Table of Contents
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Chapter Overview ................................................... 1-1
Basic Precautions ................................................... 1-1
Safety Labels.... ................................................ 1-1
Personal Protective Equipment .......................... 1-1
Entering and Exiting ........................................... 1-2
Lifting ................................................................. 1-2
Hot Fluids and Components .............................. 1-2
Corrosion Inhibitor ............................................. 1-2
Batteries ............................................................ 1-2
Pressurized Items .............................................. 1-2
Repair ..................................................................... 1-3
Attachments ............................................................ 1-4
Machine Labels and Decals .................................... 1-4
Product ID Number .................................................. 1-4
Safety Label Examples ...................................... 1-4
Specifications .......................................................... 2-1
Engine ............................................................... 2-1
Transmission ..................................................... 2-1
Drive Motors ...................................................... 2-1
Control Handles ................................................. 2-1
Auxiliary Pump ................................................... 2-1
Loader Valve ...................................................... 2-1
Cooler ................................................................ 2-1
Critical Torque Specifications ............................ 2-1
Chapter Overview ................................................... 3-1
Hydraulic Charge Circuit ......................................... 3-1
Hydraulic Auxiliary Circuit ....................................... 3-2
Hydraulic Drive Circuit ............................................. 3-3
Lift Arm Control Valve.........................................3-4
Pilot Gen Block.
Hyd.
Chapter Overview ................................................... 4-1
Machine Controls .................................................... 4-1
Loader Control ................................................... 4-1
Drive Control ...................................................... 4-1
Throttle .............................................................. 4-1
Instrumentation ....................................................... 4-1
Switches .................................................................. 4-2
and Assembly
Chapter Overview ................................................... 5-1
Personal Safety ....................................................... 5-1
Machine Preparation ............................................... 5-1
Procedures .............................................................. 5-1
Gauge Panel Removal and Installation ................... 5-1
Gauge Panel Removal ....................................... 5-1
Gauge Panel Installation .................................... 5-2
.......................................3-5
.........................................
Ignition Switch Removal and Installation ................. 5-2
Ignition Switch Removal .................................... 5-2
Ignition Switch Installation ................................. 5-3
Gauge Removal and Installation ............................. 5-4
Gauge Removal ................................................. 5-4
Gauge Installation .............................................. 5-4
Head light Removal and Installation ........................ 5-5
Head Light Removal .......................................... 5-5
Head light Installation ........................................ 5-5
Chapter Overview ................................................... 6-1
Personal Safety ....................................................... 6-1
Machine Preparation ............................................... 6-1
Disassembly and Assembly Procedures ................ 6-1
Fuel Sending Unit Removal & Installation ............... 6-1
Fuel Sending Unit Removal ............................... 6-1
Fuel Sending unit Installation ............................. 6-2
Fuel Tank Removal ................................................. 6-2
Fuel Tank Installation .............................................. 6-3
and Assembly
Chapter Overview ................................................... 7-1
Personal Safety ....................................................... 7-1
Machine Preparation ............................................... 7-1
Procedures .............................................................. 7-1
Fan Guard Removal and Installation ....................... 7-1
Fan Guard Removal .......................................... 7-2
Fan Guard Installation................................
Fan Removal .........................................................7-2
Fan Installation........................................................7-2
Radiator/Cooler Removal................................7-3
3-6
Radiator/Cooler Installation ..................................... 7-5
Removal... .............................................................. 7-5
Installation... ........................................................... 7-6
and Assembly
Chapter Overview ................................................... 8-1
Personal Safety ....................................................... 8-1
Machine Preparation ............................................... 8-1
Assembly Procedures ............................................. 8-1
Joystick Removal and Installation ........................... 8-1
Joystick Removal ............................................... 8-1
Joystick Installation ............................................ 8-2
Loader Float Magnet Removal and Installation ....... 8-3
Loader Float Magnet Removal .......................... 8-3
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7-2
8-3
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