, and Push the “ ” side of the “SELECT” switch to then check the vehicle. Refer to “FUEL INJEC- switch the display in the reverse order. TION SYSTEM”...
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Page 15: Important Information
5. Keep all parts away from any source of fire. EAS20200 REPLACEMENT PARTS Use only genuine Yamaha parts for all replace- ments. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but... -
Page 16: Bearings And Oil Seals
IMPORTANT INFORMATION EAS20230 BEARINGS AND OIL SEALS Install bearings and oil seals so that the manu- facturer’s marks or numbers are visible. When installing oil seals “1”, lubricate the oil seal lips with a light coat of lithium-soap-based grease. Oil bearings liberally when installing, if appropri- ate. -
Page 17: Checking The Connections
CHECKING THE CONNECTIONS EAS20250 CHECKING THE CONNECTIONS Pocket tester 90890-03112 Check the leads, couplers, and connectors for Analog pocket tester stains, rust, moisture, etc. YU-03112-C 1. Disconnect: • Lead NOTE: • Coupler • If there is no continuity, clean the terminals. •... -
Page 18: Special Tools
SPECIAL TOOLS EAS20260 SPECIAL TOOLS The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropriate tools or improvised techniques. Special tools, part numbers or both may differ depending on the country. When placing an order, refer to the list provided below to avoid any mistakes. - Page 19 SPECIAL TOOLS Reference Tool name/Tool No. Illustration pages Compression gauge 3-11 90890-03081 Engine compression tester YU-33223 Oil filter wrench 3-12 90890-01469 YM-01469 66.8 Belt tension gauge 3-25 90890-03170 Rear drive belt tension gauge YM-03170 Steering nut wrench 3-26, 4-61 90890-01403 Spanner wrench YU-33975 Damper rod holder...
- Page 20 SPECIAL TOOLS Reference Tool name/Tool No. Illustration pages Weight 5-16 90890-01084 YU-01083-3 YU-01083-3 Valve spring compressor 5-28, 5-33 90890-04019 YM-04019 Valve spring compressor attachment 5-28, 5-33 90890-01243 Valve spring compressor adapter (26 mm) YM-01253-1 Valve guide remover (ø6) 5-29 90890-04064 Valve guide remover (6.0 mm) YM-04064-A Valve guide installer (ø6)
- Page 21 YU-01304 YU-01304 Sheave holder 5-43, 5-44, 90890-01701 5-51, 5-54 Primary clutch holder YS-01880-A Flywheel puller 5-43 90890-01362 Heavy duty puller YU-33270-B Yamaha bond No. 1215 5-45, 5-71, 90890-85505 6-10 (Three Bond No.1215®) Universal clutch holder 5-51, 5-55 90890-04086 YM-91042 1-12...
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- Page 23 SPECIAL TOOLS Reference Tool name/Tool No. Illustration pages Radiator cap tester 90890-01325 Radiator pressure tester YU-24460-01 YU-24460-01 Radiator cap tester adapter 90890-01352 Radiator pressure tester adapter YU-33984 YU-33984 Mechanical seal installer 6-10 90890-04078 Water pump seal installer YM-33221-A Middle driven shaft bearing driver 6-10 90890-04058 Bearing driver 40 mm...
- Page 24 SPECIAL TOOLS Reference Tool name/Tool No. Illustration pages Digital circuit tester 7-11 90890-03174 Model 88 Multimeter with tachometer YU-A1927 Ignition checker 8-83 90890-06754 Opama pet-4000 spark checker YM-34487 1-14...