Track Removal; Track Installation - Terex PT100 Forestry Service & Repair Manual

Compact track loaders
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Compact Track Loader
11. Maintenance
Tracks
Tracks may need to be removed periodically to inspect
undercarriage components or for replacement if worn
or damaged. This section covers the procedure to
remove and install a track on your PT-100 Forestry.
Required Tools
Socket/Impact Wrench
Ratchet Strap
Heavy Duty Hydraulic Jack
Combination wrench
Long Pry Bar(s)
Terex Approved Jack Stands (2)
Spray Lubricant
Hammer
Punch
Port-A-Power
Track Installation Tool (P/N: 0703-138)
To remove the tracks: (see page 11-4 for steps 5-8)
1. Remove any attachments that may be fastened to
the machine and raise the lift arms.
2. Install the lift arm braces as directed on page 11-7
to secure the lift arms in the raised position.
3. Once the lift arms are secured, carefully exit the
machine.
4. Jack the machine following the jacking procedure
on page 11-6 to allow clearance for track removal.
5. Remove the two bolts (A) that fasten the drive
table to the undercarriage frame rail.
6. Remove the two drive table alignment bolts (D)
located on both sides of the rear of the drive table.
7. Loosen the lock nut (B) on the turnbuckle (C) and
relieve tension on the turnbuckle mounting pins by
turning (loosening) the turnbuckle slightly.
8. Remove the two mounting pins (E) securing the
turnbuckle to the undercarriage frame and drive
table and then remove the turnbuckle.
9. Now that the drive table is unfastened, attach a
ratchet strap to the drive sprocket and undercar-
riage frame and carefully pull the drive table for-
ward until the pivot hole in the outer front corner
is directly beneath the hole in the drive table pivot
bracket. ( fig. 11-6)
10. Once the drive table is in position, insert a long
bolt through the pivot bracket, drive table pivot
hole and frame rail. (fig. 11-7)
11-6
11-7
11-8
11. Once the bolt is in place, insert a pry bar between
the drive sprocket and track and lift the track drive
lugs clear of the sprocket. Then use a second bar
to pivot the drive table out from underneath the
track until it is perpendicular (90º) to the undercar-
riage. (fig. 11-8, 11-11)
11-8

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