Loader/Transmission Controls Disassembly; Chapter Overview; Personal Safety; Machine Preparation - Terex PT100 Forestry Service & Repair Manual

Compact track loaders
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Chapter Overview

This chapter provides disassembly and assembly
procedures for the loader/transmission controls as-
sembly.

Personal Safety

Improper or incomplete maintenance/repair of a Compact
Track Loader can be dangerous and may result in ma-
chine damage, injury or death.
Do not attempt to perform any type of repair or mainten-
ance on a Compact Track Loader until you have read and
fully understood the information in this manual.
Refer to the Operation and Maintenance manual for in-
structions regarding proper machine operation techniques
before operating any Compact Track Loader.
Prior to performing any type of service work on a
Compact Track Loader, read and understand Chap-
ter 1 (Product Safety) for personal safety informa-
tion.

Machine Preparation

Accidental machine starting can cause injury or
death to personnel working on a Compact Track
Loader.
As a precaution, disconnect the battery cables from
the battery terminals, tape the battery clamps and
remove the key from the ignition switch prior to per-
forming any service work on a Compact Track Load-
er.
Place a "Do Not Operate" tag prominently on the
machine to inform personnel that the machine is be-
ing worked on.
8. Loader/Transmission Controls
Disassembly and Assembly
Loader/Transmission Controls
Disassembly and Assembly
Procedures
Disassembly and assembly procedures are provided
for the following loader/transmission control compo-
nents.
• Left Control Joystick
• Right Control Joystick
• Loader Float Magnet
Note: Procedures are provided for only those load-
er/transmission control components listed above. Howev-
er, information for removal and installation of other
loader/transmission control components can be obtained
from the machine specific parts manual.
Note: Refer to Chapter 3 for an overview of the auxiliary
circuit and drive loop.
Joystick Removal and
Installation
There are two joysticks that control the operation of
the machine.
Required Tools
Screwdriver
Open End Wrench
Hose Plugs and Caps
Right Joystick Removal
Note: Since the procedures for removing both joystick
controls are identical, only the right control joystick proce-
dure is described below.
Note: During disassembly, cap all hoses and fittings to
prevent fluid loss and contamination of the system fluids.
8-1

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