Page 1 Outputs transfer to a pre-defined value. Calculation Configures the controller math function sc200 Information S/W VER:—Displays the current version of controller software Bootloader VER:—Displays the current Bootloader version. The Bootloader is a file that loads the main operating system for the controller S/N:—Displays the controller serial number...
Page 2 Problem Resolution Verify current output configuration. Test current output signal using the Test/Maintenance submenu. Incorrect current output Input a current value and verify the output signal at the controller connections. If the output is incorrect, perform an output calibration. Make sure relay connections are secure. If using an external power source, make sure the relay wiring is correct.
Page 3 Problem Resolution Adjust the display contrast Display is lit but shows no characters or Make sure protective film has been removed from display. characters are faint or blurry. Clean the outside of the controller, including the display screen. Make sure the AC power connections are properly terminated in the controller.
Page 4 Tel. +49 (0) 2 11 52 88-320 SWIT ERLAND Fax (970) 669-2932 Fax +49 (0) 2 11 52 88-210 Tel. +41 22 594 6400 orders@hach.com info@hach-lange.de Fax +41 22 594 6499 www.hach.com www.hach-lange.de Hach Company/Hach Lange GmbH, 2011-2013. All rights reserved. Printed in U.S.A.
Page 5 DOC023.53.80040 sc200 Controller 01/2014, Edition 7 User Manual...
Page 7: Table Of Contents
Table of Contents Specifications ....................................5 General information ..................................5 Safety information ....................................6 Use of hazard information ................................6 Precautionary labels ...................................6 Certification ....................................6 Product overview ....................................7 Sensors and sensor modules ..............................7 Relays outputs and signals .................................8 Device scans ....................................8 Controller enclosure ..................................8 Controller mounting options ................................8 Installation ......................................8...
Page 8: Table Of Contents
Table of Contents Graphical display ..................................22 System startup ....................................23 Set the language, date and time for the first time ...........................23 Controller configuration information ..............................23 Advanced operation ..................................24 Security setup ....................................24 Enable or disable the passcode ..............................24 Edit the passcode ..................................24 Protect features ..................................25 Configure a 4-20 mA input module ..............................25 Configure a 4-20 mA output module ..............................25...
Page 9: Table Of Contents
Table of Contents Maintenance ....................................42 Cleaning the controller ..................................42 Fuse replacement ....................................42 Battery replacement ..................................42 Troubleshooting ..................................42 Test and Maintenance menu ................................44 Warning and error conditions ................................45 Device scan information ...............................45 Replacement parts and accessories ..........................45...
Page 10 Table of Contents...
Page 11: Specifications
Specifications Specification Details Specifications are subject to change without notice. Relays Four SPDT, user-configured contacts, rated 250 VAC, 5 Amp resistive maximum for the AC powered Specification Details controller and 24 VDC, 5A resistive maximum for the DC powered controller. Relays are designed for Component description Microprocessor-controlled and menu-driven controller connection to AC Mains circuits (i.e., whenever the...
Page 12: Safety Information
notice or obligation. Revised editions are found on the manufacturer’s Precautionary labels website. Read all labels and tags attached to the instrument. Personal injury or damage to the instrument could occur if not observed. A symbol on the Safety information instrument is referenced in the manual with a precautionary statement.
Page 13: Product Overview
1. The equipment may not cause harmful interference. Figure 1 System components 2. The equipment must accept any interference received, including interference that may cause undesired operation. Changes or modifications to this equipment not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
Page 14: Relays Outputs And Signals
Relays outputs and signals The controller can be installed on a surface, panel or pipe (horizontal or vertical). For mounting options and instructions, refer to Figure The controller has four configurable relay switches and two analog Figure 3 on page 9, Figure 4 on page 10, Figure 5...
Page 15: Controller Mounting
Controller mounting Figure 2 Mounting components Figure 3 Surface mounting dimensions 1 Mounting foot (2x) 6 Flat washer, ¼-inch ID (4x) 2 Sealing gasket for panel mount, 7 Lock washer, ¼-inch ID (4x) Neoprene 3 Bracket for wall and pipe mounting 8 M5 x 0.8 Keps hexnut (4x) 4 Vibration isolation gasket for pipe 9 Pan head screws, M5 x 0.8 x...
Page 16 ote If using t e rac et optional for panel ounting pus t e controller t roug Figure 4 Panel mounting dimensions t e ole in t e panel and t en slide t e rac et over t e controller on t e ac side of t e panel.
Page 17: High-Voltage Barrier
High-voltage barrier Figure 6 Top and bottom views High-voltage wiring for the controller is located behind the high-voltage barrier in the controller enclosure. The barrier must remain in place except when installing modules or when a qualified installation technician is wiring for power, alarms, outputs or relays. Do not remove the barrier while power is applied to the controller.
Page 18 Figure 7 Wiring connections overview 1 Service cable connection 5 AC and DC power connector 9 Discrete input wiring connector 2 4-20 mA output 6 Ground terminals 10 Digital sensor connector 3 Sensor module connector 7 Relay connections 4 Communication module connector (e.g., Modbus, 8 Digital sensor connector Profibus, HART, optional 4-20 mA module, etc.) Terminals can be removed for improved access.
Page 19: Wiring For Power
Wiring for power The controller can be wired for line power by hard-wiring in conduit or wiring to a power cord. Regardless of the wire used, the connections are W A R N I N G made at the same terminals. A local disconnect designed to meet local electrical code is required and must be identified for all types of installation.
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Page 21: Alarms And Relays
Table 1 AC power wiring information (AC powered models only) Wiring relays Color North W A R N I N G Terminal Description Color EU America Potential Electrocution Hazard. Always disconnect power to the Hot (L1) Black Brown instrument when making electrical connections. Neutral (N) White Blue...
Page 22 The 24 VDC controller relays are designed for the connection to low The Normally Open (NO) and Common (COM) relay contacts will be voltage circuits (i.e., voltages less than 30 V-RMS, 42.2 V-PEAK or connected when an alarm or other condition is active. The Normally 60 VDC).
Page 23 nglis...
Page 24: Analog Output Connections
Analog output connections • Maximum loop resistance is 500 ohm. 5. Close the controller cover and tighten the cover screws. W A R N I N G 6. Configure outputs in the controller. Potential Electrocution Hazard. Always disconnect power to the Figure 8 Analog output connections instrument when making electrical connections.
Page 25 Three discrete inputs are provided for switch closure inputs or logic level Table 4 Input connections voltage inputs. Make wiring connections and configure jumper settings to Discrete inputs Connector position - Connector position - the controller as shown in Figure Table 4 Figure Switch input...
Page 26: Connect A Digital Sc Sensor
Mod us registers or go to quick-connect fitting (Figure 11). A digital sensor can be connected with any sc200 product page. the controller powered on or off. When a sensor is connected with the controller powered on, the Install a Secure Digital (SD) memory card controller does not automatically perform a device scan.
Page 27: User Interface And Navigation
User interface and navigation Inputs and outputs are set up and configured through the front panel using the keypad and display screen. This user interface is used to set up and configure inputs and outputs, create log information and User interface calculated values, and calibrate sensors.
Page 28: Additional Display Formats
Table 5 Icon descriptions (continued) Figure 14 Example of Main Measurement screen Icon Description Warning A warning icon consists of an exclamation point within a triangle. Warning icons appear on the right of the main display below the measurement value. Push the ENTER key then select the device to view any problems associated with that device.
Page 29: System Startup
After the language, date and time options are set for the first time, to select a graph and push the HOME key. update the options as necessary through the sc200 setup menu. 2. Select an option: 1. In the Language screen, highlight a language in the options list and push the ENTER key.
Page 30: Advanced Operation
The passcode is enabled. up a calculation on page 37) 5. Push the BACK key to return to the sc200 Setup Menu, or push the sc200 Information S/W VER:—Displays the current version of controller MENU key to return to the Settings Menu.
Page 31: Protect Features
BACK key to cancel. 6. Update the options. a. Highlight an option and push ENTER. For additional information, refer to the sc200 20 nalog Input Module User Manual. b. Make a selection or update the entries.
Page 32: Configure The Controller Analog Outputs
Sets a time-average filter value of 0 (default) to 120 seconds. Logarithmic Signal is represented logarithmically within the process variable range For additional information, refer to the sc200 -20 Output Module User Bilinear Signal is represented as two linear segments within the Manual.
Page 33 9. From the Output Setup menu, select Set Filter and enter the filter • Logarithmic value. Option Description 10. From the Output Setup menu, select Scale and choose the scale (0-20 mA or 4-20 mA). Set 50 value Sets the value corresponding to 50% of the process variable range.
Page 34: Logarithmic Output Mode
To select a menu option, highlight the option and push ENTER. 1. From the sc200 Setup menu, select Relay Setup. 2. Select a relay from the list. nglis...
Page 35 3. From the Relay Setup menu, choose Select Source and push • Scheduler Function (refer to Figure ENTER. Normally, a source is one of the sensors attached to the system, but the controller can also function as a source. If an analog Option Description input module is installed, the source may be the analog input.
Page 36 • Alarm Function (refer to Figure Figure 18 Alarm function Option Description Low alarm Sets the value where the relay will turn on in response to decreasing measured value. For example, if the low alarm is set for 1.0 and the measured value drops to 0.9, the relay activates.
Page 37 • Feeder Control Function (refer to Figure 19 Figure Figure 19 Feeder control function Option Description Phase Defines the relay status if the process value exceeds the setpoint. High (default)—turns the relay on when the process value exceeds the setpoint. Low—turns the relay on when the process value falls below the setpoint.
Page 38 Figure 20 Feeder control function (Phase low, Overfeed timer) Option Description OnMax timer Sets the maximum time the relay can stay on independent from the measured value (default: + 0 min). OffMax timer Sets the maximum time the relay can stay off independent from the measured value (default: + 0 min).
Page 39 Figure 21 Event control function (no delay) Figure 22 Event control function (OnMin timer, OffMin timer) 1 High alarm 5 Time (x-axis) 2 Deadband 6 OffMin timer 1 Source (y-axis) 5 Low alarm 3 Setpoint 7 OnMin timer 2 High alarm 6 Time (x-axis) 4 Low alarm 8 Source (y-axis)
Page 40 • Pulse Width Modulation Control Function (refer to Figure Figure 23 Event control function (ON/OFF delay) Option Description Set mode Auto—the relay output works as a PID controller. Manual—the signal is controlled by the user through manual adjustment of the % change value. This option is shown as Manual Output after the manual set mode is selected.
Page 41 • Frequency Control Function (refer to Figure Figure 24 Pulse Width Modulation function (linear mode) Option Description Set mode Auto—The relay works as a PID controller. Manual—the signal is controlled by the user through manual adjustment of the % change value. This option is shown as Manual Output after the manual set mode is selected.
Page 42: Display Setup
2 Deadband 6 Time (x-axis) 3 Setpoint 7 Selected source (y-axis) 1. From the Settings menu, select sc200 Setup and push ENTER. 4 Low limit 2. Select Set Date/Time and push ENTER. • Warning Function 3. Select Date Format from the Set Date/Time screen and push ENTER.
Page 43: Set The Datalog Mode And Interval
Datalog Setup is available if a calculation has been set up. • X Y /2—Average function • X*Y —Multiplication function 1. From the Settings menu, select sc200 Setup and push ENTER. • /X—Difference function 2. Select Datalog Setup and push ENTER. Display format Selects the number of digits and decimal points 3.
Page 44: Update The Display Language
Option Description An active discrete input does not trigger a device warning. 1. From the Settings Menu, select sc200 Setup and push ENTER. An active discrete input triggers a device warning. 2. Select Language and push ENTER. The list of language options appears. English is the default language 7.
Page 45: Updating Software
Updating software Saving data and event logs with SD cards Notes: Notes: • The controller does not automatically transfer information to or from • Data and event logs can be downloaded to an SD card and viewed an SD card. with any device capable of reading an SD card.
Page 46: Access Data And Event Log Files On The Sd Card
Updating software on page 39. SD card that contains the files in the reader device. 2. In the SD card directory, open the HACH folder. Backup settings to an SD card 3. Select the Logs folder. Saves the configuration of a device to the SD card.
Page 47: Restore Settings To The Controller
the devices again and push ENTER. Wait for the "Transfer complete" 5. To retrieve settings from the controller (or a device connected to it) message. and put the settings on the SD card: 6. Push ENTER again to return to the Manage Configuration menu. a.
Page 48: Maintenance
The DataCom manual, software updates and other downloadable resources are available at http://www.hach-lange.com Troubleshooting http://www.hach.com on any sc200 product page. Problem Resolution Maintenance Verify current output configuration. D A N G E R Test current output signal using the Test/Maintenance submenu.
Page 49 Problem Resolution Problem Resolution Make sure the SD card is properly oriented. Make sure an appropriate folder is created by The copper traces should face toward the installing the SD card in the controller. An controller display. update folder will automatically be created. Make sure the SD card is fully seated in the Install the SD card on a PC and make sure slot and the spring lock is engaged.
Page 50: Test And Maintenance Menu
Resets the controller configuration settings to the config default values (language, date and time, relay function and data output function). Test and Maintenance menu Restart sc200 Performs a controller restart 1. From the Settings Menu, select Test/Maint and push ENTER. Option Description Scan devices Performs a scan for active and missing devices.
Page 51: Warning And Error Conditions
Device scan information Option Description Simulation (only After the sim value is entered, the controller outputs Display message Action displays if sensors this value as if it was the value sent from the sensor. or modules are The simulation stops after the user exits the screen. Installing device...please wait The controller has found a new device.
Page 52 Power cord kit, with strain relief, 230 VAC, 9203000 European-style plug Screw driver 6134300 SD card reader 9218200 SD card cover kit for sc200 controller 9200900 Screws for controller installation kit 9177800 Cord grip kit (1) 9178000 Sealing washer for cord grip assembly...
Page 54 Tel. +49 (0) 2 11 52 88-320 SWIT ERLAND Fax (970) 669-2932 Fax +49 (0) 2 11 52 88-210 Tel. +41 22 594 6400 orders@hach.com info@hach-lange.de Fax +41 22 594 6499 www.hach.com www.hach-lange.de Hach Company/Hach Lange GmbH, 2011-2013. All rights reserved. Printed in U.S.A.
Page 56 Visit us at www.hach.com...
Page 57 Table of Contents Section 1 Specifications............................5 Section 2 General Information ..........................7 2.1 Safety Information ............................... 7 2.1.1 Use of Hazard Information......................... 7 2.1.2 Precautionary Labels..........................7 2.2 General Sensor Information ..........................7 2.2.1 Sensor Body Styles ........................... 8 2.3 The Digital Gateway............................
Page 58 Table of Contents 6.2.1 Replacing the Standard Cell Solution and Salt Bridge ................35 Section 7 Troubleshooting ........................... 37 7.1 Error Codes ............................... 37 7.2 Warnings ................................37 7.3 Troubleshooting the pH Sensor ......................... 38 7.3.1 Troubleshooting a pH Sensor without Integral Digital Electronics ............38 7.3.2 Troubleshooting the pH Sensor with Integral Digital Electronics .............
Page 59 Section 1 Specifications Specifications are subject to change without notice. Table 1 Differential pH and ORP Sensor Specifications Specification Category pH Sensors Stainless Steel pH Sensor ORP Sensors ®3 ®4 PEEK or Ryton (PVDF) body, salt bridge of matching ®5 material with Kynar junction, ®...
Page 60 Specifications Table 1 Differential pH and ORP Sensor Specifications (continued) Specification Category pH Sensors Stainless Steel pH Sensor ORP Sensors Automatic from –10 to 105 °C Automatic from –10 to 105 °C (14.0 to 221 °F) with selection (14.0 to 221 °F) with selection for NTC 300 ohm thermistor, Pt for NTC 300 ohm thermistor, Pt 1000 ohm RTD, or Pt 100 ohm...
Page 61 Section 2 General Information 2.1 Safety Information Please read this entire manual before unpacking, setting up, or operating this equipment. Pay attention to all danger and caution statements. Failure to do so could result in serious injury to the operator or damage to the equipment. To ensure that the protection provided by this equipment is not impaired, do not use or install this equipment in any manner other than that specified in this manual.
Page 62 General Information 2.2.1 Sensor Body Styles pHD™ Differential pH and ORP sensors are available in three body styles: • Convertible Body Style — has 1-inch NPT threads at both ends of the body for mounting in any of the following configurations: •...
Page 63 General Information Figure 2 Insertion Style Sensor Dimensions 35.4 mm (1.36 inches) 26.7 mm (1.05 inches) 1-inch NPT 29.5 mm 59.44 mm (2.34 inches) (1.16 inches) 39.11 mm (1.54 inches) 232.15 mm (9.14 inches) 271.3 mm (10.68 inches) Figure 3 Sanitary Style Sensor Dimensions 54.6 mm (2.15 inches) 1-inch NPT...
Page 64 General Information 2.3 The Digital Gateway The digital gateway was developed to provide a means to use existing analog sensors with the new digital controllers. The gateway contains all the necessary software to interface with the controller and output a digital signal. Extension cables are required for connection from the digital gateway to the digital controller.
Page 65 Section 3 Installation DANGER Only qualified personnel should conduct the tasks described in this section of the manual. DANGER Seul un technicien qualifié peut effectuer les tâches d'installation décrites dans cette section du manuel. 3.1 Connecting/Wiring the Sensor to the sc100 Controller DANGER The sc100 and certain versions of the sensor are suitable for use in Class 1, Division 2, Groups A, B, C, D Hazardous Locations .
Page 66 Installation Figure 5 Attaching the Sensor using the Quick-connect Fitting 3.1.1.2 Hard-wiring a sc Sensor to the Controller Important Note: Hard-wiring the sensor to the sc100 is not an approved method for Class I, Division 2 Hazardous Locations. 1. Disconnect power to the controller if powered. 2.
Page 67 Installation Table 3 Wiring the Sensor at Terminal Block J5 Terminal Number Terminal Designation Wire Color Data (+) Blue Data (–) White Service Request No Connection +12 V dc Brown Circuit Common Black Shield Shield (grey wire in existing quick disconnect fitting) Figure 6 Hard-wiring the sensor DATA...
Page 68 Installation DANGER Risque d’explosion. Couper le courant ou s’assurer que l’emplacement est designe non dangereux avant de replacer le aucon composant. 3.1.2.1 Attaching a sc Sensor with a Quick-connect Fitting in a Hazardous Location The sensor cable is supplied with a keyed quick-connect fitting for easy attachment to the controller, see Figure 5.
Page 69 Installation shown in section 3.1.1 on page 11. The non-sensor end is wired to the sc100 controller in a hazardous location as shown in section 3.1.2 on page 3.3.1 Wiring the Digital Gateway DANGER The sc100 and certain versions of the sensor are suitable for use in Class 1, Division 2, Groups A, B, C, D Hazardous Locations .
Page 70 Installation Figure 9 Wiring and Assembling the Digital Gateway Digital gateway front Cord grip O-ring From sensor Sensor wire connector Insert wires into connector according to Table 4. Use the included 2 mm screwdriver (Cat. No. 6134300) to secure connections. Digital gateway back 10.
Page 71 Installation Table 4 Wiring the Digital Gateway (Cat. No. 6120500) Sensor (wire color) Sensor Signal Digital Gateway J1 Green J1-1 Yellow Temp + J1-2 Black Temp – J1-3 White J1-4 Active J1-5 Clear Shield J1-6 Clear w/shrink wrap Shield J1-6 3.3.2 Mounting the Digital Gateway The digital gateway is supplied with a mounting clip for mounting to a wall or other flat surface.
Page 72 Installation 3.4 Installing the Sensor in the Sample Stream Figure 12 Sensor Installation Examples aa aa aa aa aa aa aa aa Sanitary mount 19. PVC Insertion mount 16. Union mount 20. Stainless steel insertion mount 17. Flow-through mount 21. Immersion mount 18.
Page 73 Installation • Install the sensor using the instructions supplied with the installation apparatus. See Figure 12 for suggested mounting configurations. • Sensor must be mounted at least 15º above horizontal. See Figure Figure 13 Sensor Mounting Angle...
Page 74 Installation...
Page 75 Section 4 User Interface and Navigation 4.1 Using the sc100 Controller The front of the controller is shown in Figure 14. The keypad consists of the eight keys described in Table Figure 14 Front of the Controller sc100 Instrument display 26.
Page 76 User Interface and Navigation 4.1.1 Controller Display Features When a sensor is connected and the controller is in measurement mode, the controller display will show the current conductivity reading plus the sample temperature. The display will flash on startup, when a sensor error has occurred, when the hold outputs function has been activated, and when a sensor is being calibrated.
Page 77 User Interface and Navigation 4.2 Using the sc1000 Controller The sc1000 is a touch screen application. Use your finger to touch keys and menu commands. In normal operation the touch screen displays the measured values for the sensors selected. 4.2.1 Display Features 4.2.1.1 Using the Pop-up Toolbar The pop-up toolbar provides access to the controller and sensor settings.
Page 78 User Interface and Navigation Figure 17 Main Menu MENU SENSOR STATUS SENSOR SETUP SYSTEM SETUP TEST/MAINT Display Area 33. BACK 34. FORWARD –confirms the entry or selection. ENTER –changes to the display of measured values. The pop-up toolbar cannot open from the menu window. To view the HOME Main Menu from this display, touch the Home button and then the bottom of the screen.
Page 79 User Interface and Navigation Figure 18 Changing a Menu Item Display Area –changes to the display of measured values. HOME 39. BACK –scrolls up 40. FORWARD –scrolls down DOWN –confirms the entry or selection. ENTER Figure 19 Keypad Enters numbers or the character as shown on the button. 45.
Page 80 User Interface and Navigation Figure 20 List Box mg/l Scrolls up or down –cancels and entry. CANCEL –confirms a selection. ENTER Figure 21 Message window COMMUNICATION ERROR Ph [11f20030007] Scrolls up or down. 52. Displays the messages or warnings. 53. Displays details on the selected entry. 54.
Page 81 Section 5 Operation 5.1 Sensor Setup When a sensor is initially installed, the serial number of the sensor will be displayed as the sensor name. To change the sensor name refer to the following instructions: 1. Select Main Menu. 2. From the Main Menu, select SENSOR SETUP and confirm. 3.
Page 82 Operation 5.4 pH Sensor Setup Menu (continued) CONFIGURE EDIT NAME Enter a 10-digit name in any combination of symbols and alpha or numeric characters. SELECT MEASURE Select the appropriate measurement units to display. DISPLAY FORMAT Select the measurement resolution (xx.xx pH or xx.x pH). TEMP UNITS Choose from the displayed options (°C or °F).
Page 83 Operation 5.5 ORP Sensor Setup Menu SELECT SENSOR (if more than one sensor is attached) CALIBRATE 1-POINT MANUAL Calibration against a single known sample. TEMP ADJUST Adjust the displayed temperature by up to ± 15 °C. DEFAULT SETUP Restores the system to the original factory calibration. CONFIGURE Enter up to a 10-digit name in any combination of symbols and alpha or numeric characters.
Page 84 Operation 5.6 pH Calibration The manufacturer offers one and two point automatic and manual calibrations for pH. An automatic calibration identifies the buffer table corresponding to the chosen buffer and automatically calibrates the probe after it stabilizes. A manual calibration is performed by placing the pH sensor in any buffer or sample with a known value and then entering that known value into the controller.
Page 85 Operation 4. Select 1 POINT MANUAL. Select the available Output Mode (Active, Hold, or Transfer) and confirm. 5. Move the clean probe to solution and confirm to continue. 6. Confirm when stable. Edit the solution value and confirm. 7. Confirm when stable. A screen will display 1 Point Manual Complete and the slope (XX.X mV/pH).
Page 86 Operation 5.8 Concurrent Calibration of Two Sensors for pH and ORP 1. Begin a calibration on the first sensor and continue until “Wait to Stabilize” is displayed. 2. Select LEAVE and confirm. The display will return to the main measurement screen. The reading for the sensor currently being calibrated will flash.
Page 87 Section 6 Maintenance DANGER Only qualified personnel should conduct the tasks described in this section of the manual. DANGER Seul un technicien qualifié peut effectuer les tâches d'installation décrites dans cette section du manuel. DANGER Explosion hazard. Do not connect or disconnect equipment unless power has been switched off or the area is known to be non-hazardous.
Page 88 Maintenance 6.2 Cleaning the Sensor CAUTION Before cleaning with acid, determine if the chemical reaction between the acid and the sample will create a hazardous chemical reaction. (For example, do not put a sensor that is used in a cyanide bath directly into a strong acid for cleaning because this chemical combination may produce poisonous cyanide gas.) 1.
Page 89 Maintenance 6.2.1 Replacing the Standard Cell Solution and Salt Bridge If calibration cannot be attained, rejuvenate the sensor by replacing its standard cell solution and salt bridge as shown in Figure 22. If calibration is still not possible, refer to Section 7 on page 1.
Page 90 Maintenance Visit us at www.hach.com...
Page 91 Section 7 Troubleshooting 7.1 Error Codes When a sensor is experiencing an error condition, the sensor reading on the measurement screen will flash and all relays and analog outputs associated with the sensor will be held. The following conditions will cause the sensor reading to flash: •...
Page 92 Troubleshooting 7.3 Troubleshooting the pH Sensor Clean the sensor using the procedure described in section 6.2 on page 34. If the measuring system cannot be calibrated after cleaning, replace the standard cell solution and salt bridge (see section 6.2.1 on page 35) and try calibrating again.
Page 93 Troubleshooting Span Reading in pH 10 Buffer With the sensor in pH 10 buffer, the sensor span reading should be at least –160 mV less than the noted offset reading taken in step 5. Table 9 Typical Span Reading Examples (pH 10 buffer) Offset Reading Span Reading (in pH 10 buffer) (in pH 7 buffer)
Page 94 Troubleshooting Span Reading in pH 10 Buffer With the sensor in pH 10 buffer, the sensor span reading should be at least –160 mV less than the noted offset reading taken in step 6. Examples of typical readings: Table 11 Typical Span Reading Examples (pH 10 buffer) Offset Reading (in pH 7 buffer) Span Reading (in pH 10 buffer) –50 mV...
Page 95 Section 8 Replacement Parts and Accessories 8.1 Replacement Items, Accessories, and Reagent and Standards Item Description Catalog Number ® Air blast cleaning system, 115 V, includes Kynar (PVDF) washer head with 7.6 m each 1000A3335-005 (25 ft) tubing and quick connect fitting, and a compressor in a NEMA 4X enclosure ®...
Page 96 Visit us at www.hach.com...
Page 97 Brief description or model number • Quantity International Customers Hach maintains a worldwide network of dealers and distributors. To locate the representative nearest you, send an e-mail to: intl@hach.com or contact: Hach Company World Headquarters; Loveland, Colorado, U.S.A. Telephone: (970) 669-3050; Fax: (970) 669-2932 Technical and Customer Service (U.S.A.
Page 98 Section 10 Repair Service Authorization must be obtained from Hach Company before sending any items for repair. Please contact the Hach Service Center serving your location. In the United States: Hach Company Ames Service 100 Dayton Avenue Ames, Iowa 50010 (800) 227-4224 (U.S.A.
Page 99 In the event that a defect is discovered during the warranty period, Hach Company agrees that, at its option, it will repair or replace the defective product or refund the purchase price excluding original shipping and handling charges.
Page 100 Visit us at www.hach.com...
Page 101 Product Safety UL 61010A-1 (ETL Listing # 65454) CSA C22.2 No. 1010.1 (ETLc Certification # 65454) Certified by Hach Co. to EN 61010-1 Amds. 1 & 2 (IEC1010-1) per 73/23/EEC, supporting test records by Intertek Testing Services. Immunity This equipment was tested for industrial level EMC per:...
Page 102 Canadian Interference-causing Equipment Regulation, IECS-003, Class A Supporting test records by Hewlett Packard, Fort Collins, Colorado Hardware Test Center (A2LA # 0905-01) and certified compliance by Hach Company. This Class A digital apparatus meets all requirements of the Canadian Interference-causing Equipment Regulations.
Page 103 Appendix A General pH Information A.1 pH Measurement Theory pH is the negative logarithm of the hydrogen ion activity and a measure of the acidity or alkalinity of a solution. pH = –log A[H+] pH is normally measured using a glass electrode and a reference electrode. The glass electrode acts as a transducer, converting chemical energy (the hydrogen ion activity) into an electrical energy (measured in millivolts).
Page 104 General pH Information electrode/meter, time required to deliver the reagent to the process water, time required for the reagent to mix with and react with the process water, and the time required to deliver the completely mixed water to the electrode. If the delay times are too long or the mixing is not complete, the control will be poor regardless of how well the controller is tuned.
Page 105 General pH Information integral action to affect the process. The integral control action is disabled by setting it to zero. Note that the integral time is in minutes. Derivative Derivative control is used to adjust the control output level based upon the rate at which the process value is approaching or passing the setpoint.
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Page 107 Appendix B Modbus Register Information Table 12 Sensor Modbus Registers Group Name Tag Name Register # Data Type Length R/W Description Tags SensorMeasTag 40001 Integer Sensor measurement tag Measurements pHMeas 40002 Float pH /ORP measurement Tags TempMeasTag 40004 Integer Temperature measurement tag Measurements TempDegCMeas 40005...
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Page 109 Index Buttons Maintenance Schedule ...........33 List box ..............25 Menu command Toolbar ..............23 Marking ............... 23 Menu windows ..............23 Compliance Information ..........47 Components Normal operation .............23 System ..............14 Parts Derivative ................. 50 Replacement ............41 Derivative (Rate) Control ..........50 PID control Display ................
Page 110 Visit us at www.hach.com...
Page 111 SENSORS Wide range pH glass (HF resistant glass also available) The smart choice for accurate, reliable, and dependable pH/ORP measurement. Hach Digital pHD sc sensors are available in convertible (PEEK ® or Ryton ® ), insertion, and sanitary body styles. Three electrodes are used in these sensors to increase measurement accuracy and eliminate sensor ground loops.
Page 112 Some industrial applications require accurate measurement and control below 2 or above 12 pH. In these special cases, please cyanide, cadmium or nickel, Hach recommends using the contact Hach Technical Support for further details. pHD sc ORP sensor equipped with an optional gold electrode.
Page 113 271.3 mm (10.68 inches) Ordering Information pHD sc Digital Differential pH/ORP Sensors All digital sensors include built-in digital electronics and integral 10 m (33 ft.) cable terminated with connector for the Hach sc Digital Controllers. pH Sensors Prod. No. Body Material...
Page 114 970-669-3050 tel 970-461-3939 fax int@hach.com hach.com LIT2467 Rev 2 A13 Printed in U.S.A. ©Hach Company, 2013. All rights reserved. In the interest of improving and updating its equipment, Hach Company reserves the right to alter specifications to equipment at any time.
Page 116 ModCon75 Controller Instruction Manual "! WARNING THIS MANUAL MUST BE CAREFULLY READ BY ALL INDIVIDUALS WHO HAVE OR WILL HAVE THE RESPONSIBILITY FOR USING OR SERVICING THE PRODUCT. Like any piece of complex equipment, this instrument will perform as designed only if it is used and serv- iced in accordance with the manufacturer’s instructions.
Page 117 MSA Permanent Instrument Warranty 1. Warranty- Seller warrants that this product will be free from mechanical defect or faulty workmanship for a period of eighteen (18) months from date of shipment or one (1) year from installation, whichever occurs first, provided it is maintained and used in accordance with Seller's instructions and/ or recommendations.
Page 118 General Warnings " WARNING 1. The Controller described in this manual must be installed, operated and maintained in strict accordance with its labels, cautions, warnings, instructions, and within the limitations stated. 2. The Controller must be located in non-hazardous areas. 3.
Page 119 Table of Contents Chapter 1, Overview ......1-1 Introducing the ModCon75 Controller ....1-1 Figure 1-1.
Page 120 RS232 Wiring Considerations ....2-8 RS485 Wiring Considerations ....2-8 Figure 2-8.
Page 121 Increasing Contact Life Span ....4-6 Figure 4-3. Relay Outputs ....4-6 Transistor Outputs .
Page 122 Figure 6-11. Sensor 1 Preset Screen ...6-9 Figure 6-12. Sensor 2 Preset Screen ..6-10 Figure 6-13. Sensor 3 Preset Screen ..6-10 Figure 6-14.
Page 123 Chapter 8, Technical Specifications ....8-1 Table 8-1. ModCon75 Specifications ...8-1 Figure 8-1. Dimensions ..... .8-2 Appendix A, Port 3 Ethernet Port / OPC Server .
Page 124 Chapter 1, Overview Introducing the ModCon75 Controller The ModCon75 Controller: • is a programmable logic controller with an integral operating panel • offers Modbus communications and a real-time clock • operating panels contain a graphic LCD screen and a keypad: •...
Page 125 • Two types of I/O modules are compatible with ModCon75 Controllers: • Snap-in I/O Modules plug directly into the back of a ModCon75 Controller for a self-contained PLC unit with a local I/O configuration (integral to ModCon 75 Controller). • Remote Relay Modules can also be easily integrated to greatly extend the system’s external notification capacity.
Page 126 NOTE: To label keys, insert keypad slides according to Chapter 7, "Operating Panel Options". I/Os • 16 digital pnp or npn inputs available. • 10 relay outputs available. NOTE: All I/O technical specifications are provided in Chapter 4. Not all inputs are used in the standard ModCon75 Controller.
Page 127 PLC Application • enables the user to perform automation tasks • has an application memory of up to 1000K. HMI Application • The HMI application customizes the operator interface to: • assign functions to the keypad keys • enable the operator to enter data via the controller keypad •...
Page 128 Chapter 2, Mounting Before Installation • Check the contents of the Controller Kit. • Standard kits contain (FIGURE 2-1): • the controller (includes panel and Snap-in I/O module) • the RS232 to RS485 converter • a three-pin power supply connector •...
Page 129 Safety and Environmental Guideline " WARNING This is a general-purpose (GP) monitor and can be a source of ignition. Install, locate, and operate only in a non-haz- ardous area and in accordance with all applicable codes. Read and follow all instructions, warnings, and cautions per- taining to this gas monitor.
Page 130 • See FIGURE 2-2 for cut-out dimensions. 2. If you are mounting the controller on a metal panel, earth the power supply: a Bore a hole (FIGURE 2-2) that suits the NC6-32 screw supplied with the controller kit. b. Scrape the panel paint away from the contact area to ensure a conductive connection.
Page 131 3. Slide the controller into the cut-out, ensuring that the rubber seal is in place. 4. Push the four mounting brackets into their slots on the sides of the controller as shown in FIGURE 2-1. 5. Tighten the bracket screws against the panel. •...
Page 132 RS232 to RS422/RS485 Isolated Universal Converter • The M90-19-R4 converts serial data from the RS232 standard to RS485. Features • Universal converter: • must be used with the ModCon75 Controller • automatically senses the direction of the data flow, and switches the transmission direction •...
Page 133 Wiring Connections Read the following wiring considerations before making connections. Top Connectors Power Supply Terminals • Rear connector • 24 V Supply voltage • 0V Reference supply voltage • Earth to ground RS232 Terminals • Front connector • TXD RS232 transmit signal •...
Page 134 Bottom Connectors RS485 Terminals • Rear connector • TX- RS485 negative transmit signal • RX- RS485 negative receive signal • T- Negative termination • Front connector • TX+ RS485 positive transmit signal • RX+ RS485 positive receive signal • T+ Positive termination Figure 2-7.
Page 135 Figure 2-8. R-J11 Pin-out RS232 Wiring Considerations • Since the RJ11 connector and the screw block terminal use the same signal source, only one can be used for establishing RS232 communications. • Connect the screw block terminal as follows: • M90-19-R4 Device •...
Page 136 • Network termination points must be created by using the two end point devices integrated into your network. • Connect the T- terminal to Rx-, and T+ to RX+ in each end point device as shown in FIGURE 2-9. • To support RS485, connect the Tx+ terminal to the Rx+, and the Rx- terminal to the Tx-, as shown in FIGURE 2-9.
Page 137 Dip Switch Setting OFF OFF OFF Figure 2-10. Dip Switch Settings Specifications Table 2-1. Specifications of RS232 to RS485 Isolated Universal Controller POWER SUPPLY Input Voltage 24 VDC Permissible Range 20.4 to 28.8 VDC Maximum Input Current 35 mA @ 24 VDC RS232 Input voltage ±20 VDC maximum...
Page 138 Weight 98 g (3.44 oz) Communication Status Indicators Baud Rate 19200 bps Mounting Snap-mounts onto 35mm DIN rail (EN50022-35) Flame-Resistant UL94-VO ENVIRONMENTAL Storage Temperature -20 to 70°C Operating Temperature 0 to 50°C Storage Humidity 10 to 95% relative humidity Operating Humidity 5 to 95% relative humidity Figure 2-11.
Page 139 Chapter 3, Power Supply • The controller requires an external 12- or 24-VDC power supply. • The converter requires an external 24-VDC power supply • The permissible input voltage range is 10.2 - 28.8 VDC, with less than 10% ripple. •...
Page 140 1. Strip the wire to a length of 7 ±0.5 mm (0.250–0.300 inches). 2. Unscrew the terminal to its widest position before inserting a wire. 3. Insert the wire completely into the terminal to ensure a proper connection according to FIGURE 3-1. 4.
Page 141 Chapter 4, I/O Modules • The ModCon75 Controllers is delivered with one Snap-in I/O Module installed at the factory. An optional Remote Relay Module is also available and is described in detail in Appendix C. Snap-in I/O Modules • Snap-in I/O Modules provide a ModCon75 Controller with an on- board I/O configuration.
Page 142 3. Apply even pressure on all four corners until you hear a distinct 'click'. 4. Check that all sides and corners are correctly aligned. • The module is now installed. Figure 4-1. Installing a Snap-in I/O Module Removing a Snap-in I/O Module 1.
Page 143 " WARNING Failure to comply with appropriate safety guidelines can result in severe personal injury or property damage. Always exercise proper caution when working with electrical equipment. • Check the user program before running it. • Do not attempt to use this device with parameters that exceed permissible levels.
Page 144 Wiring Procedures • Use crimp terminals for wiring. • Use 26-12 AWG wire (0.13 mm –3.31 mm ) for all wiring. 1. Strip the wire to a length of 7 ±0.5mm (0.250–0.300 inches). 2. Unscrew the terminal to its widest position before inserting a wire. 3.
Page 145 Unlatch Zone 1 Unlatch Zone Unlatch Zone 27 Unlatch Zone 8 Unlatch Zone 3 Unlatch Zone 9 Unlatch Zone 4 Remote Sensor Acknowledge Unlatch Zone 5 External Horn Silence Unlatch Zone 6 Figure 4-2. Digital Inputs Used as pnp (Source) Digital Outputs Wiring Power Supplies 1.
Page 146 Zone 1 Alarm Zone 6 Alarm Zone 2 Alarm Zone 7 Alarm Zone 3 Alarm Zone 8 Alarm Zone 4 Alarm Zone 9 Alarm Zone 5 Alarm Horn Relay Figure 4-3. Relay Outputs Increasing Contact Life Span To increase the life span of the relay output contacts and protect the device from potential damage by reverse EMF, connect: •...
Page 147 Figure 4-4. Increasing Contact Life Span Transistor Outputs • Each output can be wired separately as either npn or pnp. • The 0-volt signal of the transistor outputs is isolated from the controller’s 0-volt signal. • The ModCon75 Controller application uses transistor output O11 for FAULT indication.
Page 148 Figure 4-5. Transistor Outputs...
Page 149 Table 4-1. Snap-in I/O Module Technical Specifications DIGITAL Number of Inputs 16 (in two groups) INPUTS Input Type pnp (source) or npn (sink), set by wiring Galvanic Isolation Nominal Input Voltage 24 VDC Input Voltage pnp (source) 0-5 VDC for Logic '0' 17-28.8 VDC for Logic '1' npn (sink) 17-28.8 VDC for Logic '0' 0-5 VDC for Logic '1'...
Page 150 Maximum Current Consumption 90 mA @ 24 VDC NOTE 1. Outputs #1, #2, #3, and #4 share a common signal. All other outputs have individual contacts. TRANSISTOR Number of Outputs 4; each can be individually wired OUTPUTS as pnp (source) or npn (sink) Output Type P-MOSFET (open drain) open collector...
Page 151 Chapter 5, Communications • This chapter contains guidelines for communications connections. • All ModCon75 Controllers contain two RS232 ports and an RS485. RS232 • The RS232 serial ports are used for: • Downloading programs from a PC by authorized MSA Service Representative •...
Page 152 • Signals are related to the controller’s 0V; this is the same 0V used by the power supply. • The RJ-11 type serial port located on the side of the controller must always be used with an appropriate adapter. • The RS232 serial port is not isolated.
Page 153 Chapter 6, Operating Instructions Power up Screen • This screen appears when power is applied to the ModCon75 Controller. Figure 6-1. Power-up Screen...
Page 154 Main Menu Screen Figure 6-2. Main Menu Screen Table 6-1. Keypad Functions KEYPAD FUNCTION Add Units: Add Ultima X transmitters to the network Add Unit Setpoints: Sets Alarms: Enable/disable, increasing/decreasing, latching/non-latching, set point values, and zone control relays Main Data Screen: Display all units on network or a specific node Displays set-points (view only - all alarm settings) Password Editor:...
Page 155 F1-Add Units to Network • Password protected; see FIGURE 6-3 • Password is two levels: • Level 1 is factory default (contact an MSA Service Representative if needed) • Level 2 is user-configurable (Default = 0). Figure 6-3. Password Entry •...
Page 156 Figure 6-4. Add Units to the Network • Populate registry • Stop pinging • View registry list • Keep old setpoints • Press ESC- to go back to Main Menu Screen or F6 to view results. NOTE: If changes are made to individual X units through the use of the Ultima Controller, user must run F14 to repopulate the registry.
Page 157 Screen Displaying Node IDs Found • F6- Displays all unit IDs found on the network (FIGURE 6-5). • Press key to view other units in register list. Figure 6-5. Node IDs Found NOTE: Verify that the ModCon75 Controller found all Ultima X units on the network.
Page 158 F2-Add Unit Setpoints • Accesses the screen showing Current Setpoint values read from the Ultima X3 unit (FIGURE 6-6). Figure 6-6. Allows Users to Set Enabled or Disabled Alarms • Cursor flashes at the network ID#: • Enter the Unit ID for the Setpoints and alarm functions to be modified and press enter •...
Page 159 Figure 6-7. Allows Users to Set Increasing or Decreasing Alarms Figure 6-8. Allows users to Set Latching / Non-latching Alarms NOTE: User must wait for the controller to move to the next screen; this will take six seconds. This Latching Function only changes the relay operation of the Ultima X unit.
Page 160 Figure 6-9. Allows Users to Assign Zone Control Relays to Caution, Warning and Alarm Setpoints for Sensors 1, 2, and 3 • Press F6 to skip to the next screen or ENTER to change Zone Relays. • Numbers correspond to relays on back of unit. Output O0=Zone 1 Output O5=Zone 6 Output O1=Zone 2...
Page 161 Figure 6-10. Current Set-point values Read from the Selected Ultima X Unit • Pressing ESC- returns the user to the main menu screen and does not change saved setpoints • Pressing ENTER- advances to the screen for changing the Set-point values. •...
Page 162 • F6 will skip to sensor 2 presets screen (FIGURE 6-12) Figure 6-12. Sensor 2 Preset Screen • F6- Skips to next screen • ENTER- Changes presets (see NOTE above) Figure 6-13. Sensor 3 Preset Screen • F6- Skips to next screen •...
Page 163 instance, the ModCon75 Controller will round to the nearest single decimal. Figure 6-14. Displays all Presets before Downloading to the Unit • • Sends all changes to the ModCon75 Controller • Sets Controller relays (connections located on back of unit) to activate according to caution, warning or alarm settings set on the Choose Zone event screen •...
Page 164 Figure 6-15. Verification Screen • ESC-to return to the Main screen NOTE: If changes are made to individual X units through the use of the Ultima Controller, user must run F14 to populate the registry. Populating the registry will change the setpoints in the ModCon75 Controller to match the setpoints and configuration of all sensors on the network.
Page 165 F3-Main Data Screen Figure 6-16. Main Data Screen • F1- Scrolls through all units on the Modbus network. • F2- Allows one to view a specific unit. • F3- Adjusts the scroll time reading each node. Typical Display shows three sensors on the ModCon 75 Controller. •...
Page 166 F4-Display Setpoints (view only) • Screen does not allow changing presets. Figure 6-18. Display Only Setpoints • Accesses screen showing presets for Sensor 1. 6-14...
Page 167 F5- Password Editor • F1- Password Default is MSA default password. • F2- Default Password is 0. • User can change this password to protect against unauthorized changes. Figure 6-19. Password Editor 6-15...
Page 168 F6- Modbus Alarms • Screen shows Modbus failures and identifies failed unit (node) #. • Fault screen will stay active after five minutes and then return to the Main Menu screen. User can also press ESC to return to the Main Menu screen.
Page 169 F7- Fault Status • Example of Diagnostic screen Identifying Unit ID and actual fault on unit ID • Fault screen will stay active after five minutes and then return to the Main Menu screen. User can also press ESC to return to the Main Menu screen.
Page 170 F8- Zone Editor • The specific zone is selected under F2 - Add Setpoints. • This screen enables user to program zone relays for a latched or unlatched function. • If latched function is selected, relay is unlatched by supplying a closed contact to the corresponding input or by pressing the up arrow (▲) key.
Page 171 " WARNING Do not use On-Delay for any safety critical function. Use only for Process control. Failure to follow the above can result in personal injury or loss of life. F9- Remote Relay Editor (Optional: Requires Remote Relay Modules) Figure 6-23. Remote Relay Editor Enter 30 if only one remote relay is on the network, 31, for two remote relays, 32 for three remote relays and 33 for four remote relays.
Page 172 ID#30 Output O0- Local horn output Output O1- Zone 1 Alarm Output O2-Zone 2 Alarm Input I0- Local area silence ID#31 Output O0- Local horn output Output O1- Zone 3 Alarm Output O2- Zone 4 Alarm Input I0- Local area silence ID#32 Output O0- Local horn output Output O1- Zone 5 Alarm Output O2- Zone 6 Alarm...
Page 173 Chapter 7, Operating Panel Options The operating panel can be customized by: • Adjusting the contrast of the LCD screen. • Labeling the keypad keys. Adjusting the LCD Screen Contrast To adjust the screen contrast: 1. Locate the LCD Contrast control on the top of the controller, shown in FIGURE 2-4.
Page 174 • The controller is shipped with two sets of slides appropriate for the user’s controller model: • One set of slides is already inserted into the operating panel • The other set does not include a picture slide and is packaged separately.
Page 175 Chapter 8, Technical Specifications Table 8-1. ModCon75 Specifications POWER Input Voltage 12 or 24 VDC for controller SUPPLY 24 VDC for RS232 to RS485 converter PERMISSIBLE RANGE 10.2 to 28.8 VDC with less than 10% ripple V260 Maximum Current 460 mA @ 12 VDC 220 mA @ 24 VDC Typical Power 4.2 W...
Page 176 Figure 8-1. Dimensions...
Page 177 Appendix A, Port 3 Ethernet Port / OPC Server • This device has the capability to communicate to third party HMI packages, such as Wonderware, Intellution, etc. • Communication is done through the ethernet board, which is located on the ModCon75 Controller port 3 location. •...
Page 178 Appendix B, Register Maps " WARNING Do Not write-to or alter the ModCon 75 registers. Doing so can affect proper operation of the controller. The following register maps are provided for read-only use. CRITICAL MEMORY BITS ModBus Comm Failure Acknowledge Alarm Sensor 1 Calibration Active Sensor 2 Calibration Active Sensor 3 Calibration Active...
Page 179 DEC ID #19 Fault status message number DEC ID #20 Fault status message number DEC ID #21 Fault status message number DEC ID #22 Fault status message number DEC ID #23 Fault status message number DEC ID #24 Fault status message number DEC ID #25 Fault status message number DEC ID #26 Fault status message number DEC ID #2 Sensor 1 A...
Page 180 DEC ID #11 Sensor 1 B DEC ID #12 Sensor 1 B DEC ID #13 Sensor 1 B DEC ID #14 Sensor 1 B DEC ID #15 Sensor 1 B DEC ID #16 Sensor 1 B DEC ID #17 Sensor 1 B DEC ID #18 Sensor 1 B DEC ID #19 Sensor 1 B DEC ID #20 Sensor 1 B...
Page 181 DEC ID #3 Sensor 2 B DEC ID #4 Sensor 2 B DEC ID #5 Sensor 2 B DEC ID #6 Sensor 2 B DEC ID #7 Sensor 2 B DEC ID #8 Sensor 2 B DEC ID #9 Sensor 2 B DEC ID #10 Sensor 2 B DEC ID #11 Sensor 2 B DEC ID #12 Sensor 2 B...
Page 182 DEC ID #20 Sensor 3 A DEC ID #21 Sensor 3 A DEC ID #22 Sensor 3 A DEC ID #23 Sensor 3 A DEC ID #24 Sensor 3 A DEC ID #25 Sensor 3 A DEC ID #26 Sensor 3A DEC ID #2 Sensor 3 B DEC ID #3 Sensor 3 B DEC ID #4 Sensor 3 B...
Page 183 DEC Fault status ID# 12 DEC Fault status ID# 13 DEC Fault status ID# 14 DEC Fault status ID# 15 DEC Fault status ID# 16 DEC Fault status ID# 17 DEC Fault status ID# 18 DEC Fault status ID# 19 DEC Fault status ID# 20 DEC Fault status ID# 21 DEC Fault status ID# 22...
Page 184 DEC Sensor 2 Current Alarm Status ID# 7 DEC Sensor 2 Current Alarm Status ID# 8 DEC Sensor 2 Current Alarm Status ID# 9 DEC Sensor 2 Current Alarm Status ID# 10 DEC Sensor 2 Current Alarm Status ID# 11 DEC Sensor 2 Current Alarm Status ID# 12 DEC Sensor 2 Current Alarm Status ID# 13 DEC Sensor 2 Current Alarm Status ID# 14...
Page 185 Function Description – MI273 through MI297 – Signed Integer Bit 15 - Clear NAME BITS FUNCTION DESCRIPTION Fault Relay Active Set if True Sensor Missing – Sensor 1 Set if True Sensor Missing – Sensor 2 Set if True Sensor Missing – Sensor 3 Set if True Calibration Fault –...
Page 186 Function Description – MI450 through MI474 – Signed Integer NAME BITS FUNCTION DESCRIPTION Device Fault – (any fault) Set for all fault conditions Calibration Active – Sensor 1 Set During Calibration Calibration Active – Sensor 2 Set During Calibration Calibration Active – Sensor 3 Set During Calibration Warm Up Mode Set During Startup...
Page 187 Appendix C, Remote Relay Modules • Optional Remote Relay units: • A total of four remote relay units may be added to the modbus network. • Modbus ID numbers of the remote relay modules must be programmed for ID#30, 31, 32, or 33. •...
Page 188 Table C-1. Remote Relay Module Specifications POWER SUPPLY 12 VDC or 24 VDC PERMISSIBLE RANGE 10.2 VDC to 28.8 VDC with less than 10% ripple MAXIMUM CURRENT CONSUMPTION 180 mA @ 24 VDC (pnp inputs) 220 mA @ 12 VDC (pnp inputs) DIGITAL INPUTS 10 pnp (source) or npn (sink) inputs (NOTE 1) NOMINAL...
Page 189 Table C-1. Specifications (continued) RS485 SERIAL PORT Used for: • Application download/upload • RS485 networking (NOTE 4) 1 port INPUT VOLTAGE -7 to +12 V differential max. CABLE TYPE Shielded, twisted pair, in compliance with EIA RS485 GALVANIC ISOLATION None BAUD RATE 110 - 57600 bps NODES...
Page 190 NOTE: To avoid electromagnetic interference, mount the controller in a metal panel/cabinet and earth the power supply. Earth the power supply signal to the metal via wire 10 cm or shorter. If conditions do not permit this, do not earth the power supply.
Page 191 Jumper Settings • Tables C-2 through C-5 indicate how to set a specific jumper to change the Controller functionality. • To open the controller and access the jumpers, see FIGURES C-3 and C-4. " CAUTION Incompatible jumper settings and wiring connections may severely damage the controller.
Page 192 Figure C-3. Shown Jumper Settings Cause the Controller to Function as Follows: DIGITAL INPUTS npn, 24 VDC inputs ANALOG INPUT Voltage input POWER SUPPLY 24 VDC...
Page 193 Figure C-4. Opening the Controller Enclosure 1. Locate the four slots on the side of the enclosure. 2. Using the blade of a flat-blade screwdriver, gently pry off the back of the controller (FIGURE C-4), exposing the controller’s board.
Page 194 Appendix D, Event Retrieval Tools MSA provides access to a data retrieval tool called DataXport that is available via the MSA support website. DataXport allows the user to view alarm and fault events logged within the ModCon75 Controller. DataXport saves the data logs in .ulp format. These data logs can be opened using DataXport's companion application, DataXls, and the data can then be exported to Excel files.
Page 196 Ultima ® /Ultima ® Series Controller and Calibrator Instruction Manual " WARNING THIS MANUAL MUST BE CAREFULLY READ BY ALL INDIVIDUALS WHO HAVE OR WILL HAVE THE RESPONSIBILITY FOR USING OR SERVICING THE PRODUCT. Like any piece of complex equipment, this instrument will perform as designed only if it is used and serviced in accordance with the manufacturer’s instructions.
Page 197 MSA Permanent Instrument Warranty 1. Warranty- Seller warrants that this product will be free from mechanical defect or faulty workmanship for a period of two years from date of shipment, provided it is maintained and used in accordance with Seller's instructions and/or recommendations. This warranty does not apply to expendable or consumable parts whose normal life expectancy is less than one (1) year such as, but not limited to, non-rechargeable batteries, filament units, filter, lamps,...
Page 198 Chapter 1, General Information ....1-1 Figure 1-1. Ultima Calibrator ....1-1 Three Function Operation .
Page 199 INITIAL Calibration ......2-10 Regular Calibration ......2-11 Zeroing .
Page 200 To set the three levels of alarm: ....3-7 Setting the Three Ultima X Series Gas Monitor Alarm Setpoint Values ... . .3-8 To set the three levels of alarm: .
Page 201 Procedure 17. Setting an Unused Sensor to the Disabled Mode . . .3-18 Procedure 18. Setting the MODBUS BAUD rate..3-19 Programming the Controller .....3-19 Removing Existing Programs .
Page 202 Chapter 1, General Information This manual describes the operation and use of the Ultima Controller and Ultima Calibrator for the Ultima Gas Monitor and the X Series Gas Monitors. It is strongly recommended that this entire manual be read before using the controller or the calibrator. The controller and calibrator use an Infrared (IR) LED to transmit to an IR receiver in the Ultima/Ultima X Series Gas Monitor.
Page 203 Three Function Operation The Ultima Calibrator is equipped with three buttons for the following functions: 1. ZERO Button: • Performs a zero function on the Ultima/Ultima X Series Gas Monitor; periodically, the monitor may require only a zero adjustment. 2. CALIBRATE Button: •...
Page 204 The Ultima/Ultima X Controller (FIGURE 1-3): Figure 1-3. Ultima/Ultima X Controller • Allows non intrusive calibration of an Ultima/Ultima X Series Gas Monitor, enabling the Monitor to be calibrated at the unit without opening the enclosure • Is a hand-held, self-contained unit powered by two internal AA batteries •...
Page 205 Using the ID CODE Feature Controller operation can be password-protected to prevent operation by unauthorized personnel. All Ultima Controller units are shipped from the factory with Password ID disabled. To Enable or Change the Password ID 1. With the unit OFF, press and hold the ENTER button for approximately five seconds, until the display prompts: ID KEY ####.
Page 206 • If unit displays the ID CODE prompt, enter the user-selected password ID (see "Using the ID CODE Feature"). Turning the Controller OFF • The unit turns OFF automatically approximately 100 seconds after the last button is pressed • To manually turn OFF the unit, press and hold the CLEAR button for five seconds.
Page 207 format (e.g.: 4:00 P.M. = 16:00). (Leading zeros are required.) a. If your entry is valid, press ENTER button to save this time. b. If your entry is invalid, it will not be accepted; re-enter the correct time or press the CLEAR button to cancel and start over.
Page 208 (indicated by a flashing alarm display): • An infrared (IR) remote device (such as the Ultima Calibrator or Ultima Controller) may be used to reset this alarm. • If an Ultima/Ultima X Series Gas Monitor has an active latched alarm, the next IR command it receives from a calibration device will reset the latched alarm (if it is not beyond the alarm threshold).
Page 209 Chapter 2, Calibration The Ultima/Ultima X Series Gas Monitor provides non-intrusive calibration through the use of the Ultima Controller/Calibrator. When calibrating any Ultima/Ultima X Series Gas Monitor which has any accessory attached to it, refer to the accessory manual for complete calibration instructions.
Page 210 The check or calibration gases can also be carried in the case. See TABLE 2-1 for the appropriate zero and span gas cylinders for your Ultima/Ultima X Series Gas Monitor. TABLE 2-1 shows the recommended calibration kit for Ultima and Ultima X Series Gas Monitors.
Page 211 Table 2-1. Factory-set Span Values GAS TYPE RANGE SPAN GAS MSA RP CALIBRA- WARM-UP PRESET CYLINDER TION KIT TIME VALUES Carbon Monoxide 0-100 PPM 60 PPM 710882 15 minutes 0-500 PPM 300 PPM 10027938 15 minutes 0-1000 PPM 400 PPM 10028048 15 minutes Sulfur Dioxide...
Page 212 GAS TYPE RANGE SPAN GAS MSA RP CALIBRA- WARM-UP PRESET CYLINDER TION KIT TIME VALUES Carbon Dioxide IR 0-5000 PPM 2000 PPM 479266 --------- 0-2% 1.5% 807386 --------- 0-5% 2.5% 479265 --------- Hydrogen Chloride 0-50 PPM 40 PPM 10028078 30 minutes NOTES: Calibrated with PROPANE (.6% GAS BY VOLUME) Not required for standard calibration procedure...
Page 213 Item 1 - Tubing (P/N 711112) - 3/16" side connects to Item 2 - 1/4" side connects to sensor Item 2 - .25 LPM Flow Controller (P/N 478359) Item 3 - Calibration Cap Item 4 - Zero Cap (P/N 710411) (P/N 813774) Item 5 - Calibration Cap Item 6 - Zero Cap...
Page 214 Item 1 - Tubing (P/N 711112) - 3/16" side connects to Item 2 - 1/4" side connects to sensor Item 2 - Zero Cap Item 3 - 1.5 LPM Flow (P/N 710535) Regulator (P/N 478358) Item 4 - Desiccant Item 5 - Calibration Cover (P/N 10064306) Assembly (P/N 10066581) Figure 2-3.
Page 215 Table 2-2. Calibration Guide for Combustible Gas Sensor CATEGORY 31: FOR CATALYTIC TYPE 1S NATURAL GAS To detect the following gases, recalibrate with 0.6% propane and set the span gas value accordingly: Acetaldehyde Hydrogen Acetylene MAPP Gas Butadiene, 1, 3 Methane Carbon Monoxide Methanol...
Page 216 CATEGORY 33: FOR CATALYTIC TYPE 1S GENERAL SOLVENTS To detect the following gases, recalibrate with 0.6% propane and set the span gas value accordingly: Amyl alcohol JP-4 Butanol (n) Methyl Cellosolve Butyl Acrylate Methyl Ethyl Ketone Cellosolve Methyl Isobutyl Ketone Di isopropylamine Methyl Methacrylate Diethylamine...
Page 217 CATEGORY 38: ULTIMA XIR METHANE To detect the following gases, recalibrate with 2.5% methane and set the span gas value accordingly: Methane CATEGORY 39: ULTIMA XIR NON-METHANE To detect the following gases, recalibrate with 2.5% methane and set the span gas value accordingly: Butane, .6% propane Hexane, .6% propane Cyclopentane, .6% propane 30...
Page 218 NOTES: • If this is the first calibration or, if the sensor element has been changed or replaced, see Section 2, "Initial Calibration." • If this is an oxygen sensor, see Section 2, "Oxygen Calibration." • If this is an XIR sensor, see Section 2, "XIR Calibration." •...
Page 219 • The Ultima display should show "SET APPLY ZERO GAS" • The Ultima X Series display should show "APPLY ZERO GAS" • The remainder of the procedure is now the same as that for a regular calibration. • The presence of the words "SET" (on Ultima units only) and "ICAL"...
Page 220 d. Push the smaller end of the Tube Assembly over the Flow Controller gas outlet and ensure tubing completely covers the gas outlet. e. When using Cal Kit 40, connect the other end of the tubing over the SensorGard inlet. When using Cal Kit 41 (or Cal Kit 40 with the Ultima XIR), locate the Cal Cap with a hole for tubing and push the tubing through the hole in the bottom of the cap.
Page 221 2) Remove the tubing from the Flow Controller. • If the calibration output signal is enabled during calibration, it will be held at the lockout value for an additional two minutes or until after the span routine if performing a full calibration.
Page 222 6. Locate the span gas cylinder and Calibration Kit Flow Controller. 7. Screw the Flow Controller onto the top of the span gas cylinder. 8. Locate the Calibration Kit Tube Assembly. 9. Push the smaller end of the Tube Assembly over the gas outlet of the Flow Controller and ensure that the tubing completely covers the gas outlet.
Page 223 12.After the 30 second countdown: • The display alternates between "CAL" and a value. (for example: 60 PPM for 0 to 100 ppm carbon monoxide). This value is the actual reading of the gas concentration the sensor is detecting. The engineering units (PPM, %, or %LEL) are predetermined by the type of sensor installed and are not changeable.
Page 224 • When the span gas is removed from the sensor, the sensor reading may take several minutes to return to zero; this is normal sensor operation. • If a CAL FAULT flag appears on the unit, this indicates: • An unsuccessful attempt to calibrate the Ultima/Ultima X Series Gas Monitor •...
Page 225 25% Oxygen Ultima/Ultima X Series Gas Monitor For the SPAN function, ambient air is generally adequate for the 25% oxygen Ultima/Ultima X Series Gas Monitor as the expected default span value is 20.8%. Therefore, when the display prompts "APPLY SPAN GAS" it would be adequate to simply allow the countdown to occur without applying gas.
Page 226 Chapter 3, Controller - Detailed Operation Viewing the Ultima Gas Monitor Display Modes Table 3-1. (see "Procedures") The Controller Can Change the Display to Show: DISPLAY DEFAULT TO CHANGE, SEE PROCEDURE # Current gas concentration reading Minimum gas concentration reading over last time average interval Maximum gas concentration reading over last average time interval...
Page 227 DISPLAY DEFAULT TO CHANGE, SEE PROCEDURE # Sensor address (MUX frequency output only) Viewing the previous successful calibrate date Calibrating/checking 4-20 mA (Ultima X only) Resetting the Ultima X Alert option (Ultima X only) Setting Sensor Swap Delay (Ultima X only) * The date is set to 12/31/94, which disables auto-calibration (Ultima only).
Page 228 Procedures (see TABLE 3-1) Procedure 1. Setting the Average Time Interval The average, minimum and maximum gas concentration values are gathered over the last time interval set by the Controller. This procedure changes the time interval used for the average, minimum, and maximum gas concentration value calculations of the Sensor.
Page 229 3. Press the + or - button to scroll through the available gas list. One of the following gases will correspond to the range of your Ultima Gas Monitor. Check the sensor housing label. NOTE: If your gas type or range is not shown on the Controller display, you may use the custom range option on the menu.
Page 230 5. Using the NUMBER buttons, enter the desired value (ATM style, lagging zeros are required). 6. After the value is entered, aim the controller at the sensor and press the ENTER button. • The Ultima X Series Monitor shows the new span gas value. •...
Page 231 Procedure 4. Setting the Gas Table for the Ultima XIR Sensor This feature changes the response curve to the specific target gas selected. After completion of Procedure 4, the appropriate span value listed in TABLE 2-2 must also be reset in accordance with Procedure 2. 1.
Page 232 Procedure 5. Setting the Three Ultima Gas Monitor Alarm Setpoint Values The Ultima Gas Monitor has three alarm levels. The relay module can be connected directly to the Ultima Gas Monitor to provide three levels of relays and a normally-energized trouble relay. The three levels of alarm also appear on the Ultima Gas Monitor LCD display even if an Ultima Gas Monitor relay module is not used.
Page 233 7. Enter the desired value in an appropriate range for the gas type used. (Leading zeros are required.) • The DEL button can be used to delete number entries before the ENTER button is pressed • The Ultima Gas Monitor shows the new alarm setpoint value and status of that setpoint [enabled (ON) or disabled (OFF)].
Page 234 • The DEL button can be used to delete number entries before the ENTER button is pressed. • The Ultima X Series Gas Monitor shows the new alarm setpoint value and the status of the setpoint: • enabled (LATCH/UNLATCH, INCR/DECR, ENER/DENERG) or •...
Page 235 8. To Enable the chosen setpoint, press the 1 button • The display prompts: Latched 0=N 1=Y. Aim the Controller at the sensor: a. Press the 0 button to enable the alarm in unlatched mode b. Press the 1 button to enable the alarm in latched mode. •...
Page 236 9. Aim the Controller at the sensor. a. Press the 0 button to enable the alarm as a non-energized alarm. b. Press the 1 button to enable the alarm as an energized alarm. • The Ultima X Series Gas Monitor shows the alarm setpoint value and the status: •...
Page 237 To update the Ultima Gas Monitor internal date: 1. Press the SEND button. 2. Aim the Controller at the sensor and press the DATE button. NOTE: Time and date are updated with this command. • The Ultima Gas Monitor will display the current time and date for five seconds.
Page 238 6. To disable the calibration signal, aim the controller at the sensor and press the 0 button. • The command is sent immediately • The Ultima Gas Monitor flashes Sig OFF • The Ultima X Series Gas Monitor displays: CAL SIG OFF. Procedure 9.
Page 239 4. Press the ENTER button. • The display prompts: CalHour HH. 5. Enter the two-digit hour desired (from 0 to 23 hours YPM = 16 hours). (Leading zero is required.) 6. Aim the controller at the sensor and press the ENTER button. •...
Page 240 To Change the Address 1. Press the SEND button. 2. Press the ADDRESS button. 3. Enter the number of the address to be set. 4. Aim the Controller at the Ultima Gas Monitor and press the ENTER button. • The Ultima Gas Monitor displays the new address for five seconds.
Page 241 • The 4 - 20 mA output will be set as selected (4 mA or 20 mA). • The 4 - 20 mA output stays in a CAL output for one minute. 6. To ADJUST, press the 1 button. • The display prompts: +=INC -=DEC.
Page 242 Procedure 15. Setting the Alert Option on an Ultima X Series Sensor The Alert option allows the operator to set the Ultima X unit to operate as shown in TABLE 3-2. Table 3-2. Alert Operation Settings ALERT OPTION CALIBRATION Alert relay de-energized Alert relay energized POWER ON RESET Alert relay de-energized...
Page 243 • The display prompts: SEND? 2. Press the CAL button. • The display prompts: Sel Cal Action +. 3. Press the + or - button until display prompts: Sensor SwapDly. 4. Press the ENTER button. • The display prompts: SwapDly 0=N 1=Y. 5.
Page 244 Procedure 18. Setting the MODBUS BAUD rate. 1. Press the SEND button. • The display prompts: SEND?. 2. Press the CAL button. • The display prompts: Sel Cal Action +. 3. Press the + or - button until the display prompts: BAUD Rate. 4.
Page 245 Adding a New Program There are eight programs available, 1 through 4. Each program accepts one Ultima Gas Monitor command. To enter a new program: 1. Press and hold the PROGRAM button until the display prompt reads: ENTER PRGM #. 2.
Page 246 To use Program #0 Program #0 is used to send the previous command. Resending the last command is useful if it involved a number of keystrokes. Program #0 will resend all of the commands except for the following: • ZERO •...
Page 247 Section 4, Maintenance " WARNING The Ultima Controller and Ultima Calibrator are rated as intrinsically safe for Class I, Division 1, Groups A, B, C and D areas during normal operation. All maintenance procedures must be performed in a non-hazardous area. Failure to comply with this warning can result in serious personal injury or death.
Page 248 4. Observing the proper polarity as shown on the plastic holder, install two new batteries in the holder. 5. If either end-cover was removed during removal of the back cover, reinsert it in its original location. (The dark IR lens must be at the top.) 6.
Page 249 Service There are no internal adjustments to be made in the Ultima Controller. For any service work, return to the unit to MSA: MSA Instrument Repair and Service 1000 Cranberry Woods Drive Cranberry Township, PA 16066-5207 or call toll-free: 1-800-MSA-INST. "...
Page 250 Ultima® X Series Gas Monitors For continuous monitoring of oxygen, toxics, and combustible gases Now with SIL 2 Certified Products MSA’s Ultima X Series Gas Monitors are microprocessor-based HART Field Communications Protocol provides increased sensor transmitters engineered with the customer in mind. Utilizing data, part of cost-effective asset management.
Page 251 Ultima® X Series Gas Monitors Ultima X Series Gas Monitors are well-suited to indoor and outdoor applications in virtually any industry including offshore, refineries, chemical and petrochemical facilities, steel mills, water and wastewater plants, mining, and general industry. • Continuous hazardous gas monitoring using catalytic, Ultima X Series installation and operation are both simple and flexible: electrochemical, and infrared gas detection methods.
Page 252 Ultima X Series Gas Monitors Ultima XE Gas Monitor – Explosion-proof, stainless steel gas detector with display The Ultima XE Gas Monitor offers: • Explosion-proof 316 stainless steel. • Multiple-entry mounting enclosure. • Type 4X, IP66. Ultima XA Gas Monitor – Water- and corrosion-resistant, all-purpose, polycarbonate gas detector with display The Ultima XA Gas Monitor offers:...
Page 253 Ultima X3® Technology (X to the Power of 3) PLC/DCS [ProSoft-Tested] Connect X3 unit to PLC/DCS control systems. X3 Technology is ProSoft- certified and has been tested and found to be compatible with Allen- Bradley PLC/Modbus connectivity by ProSoft Technology, Inc. Up to 3000 ft.
Page 254 Accessories Power Supply Ultima X Series Monitors external power supply can power sensors remotely; one remote power supply module can power: • up to 5 electrochemical or oxygen sensors. • up to 3 combustible sensors. • internal power supply option also available. Pushbutton Pushbutton feature lets users view various functions without calibrator: •...
Page 255 Specifications for Ultima XE, Ultima XA and Ultima XIR XE,XA Combustibles, oxygen, and toxics GAS TYPES Combustibles; 0-100% LEL -40°C to +60°C (-40°F to +140°F) TEMPERATURE RANGE (Typical range for some gases may differ) Zero Drift XE, XA <5%/year, typical DRIFT ±2%/year, typical Span Drift...
Page 260 Ultima ® X Gas 3 ® Monitors with X Technology Instruction Manual Addendum "! WARNING THIS MANUAL MUST BE CAREFULLY READ BY ALL INDIVIDUALS WHO HAVE OR WILL HAVE THE RESPONSIBILITY FOR USING OR SERVICING THE PRODUCT. Like any piece of complex equipment, this instrument will perform as designed only if it is used and serv- iced in accordance with the manufacturer’s instructions.
Page 261 Table of Contents Section 1, Typical ModBUS Network Topography (FIGURE 1-1)....1-2 Sensors ........1-2 Wiring .
Page 262 Section 3, ModBUS ....3-1 ModBUS Addressing ......3-1 Table 3-1.
Page 263 This is an Addendum to the Ultima/Ultima X Instruction Manual (P/N 10036101) for use with the Ultima X ModBUS X 3 Transmitter.
Page 264 Section 1, Typical ModBUS Network Topography (FIGURE 1-1). As part of the CSA certification, it was verified that the modbus communication functions of this gas detection instrument do not adversely affect the gas detection operation and functions of the instrument. This Certification, however, does not include or imply certification of the modbus communication function of this gas instrument.
Page 265 Figure 1-1. Typical ModBUS Network Topography...
Page 266 Table 1-1. Maximum Power Cable Length CONFIGURATION MAXIMUM POWER CABLE LENGTH (IN FEET) (WITH NOMINAL 24-VDC TRANSMITTER SUPPLY) CATALYTIC E-CHEM 16 AWG CABLE 14 AWG 12 AWG [4.2 OHM [2.6 OHM [1.8 OHM PER 1K FT.] PER 1K FT.] PER 1K FT.] RELAY RELAY RELAY...
Page 267 Figure 1-2. Typical Communications Wiring Scheme...
Page 268 Figure 1-3. Signal-Boost Sensor Diagram...
Page 269 Section 2, Typical Communication Cable Wiring for Signal Boost (FIGURE 2-1) Operation Display: • Displays sensor type and gas level for each sensors • Cycles through the sensors • Sensor number graphic identifies sensor number (see FIGURE 2-2) • Latches on an Alarm or Fault condition and requires user acknowledgment prior to resuming cycling •...
Page 270 Figure 2-1. Typical Communication Cable Wiring for Signal Boost Option...
Page 271 Figure 2-2. Sensor Display Screens...
Page 272 Sensor: • Automatically recognized when connected to a transmitter • When removed, causes a "Sensor Missing" fault; this can be corrected by: • Reconnecting a sensor to that position or • Manually taking the sensor 'off-line' via: • Ultima X Controller, by sending a sensor disable command •...
Page 273 A. Indicates the status of Sensor #1. B. Indicates the status of Sensor #2. C. Indicates the status of Sensor #3. Figure 2-3. Alarm Status Screen Table 2-1. Status Indication Codes CODE INDICATION “d” Sensor position disabled “F” Sensor position in a fault state “N”...
Page 274 Ultima X Controller or Ultima X Calibrator: • May be used to send commands to display data or set configurations consistent with existing Ultima X procedures • May be sent at any time for transmitter-specific commands, such as address, baud rate, etc. •...
Page 275 Figure 2-4. Push-button Wiring • ModBUS Port • See ModBUS data table definition in this addendum. " WARNING During the calibration process, the transmitter is in Maintenance mode, all alarming is inhibited for all sensors, and transmitter will not alert user to potential hazardous sit- uations.
Page 276 Section 3, ModBUS ModBUS Addressing The ModBUS slave address has a valid range of 1-247. • 247 is the default value. This address may be set by: • The Ultima X Controller: • Send an address command with the desired value. •...
Page 277 Table 3-2. ModBUS Memory Map Overview The Modbus port allows for access to a significant amount of information which may be necessary for your system integration requirements. As a minimum, the gas readings and fault status registers should be polled. DESCRIPTION START SIZE IN...
Page 278 • For systems that use six-digit addressing, 4XXXXX: • The first digit is an internal system requirement and does not appear in the communications packet. The base address is 440000, and the first valid address is 440001. Table 3-4. ModBUS Factory Configuration Data (Read Only) DESCRIPTION ADDRESS POSSIBLE VALUES...
Page 279 Table 3-5. ModBUS User Configuration Data (Read/Write) ADDRESS POSSIBLE VALUES DESCRIPTION ModBUS Slave Address Base+101 1..247 Baud Rate Code Base+102 0 - 1200, 1 - 2400 2 - 4800, 3 - 9600 4 - 19200 (default) Parity Code Base+103 0 - Even (default) 1 - Odd 2 - None For future use...
Page 280 Table 3-6. Alarm Function Codes - Word 1 (Read/Write at Address Base+137) NAME BITS FUNCTION DESCRIPTION Alarm 1 Enable, Sensor 1 1-Enable, 0-Disable Alarm 1 Enable, Sensor 2 1-Enable, 0-Disable Alarm 1 Enable, Sensor 3 1-Enable, 0-Disable Alarm 2 Enable, Sensor 1 1-Enable, 0-Disable Alarm 2 Enable, Sensor 2 1-Enable, 0-Disable...
Page 281 Table 3-8. ModBUS Device Status (Read only) DESCRIPTION ADDRESS POSSIBLE VALUES General Status Bits Base+201 0..32767, See details below Fault Status Bits Base+202 0..32767, See details below Reserve Base+203 Gas Type - Sensor 1 Base+204 See TABLE 3-14 for details Gas Type - Sensor 2 Base+205 See TABLE 3-14 for details...
Page 282 Date of Last Cal Month, Sensor 1 Base+239 1..12 Date of Last Cal Day Sensor 1 Base+240 1..31 Date of Last Cal Year, Sensor 2 Base+241 20XX Date of Last Cal Month, Sensor 2 Base+242 1..12 Date of Last Cal Day, Sensor 2 Base+243 1..31...
Page 283 Table 3-9. ModBUS General Status Bits (Read Only at address Base+201) NAME FUNCTION DESCRIPTION Device Fault (any fault) Set for all fault conditions Calibration Active - Sensor 1 Set during calibration Calibration Active - Sensor 2 Set during calibration Calibration Active - Sensor 3 Set during calibration Warm up Mode Set during startup...
Page 284 Table 3-11. Control Words (Read/Write) DESCRIPTION ADDRESS POSSIBLE VALUES Command Word 1 Base+301 0 to 32767, See TABLE 3-12 Command Word 2 Base+302 0 to 32767, See TABLE 3-13 Table 3-12. ModBUS Command Word 1 (Read at address Base+301/Write Coils 1 through 16) NAME BITS COIL...
Page 285 Table 13-13 ModBUS Command Word 2 (Read at address Base+302/Write Coils 17 through 32) NAME COIL FUNCTION DESCRIPTION Sensor Swap Delay 1-Enable, 0-Disable Alert Option Enable 1-Enable, 0-Disable Acknowledge or Reset Latched Alarms(ACK) 1 to initiate (same functionality as Push- button or IR command) Reset Main Board and sensors 3 1 to initiate...
Page 286 COMB-1S 100%LEL, 1% LEL, 55% LEL COMB-1S-NL 100%LEL, 1% LEL, 25% LEL COMB-1S-NL 100%LEL, 1% LEL, 40% LEL COMB-1S-NL 100%LEL, 1% LEL, 55% LEL CLO 2 3.0 PPM, 0.1 PPM, MSA 7CLH, 1.0 PPM NH 3 100 PPM, 1 PPM, SENSORIC, 25 PPM H 2 , 1000 PPM, 10 PPM, CTL 7HYT, 300 PPM PHOSPHINE, 2.0 PPM, 0.1 PPM CTL 7SH, 0.5 PPM ARSINE, 2.0 PPM, 0.1 PPM, CTL 7SH, 1.0 PPM...
Page 287 Table 3-16. Information Flags Word #1 – (Read at address Base+254) NAME BITS FUNCTION DESCRIPTION sor # 1 Disabled 0 = enabled, 1 = disabled Sensor # 2 Disabled 0 = enabled, 1 = disabled Sensor # 3 Disabled 0 = enabled, 1 = disabled Alarm # 1 Sensor # 1 0 = clear, 1 = set Alarm # 2 Sensor # 1...
Page 288 Table 3-18. Information Flags Word #3 (Read at address Base+26) NAME BITS FUNCTION DESCRIPTION Overrange Flag sensor #1 Set if TRUE Overrange Flag sensor #21 Set if TRUE Overrange Flag sensor #31 Set if TRUE LOC Flag sensor #1 Set if TRUE LOC Flag sensor #2 Set if TRUE LOC Flag sensor #3...
Page 289 Table 3-20. Alternate Gas Readings (Read/Write at address Base+258 to Base+260) DESCRIPTION VALUE Normal Gas Detection 400-2000 Fault Overrange 2110 Suppressed Disabled 3-14...
Page 291 Installation & Operation Manual December 2013 Rev. 2.03 215, 7710 5 St. S.E. Phone: (403) 255-9544 Calgary, Alberta, Canada Fax: (403) 259-2343 T2H 2L9 www.barnett-engg.com e-mail: sales@barnett-engg.com...
Page 293 TABLE OF CONTENTS LIST OF TABLES AND ILLUSTRATIONS ................4 1. INTRODUCTION ........................1 2. HOW TO USE THIS MANUAL....................2 3. GETTING STARTED ........................ 3 Description..........................3 Power Requirements ........................5 Installation........................... 5 Power-up Sequence........................7 Start-up Programming ........................ 7 4.
Page 294 LIST OF TABLES AND ILLUSTRATIONS Table 1 ProTalk Wiring Connections ..................... 3 Figure 1 Connector Locations......................4 Figure 2 Programming Cable Wiring ..................... 4 Figure 3 ProTalk Plus Wiring Diagram ..................5 Figure 4 Alarm Input Connection ....................6 Figure 5 ProTalk Plus Front Panel....................11 Figure 6 Activating an Annunciator Panel..................
Page 295 INTRODUCTION PAGE 1 1. INTRODUCTION This manual is for use with both Version 1 and Version 2 of the ProTalk Plus. Additional features available on the version 2 model are: USB serial port – replaces the RS232 port Event Logging including a high stability real time clock Field reprogrammable firmware upgrades Basic Operation The ProTalk Plus model B1290 is a device used to monitor alarms at an unattended site.
Page 296 PAGE 2 HOW TO USE THIS MANUAL 2. HOW TO USE THIS MANUAL This manual is organized in such a way that, if you want the B1290 to function with its default settings as a simple telephone dialer, you only need to read the first two chapters of the manual covering the physical installation, basic programming and operation.
Page 297 GETTING STARTED PAGE 3 3. GETTING STARTED Description The B1290 is housed in a metal case with plug-in terminal blocks and jacks for field wiring. Table 1 and Figure 1 show the connection points to the B1290. Figure 3 shows how wiring connections are made to the unit. Table 1 ProTalk Wiring Connections RADIO ALARMS...
Page 298 PAGE 4 GETTING STARTED Figure 1 Connector Locations Figure 2 Programming Cable Wiring...
Page 299 GETTING STARTED PAGE 5 Figure 3 ProTalk Plus Wiring Diagram Power Requirements The B1290 will operate from a supply of +11.5 VDC to +28 VDC (Version 1) or +10 VDC to +30VDC (Version 2). The typical current requirement is 100 mA plus 10 mA per relay. Each expander uses an additional 60 mA plus 10 mA per active relay.
Page 300 PAGE 6 GETTING STARTED Figure 4 Alarm Input Connection Relays Four form C relay outputs are available, rated for 1.0 A at 30 VDC, or 0.3 A at 120 VAC. Connect external devices to the contacts on the RELAY connector. When connecting to larger loads, connect an interposing relay between the B1290 and the load.
Page 301 GETTING STARTED PAGE 7 maximum allowable distance of previous versions. Custom cables lengths are required for any other distances. Substituting cables is not recommended. The alarm and relay connections on the expander are the same for the B1290 connections. Use the shielded cable provided to connect between the EXP connector on the B1290 and EXP on the expander.
Page 302 PAGE 8 GETTING STARTED the entry and wait for another . The code is used throughout the programming sequence to enter information or proceed to the next step. With practice you will soon determine the correct speed. Where the digit is used in a DTMF code or a telephone number it must be entered as two # digits. For example, the DTMF code would be entered as The B1290 will not work correctly until all three of the required parameters have been entered, so if you hang up in...
Page 303 GETTING STARTED PAGE 9 Enter the voice message associated with the second alarm point, e.g. intrusion alarm. YOU: B1290: "beep-beep" "Intrusion Alarm" YOU: B1290: "Alarm Two is Intrusion Alarm" YOU: Next B1290: "Alarm Three is... " Repeat the above steps until all the alarm points have been programmed. When you have entered all the voices, enter Quit ( ) at the announcement of the next empty alarm.
Page 304 PAGE 10 GETTING STARTED YOU: Next YOU: Quit Acknowledge Code B1290: "Program Acknowledge Code.” B1290: "Acknowledge Code is 1234.” The B1290 is prompting you to enter an acknowledge code. This is the code you send to the B1290 when it calls you to announce an alarm, to acknowledge that you have received the message, otherwise the unit will keep on dialing.
Page 305 FRONT PANEL PAGE 11 4. FRONT PANEL The front panel of the B1290 is shown in Figure 5. The description of the front panel indicators will assist you in verifying the correct operation of the unit. Figure 5 ProTalk Plus Front Panel Alarm LEDs The Alarm LEDs light when the associated alarm input is in the alarm state.
Page 306 PAGE 12 FRONT PANEL Ring When ringing is detected on the telephone line, the Ring LED illuminates. Since answering the telephone is a low priority task to the B1290, it may ignore the ringing if it is processing other tasks (e.g. speaking on the radio). The PTT LED will light when the B1290 generates a push-to-talk signal to the radio.
Page 307 OPERATION PAGE 13 5. OPERATION This chapter gives a detailed description of exactly how the B1290 will operate after the start-up programming has been completed. Parameters which may be altered are pointed out, with reference to the appropriate Program Code section.
Page 308 PAGE 14 OPERATION The B1290 will hang up whenever it has waited for more than ten seconds without receiving a DTMF code. Changing Telephone Directories Telephone directories can be changed remotely without entering the programming mode. The directory can be changed by entering the Directory Control Code over the telephone system, local programming telephone, or two- way radio.
Page 309 OPERATION PAGE 15 6. PROGRAM SUMMARY The codes used in the main programming menu are given as a summary below. Voices (page 16) Directories (page 17) DTMF Codes (page 20) Timer Configuration (page 21) I/O Configuration (page 22) System Settings (page 25) Expanders (page 26) Reset Database (page 27) Audio Levels (page 27)
Page 310 PAGE 16 PROGRAM CODES 7. PROGRAM CODES How to Enter the Programming Mode To begin programming, you must hear the prompt Enter Program Code from the B1290. One way to get to this prompt was discussed in the chapter on Getting Started. After you have entered the initial voice messages, telephone numbers and an Acknowledge Code, the B1290 will prompt you to begin programming.
Page 311 PROGRAM CODES PAGE 17 Entering Next advances to the alarm message section and the first alarm message will be spoken B1290: "Alarm One is …" YOU: Record Quit Enter/Next If you enter messages for all eight alarms, the B1290 will automatically exit to the Enter Voice Code prompt. Default: empty Record Relay Messages Record the voice messages associated with each relay.
Page 312 PAGE 18 PROGRAM CODES 3. If there is a Directory Control Code (method 2): If the alarms are assigned only to Directory A and Directory C, when the Directory Control Code is received, all of the alarms that are assigned to Directory A will switch to use Directory B and all of the Alarms assigned to Directory C will switch to use Directory D.
Page 313 PROGRAM CODES PAGE 19 Change This Line To change the line, a complete sequence of commands and values must be entered. For example, if the setting was to be changed so that the wait time was 5 seconds instead of 3, the entry would be: YOU: Change this line B1290:...
Page 314 PAGE 20 PROGRAM CODES such as paging terminals. The #, or pound digit, has no special meaning and is dialed as a pound. When calling a paging terminal or someone who cannot acknowledge the call from their phone, it may be useful to wait before starting the next telephone call.
Page 315 PROGRAM CODES PAGE 21 YOU: ( x = 1 to 8 DTMF digits, # = clear ) Default: empty Alarm On/Off Output Codes These codes are used to control DTMF-operated devices at the receiving end when an alarm is reported. A typical example would be sending a message to a pager with a digital display.
Page 316 PAGE 22 PROGRAM CODES Rings Before Answering When the B1290 is dialed, this parameter sets the number of times it will let the telephone ring before it answers. B1290: "Answer rings is ... " YOU: no answer number of rings ( x = 1 to 8 ) answer and automatically acknowledge after 8 rings Default: 4 (answer after 4 rings) If the B1290 is on its own telephone line, it will normally be programmed to answer right away, after one or two...
Page 317 PROGRAM CODES PAGE 23 B1290: "Enter Configuration Code" YOU: Alarm Input Setup Using Directory Relay Setup Exit to Enter Program Code prompt Alarm Input Setup Alarm Format This parameter changes the format of the B1290 alarm inputs to match the output of your monitoring devices in the field.
Page 318 PAGE 24 PROGRAM CODES least significant, i.e. tenths of a second. Default: 0.5 seconds Using Directory B1290: "Alarm One is Directory A" YOU: Directory A Directory B Directory C Directory D Exit Next Default: 1 (Directory A) The selected directory will determine which sequences of actions are performed when this alarm is active. Each alarm can use any directory.
Page 319 PROGRAM CODES PAGE 25 (Special function ) Default: 0 (On until turned Off) System Settings When you enter Program Code 6, the B1290 will automatically cycle through the following parameters as you hit Enter ( ). When it has completed the whole list, it will return to the Enter Program Code prompt. Dial Format This parameter determines the method of dialing telephone.
Page 320 PAGE 26 PROGRAM CODES automatic acknowledge (see Interval Timer B, Program Code 4) and the request for an Acknowledge Code would be disabled. The B1290 will continue transmitting its alarms until it receives some form of acknowledgment, automatic or otherwise, even if it does not request one. B1290: "Acknowledge Voice is …"...
Page 321 PROGRAM CODES PAGE 27 Site voice is used Next Default: 0 (expander site ID disabled) To program the parameters within the expander, the PGM port on the B1290 is used. Programming is done exactly as though the main unit itself was being programmed, except that the expander number precedes the program code. Refer to Example 10 - Adding an Expander for a specific description of this procedure.
Page 322 PAGE 28 PROGRAM CODES Default: B1290: "Telephone Code Five is . . . " (Telephone Receive Level) YOU: Level setting ( x = 20 to 0 ) Exit Next Default:...
Page 323 PROGRAMMING REFERENCE PAGE 29 8. PROGRAMMING REFERENCE The ProTalk Plus is capable of performing many functions other than those set by its default values. If you require these extended capabilities, they are accessed through the program codes. If the default operation of the unit as described in the Getting Started chapter of this manual is sufficient, then you may ignore this section.
Page 324 PAGE 30 PROGRAMMING REFERENCE Relay Timer Timebase (Program Code 5.3) Relay On Time (Program Code 5.3) Relay Voice (Program Code 6) Relay Special Functions (Program Code 5.3) 5. Telephone Specific Parameters This section describes the parameters used when the unit is required to transmit alarms or signaling over the telephone system.
Page 325 PROGRAMMING EXAMPLES PAGE 31 9. PROGRAMMING EXAMPLES Example 1: Reporting Alarms over Radio and Telephone In this example, assume that your company has a mobile radio system which is monitored by field personnel. Radio operators have DTMF pads on their mics so they can acknowledge an alarm from the B1290. They would like to have the alarm reported over the radio system three times with a 2 minute interval between transmissions, then dialed out over the telephone if it is not acknowledged.
Page 326 PAGE 32 PROGRAMMING EXAMPLES YOU: [RADIO] [VOICE] B1290: Directory A, Line Five is RADIO VOICE YOU: Next B1290: Directory A, Line Six is... YOU: Change B1290: ‘beep’ YOU: [WAIT]120 (seconds) B1290: Directory A, Line Six is WAIT 120 YOU: Next B1290: Directory A, Line Seven is...
Page 327 PROGRAMMING EXAMPLES PAGE 33 YOU: Next B1290: Squelch is 0 YOU: Enter busy when high B1290: Squelch is 1 YOU: Next B1290: Relay Voice is On At this point you are finished programming and may hang up the telephone. The directory is programmed with the voice message repeated three times on the radio and then once on the phone line.
Page 328 PAGE 34 PROGRAMMING EXAMPLES programming phone, or two-way radio. There are specific rules governing how the alarms can be assigned to directories if the Directory Change Code is used. Refer to Program Code 2 Directories for more information concerning these rules. This example starts by setting the telephone numbers in the two directories. B1290: Enter Program Code YOU:...
Page 329 PROGRAMMING EXAMPLES PAGE 35 YOU: Quit B1290: Enter Directory YOU: Quit The telephone numbers have now been programmed. Now enter the Directory Control Code B1290: Enter Program Code YOU: DTMF Codes B1290: Enter DTMF Code YOU: Directory Control Code B1290: Directory Control Code is...
Page 330 PAGE 36 PROGRAMMING EXAMPLES Compressor failure and high tank level are fed to alarms 3 and 4. Since these are equipment problems, operations technicians at 403-255-4437 and then 403-255-9545 are to be alerted. Follow the previous example to enter the telephone numbers in Directory A and Directory B then set the alarms to use these two directories.
Page 331 PROGRAMMING EXAMPLES PAGE 37 B1290: Enter Voice Code YOU: Quit B1290: Enter Program Code YOU: Select DTMF Codes B1290: Enter DTMF Code YOU: Select Relay On and Off Codes B1290: Relay One On Code is empty YOU: (pause) Enter On code B1290: Relay One On Code is 555 YOU:...
Page 332 PAGE 38 PROGRAMMING EXAMPLES YOU: Send the Relay On Code Ajax Compressor Station; Bypass Valve On (and Alarm - Enter Acknowledge Code). YOU: Send the Acknowledge Code B1290: Ajax Compressor Station; Alarms Acknowledged Example 5: Operating a Radio Pager In this example, when an alarm is received you want to contact the person on call, who is carrying a two-tone radio pager which operates on the company’s private radio system.
Page 333 PROGRAMMING EXAMPLES PAGE 39 B1290: ‘beep’ YOU: [DIAL]4032559544 [WAIT]4 [DTMF]734 B1290: Directory A Line One is DIAL 4032559544 WAIT 4 seconds DTMF 734 YOU: Next You are finished programming and may hang up the phone. When an alarm occurs, the B1290 will dial the number of the paging terminal, 255-9544; wait for the terminal to answer, wait 4 seconds while the terminal is prompting, then send the DTMF string 734 which represents the calling site.
Page 334 PAGE 40 PROGRAMMING EXAMPLES Starting with the timer setup: B1290: Enter Program Code YOU: B1290: Answer Rings is 4 (No effect on operation) YOU: Next B1290: Timer A is 2 minutes YOU: Change the timer to 1 minute B1290: Timer A is 1 minutes YOU: Next B1290:...
Page 335 PROGRAMMING EXAMPLES PAGE 41 B1290: Squelch is 0 YOU: Next B1290: Relay voice is On YOU: Next B1290: Acknowledge Voice is On YOU: B1290: Acknowledge Voice is Off YOU: Next B1290: Dial Tone is on At this point you are finished programming and may hang up. YOU: Next Example 8: Activating an Annunciator Panel...
Page 336 PAGE 42 PROGRAMMING EXAMPLES When one of the remote units is alarmed, it will send its alarm ON output code over the radio. This code will be interpreted as a remote alarm input code at the central unit. This will initiate the B1290 to send its alarm report over radio and telephone.
Page 337 PROGRAMMING EXAMPLES PAGE 43 B1290: Expander One, Alarm One is... YOU: Change this voice B1290: beep-beep YOU: Intrusion B1290: Expander One, Alarm One is Intrusion YOU: Next B1290: Expander One Alarm Two is... YOU: Change this voice B1290: beep-beep YOU: High Temperature B1290: Expander One, Alarm Two is High Temperature...
Page 338 PAGE 44 TROUBLESHOOTING 10. TROUBLESHOOTING Problem: I’ve hooked up the B1290 as per the installation instructions but nothing happens. - Use a voltmeter to check that the power supply is properly connected. If an AC adapter is being used, it should have an output of at least 12 volts DC with a center-negative power connector.
Page 339 TROUBLESHOOTING PAGE 45 field wiring, one option is to “debounce” the alarms using the B1290 alarm delay parameter using Program Code 5. When this value is set, contacts must be closed for a specific period of time before they are recognized as alarms. - Check if any new alarms are announced when the B1290 continues to dial after it has been acknowledged.
Page 340 PAGE 46 TROUBLESHOOTING Problem: How can I prevent unauthorized personnel from calling up the B1290 and altering its programming? - In its default condition, the B1290 does not require any type of password. If you wish to enter one, refer to the Access Code in the DTMF Codes section (Program Code 3).
Page 341 SPECIFICATIONS PAGE 47 11. SPECIFICATIONS 8, optically isolated, 2mA to operate, ground closure required. Alarm Inputs 4 independent form C outputs controlled by programmable codes or used as Control Outputs special function outputs. Rated: 1 Amp at 30 Volts DC, 0.3A at 120V AC RJ11;...
Page 342 PAGE 48 APPENDIX A – PROGRAMMABLE FEATURES 12. APPENDIX A – PROGRAMMABLE FEATURES Alarm Messages Unique Site ID plus individual messages for each input. Message length is variable Alarm Polarity Selects NO or NC input format Alarm Latch Latches fleeting alarm inputs Alarm Debounce Selects the delay time before a change of state on the input is valid.
Page 343 APPENDIX A – PROGRAMMABLE FEATURES PAGE 49 Pulse Dial Forces dialing to be pulse instead of tone. Number of Expanders Sets the number of connected expanders. Disable Expander ID Stops the site ID in the expander from being spoken. Audio Levels Sets the gain for audio signals in the B1290...
Page 344 PAGE 50 APPENDIX B – OPTIONS 13. APPENDIX B – OPTIONS B1256 AC Adapter B1292 Expander module. Adds 8 inputs and 4 relays. Maximum of 7 expanders Option 004 External power pack with 120 VAC power supply, sealed battery and charger, 12 hour capacity in standby.
Page 345 APPENDIX C – PROGRAMMING TREE PAGE 51 14. APPENDIX C – PROGRAMMING TREE The parameters used to program the ProTalk Plus are given as a summary below. Where X appears, user data is entered Voices Site ID/Alarms Record Next Quit Relays Record Next...
Page 346 PAGE 52 APPENDIX C – PROGRAMMMING TREE Clear Next Remote Alarm Change Clear Next Interrogate Change Clear Next Directory Control Change Clear Next Configuration Rings Before Answer Change Auto Ack Next Timer A Change Next Timer B Change Next Times A Change Next I/O Config.
Page 347 APPENDIX C – PROGRAMMING TREE PAGE 53 Relay Timebase Seconds Minutes Next Relay Timer Not timed Special Change Next System Dial Format Tone Pulse Next Squelch Polarity Busy low Busy high Next Relay Voices Next Ack Request Next Dial Tone (Call Progress) Next Expanders Number of Expanders...
Page 348 PAGE 54 APPENDIX D – MOUNTING 15. APPENDIX D – MOUNTING Figure 9 Mounting Detail...
Page 349 ACTA/IC CUSTOMER INSTRUCTIONS PAGE 55 16. NOTICES CSA Certification The B1290 product has 60950-1 safety certification for Canada and USA. Compliance This Class A digital apparatus complies with Canadian ICES-003. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference and, (2) this device must accept any interference received, including interference that may cause undesired operation.
Page 350 PAGE 56 ACTA/IC CUSTOMER INSTRUCTIONS 17. WARRANTY STATEMENT Barnett Engineering Ltd. warrants that all equipment supplied shall be free from defects in material or workmanship at the time of delivery. Such warranty shall extend from the time of delivery for a period of 2 years. Buyer must provide written notice to Barnett Engineering Ltd.
Page 352 Powerware Series ® Eaton 9130 UPS 700–3000 VA User's Guide...
Page 353 Class A EMC Statements (Low Voltage Models over 1500 VA) FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Page 354 Class B EMC Statements (Low Voltage Models up to 1500 VA and High Voltage Models up to 3000 VA) FCC Part 15 This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to NOTE part 15 of the FCC Rules.
Page 355 Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives: Harmonized Standards: IEC 61000-3-12 EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits 93/68/EEC, Amending Directive 73/23/EEC 89/336/EEC, Council Directive relating to electromagnetic compatibility 92/31/EEC, Amending Directive 89/336/EEC relating to EMC...
Page 356 Table of Contents Introduction ............Safety Warnings .
Page 357 TABLE OF CONTENTS Retrieving the Event Log ..............Setting Power Strategy .
Page 358 TABLE OF CONTENTS Warranty ............Two-Year Limited Warranty (USA and Canada) .
Page 359 TABLE OF CONTENTS 164201718 Rev 3 www.eaton.com/powerquality ® Eaton 9130 UPS (700–3000 VA) User's Guide...
Page 360 Chapter 1 Introduction The Eaton 9130 uninterruptible power system (UPS), protects your ® sensitive electronic equipment from the most common power problems, including power failures, power sags, power surges, brownouts, line noise, high voltage spikes, frequency variations, switching transients, and harmonic distortion. Power outages can occur when you least expect it and power quality can be erratic.
Page 361 INTRODUCTION Figure 1 shows the Eaton 9130 rackmount UPS, and Figure 2 shows the optional rackmount EBM. Figure 1. The Eaton 9130 Rackmount UPS Figure 2. The Eaton 9130 Rackmount EBM Figure 3 shows the Eaton 9130 tower UPS and optional EBM. Figure 3.
Page 362 Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. D A N G E R This UPS contains LETHAL VOLTAGES.
Page 363 SAFETY WARNINGS C A U T I O N Batteries can present a risk of electrical shock or burn from high short-circuit current. Observe proper precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries.
Page 364 SAFETY WARNINGS A D V A R S E L Batterierne kan give risiko for elektrisk stød eller brandsår forårsaget af høj kortslutningsstrøm. Overhold gældende forsigtighedsregler. Servicering skal udføres af kvalificeret servicepersonale med kendskab til batterier og gældende forsigtighedsregler. Hold uautoriseret personale væk fra batterierne. Korrekt bortskaffelse af batterier er påkrævet.
Page 365 SAFETY WARNINGS De uitgangsoverstroombeveiliging en de stroomonderbreker moeten door derden worden geleverd. Om aan de internationale normen en bedradingsvoorschriften te voldoen mag de gehele apparatuur die op de uitgang van deze UPS is aangesloten, geen aardlekstroom van meer dan 3,5 milliampère hebben. O P G E L E T Batterijen leveren gevaar op voor elektrische schokken en kunnen brandwonden veroorzaken door een grote kortsluitstroom.
Page 366 SAFETY WARNINGS Pienennä tulipalon vaaraa kytkemällä vain piiriin, jossa on 100 ampeerin maksimihaarapiirin ylivirtasuoja kansallisen sähkölainsäädännön (ANSI/NFPA 70) mukaan. Muiden on toimitettava lähdön ylivirtasuoja ja irtikytkentäkytkin. Kansainväliset normit ja johdotusmääräykset vaativat, että kaikkien tämän UPS-laitteen ulostulokytkentöjen yhteinen maavuotovirta ei ylitä 3,5 milliampeeria (mA). V A R O Akut voivat aiheuttaa sähköiskun tai palovammojen vaaran johtuen suuresta oikosulkuvirrasta.
Page 367 SAFETY WARNINGS Afin de réduire les risques d'incendie, ne raccordez qu'à un circuit muni d'une protection de surintensité du circuit de dérivation maximum de 100 ampères conformément au NEC (Code Électrique National) des États-Unis, ANSI/NFPA 70. La protection de surintensité de sortie ainsi que le sectionneur doivent être fournis par des tiers.
Page 368 SAFETY WARNINGS A C H T U N G Dieses USV (Unterbrechungsfreies Stromversorgungssystem) enthält eine eigene Energiequelle (Batterien). Der USV-Ausgang kann Spannung führen, auch wenn das USV nicht an eine Wechselstromquelle angeschlossen ist. Um die Brand‐ oder Elektroschockgefahr zu verringern, diese USV nur in Gebäuden mit kontrollierter Temperatur und Luftfeuchtigkeit installieren, in denen keine leitenden Schmutzstoffen vorhanden sind.
Page 369 SAFETY WARNINGS P E R I C O L O La TENSIONE contenuta in questo gruppo statico di continuità è LETALE. Tutte le operazioni di riparazione e di manutenzione devono essere effettuate ESCLUSIVAMENTE DA PERSONALE TECNICO AUTORIZZATO. All'interno del gruppo statico di continuità NON vi sono PARTI RIPARABILI DALL'UTENTE.
Page 370 SAFETY WARNINGS Viktig Sikkerhetsinformasion VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og vedlikehold av UPS-enheten og batteriene. Les alle instruksjoner før utstyret tas i bruk, og gjem håndboken til fremtidig referanse. F A R L I G Denne UPS'en inneholder LIVSFARLIGE SPENNINGER.
Page 371 SAFETY WARNINGS Regulamentos de Segurança INSTRUÇÕES DE SEGURANÇA IMPORTANTES GUARDE ESTAS INSTRUÇÕES Este manual contém instruções importantes que devem ser seguidas durante a instalação e manutenção do no-break e das baterias. Leia todas as instruções antes de operar o equipamento e guarde este manual para consultá-lo futuramente. C U I D A D O A UPS contém VOLTAGEM MORTAL.
Page 372 SAFETY WARNINGS Ïðåäóïðåæäåíèÿ ïî ìåðàì áåçîïàñíîñòè ÂÀÆÍÛÅ ÓÊÀÇÀÍÈß ÏÎ ÌÅÐÀÌ ÁÅÇÎÏÀÑÍÎÑÒÈ ÑÎÕÐÀÍÈÒÅ ÝÒÈ ÓÊÀÇÀÍÈß Â äàííîì ðóêîâîäñòâå ñîäåðæàòñÿ âàæíûå èíñòðóêöèè ïî óñòàíîâêå è îáñëóæèâàíèþ èñòî÷íèêà áåñïåðåáîéíîãî ïèòàíèÿ (ÈÁÏ) è áàòàðåé. Ïåðåä ðàáîòîé ñ îáîðóäîâàíèåì ïðî÷òèòå âñå èíñòðóêöèè. Ñîõðàíèòå äàííîå ðóêîâîäñòâî äëÿ äàëüíåéøåãî èñïîëüçîâàíèÿ. Î...
Page 373 SAFETY WARNINGS Î Ñ Ò Î Ð Î Æ Í Î Âûñîêîå íàïðÿæåíèå, âûçâàííîå êîðîòêèì çàìûêàíèåì â áàòàðåå, ìîæåò ïðèâåñòè ê ïîðàæåíèþ ýëåêòðè÷åñêèì òîêîì èëè îæîãó. Ñîáëþäàéòå ìåðû ïðåäîñòîðîæíîñòè. Òåõíè÷åñêîå îáñëóæèâàíèå äîëæíî îñóùåñòâëÿòüñÿ êâàëèôèöèðîâàííûì ïåðñîíàëîì ïî ðàáîòå ñ èñòî÷íèêàìè ïèòàíèÿ, çíàêîìûì ñ ìåðàìè ïðåäîñòîðîæíîñòè. Íå äîïóñêàéòå...
Page 374 SAFETY WARNINGS La protección contra sobrecorriente de salida y el conmutador de desconexión debe suministrarse por parte de terceros. Para cumplir con los estándares internacionales y las normas de instalación, la totalidad de los equipos conectados a la salida de este SIE no debe tener una intensidad de pérdida a tierra superior a los 3,5 miliamperios.
Page 375 SAFETY WARNINGS För att reducera faran för brand får anslutning endast utföras till en krets som skyddas med överbelastningsskydd på maximalt 100 ampere i enlighet med NEC, ANSI/NFPA 70. Utgående överbelastningssydd och kretsbrytare måste levereras av annan leverantör. För att överensstämma med internationell standard och installationsföreskrifter får inte den totala utrustning som anslutits till uttagen på...
Page 376 Chapter 3 Installation This section explains: Equipment inspection Unpacking the cabinet Checking the accessory kit Cabinet installation (rackmount and tower) Wiring installation Initial startup Inspecting the Equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage.
Page 377 INSTALLATION Unpacking the Cabinet C A U T I O N Unpacking the cabinet in a low-temperature environment may cause condensation to occur in and on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry (hazard of electric shock).
Page 378 INSTALLATION Rackmount Installation The Eaton 9130 rackmount cabinet comes with all of the hardware required for installation in a standard EIA or JIS seismic rackmount configuration with square and round mounting holes. The rail assemblies adjust to mount in 48-cm (19-inch) racks with front to rear rail distances from 61 to 76 cm (24 to 30 inches) deep.
Page 379 INSTALLATION Rackmount Setup C A U T I O N The cabinet is heavy (see page 78). Removing the cabinet from its carton requires a minimum of two people. If installing optional EBM(s), install the EBM(s) directly below the UPS so that all wiring between the cabinets is installed behind the front covers and is inaccessible to users.
Page 380 INSTALLATION Select the proper holes in the rack for positioning the UPS in the rack (see Figure 5). The rails occupy four positions on the front and rear of the rack. Secure one rail assembly to the front of the rack with one M6 16 pan-head screw and one M6 cage nut.
Page 381 INSTALLATION NOTE There are two sets of four mounting holes on each side of the UPS: a forward position and a middle position. Choose the position that meets your configuration needs. Mounting Bracket 8 Flat-Head Screws (4 places) Figure 6. Installing the Mounting Brackets (Forward Position Shown) 10.
Page 382 INSTALLATION 13. Optional. Insert a rear stop bracket through the inside of each rail behind the UPS. Rotate each bracket and slide the bracket until it fits tightly against the UPS's rear panel. Secure each bracket to the UPS with one M3 8 pan-head screw. See Figure 8. Repeat for any optional cabinets.
Page 383 INSTALLATION NOTE A ribbon cable connects the LCD control panel to the UPS. Do not pull on the cable or disconnect it. NOTE Leave ribbon cable connected. Figure 9. Removing the UPS Right Front Cover C A U T I O N A small amount of arcing may occur when connecting the internal batteries.
Page 384 INSTALLATION Up to 1500 VA Models 2000–3000 VA Models Figure 10. Connecting the UPS Internal Batteries If you are installing EBMs, see the following section, “Connecting the EBM(s),” before continuing with the UPS installation. Replace the UPS right front cover. To replace the cover, verify that the ribbon cable is protected and (if EBMs are installed) the EBM cable is routed through the knockout on the bottom of the cover.
Page 385 INSTALLATION Connecting the EBM(s) To install the optional EBM(s) for a UPS: On the bottom of the UPS right front cover, remove the EBM cable knockout (see Figure 11). NOTE Use care to protect the LCD control panel and the connected ribbon cable from damage.
Page 386 INSTALLATION Top EBM Cable Knockout EBM Cover Hook Bottom EBM Cable Knockout (underneath cover) Figure 12. Removing the EBM Front Cover For the bottom (or only) EBM, remove the EBM cable knockout on the top of the EBM front cover. See Figure 12 for the location of the top EBM cable knockout.
Page 387 INSTALLATION C A U T I O N A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly.
Page 388 INSTALLATION Replace the EBM front cover. To replace the cover, verify that the EBM cables are routed through the EBM cover knockouts, then slide the cover from the left to the right until it connects with the cover hook near the left side of the EBM cabinet.
Page 389 INSTALLATION Tower Wiring Installation This section explains: Installing the UPS, including connecting the UPS internal batteries Connecting any optional EBMs Installing the UPS NOTE Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and void your warranty. NOTE Do not connect the UPS power cord to utility until after installation is completed.
Page 390 INSTALLATION C A U T I O N A small amount of arcing may occur when connecting the internal batteries. This is normal and will not harm personnel. Connect the cables quickly and firmly. Connect the internal battery connector (see Figure 15). Connect the white connectors together, connecting red to red, and black to black.
Page 391 INSTALLATION If you are installing power management software, connect your computer to one of the communication ports or optional connectivity card (see page 53). For the communication ports, use an appropriate cable (not supplied). If an emergency power-off (disconnect) switch is required by local codes, see “Remote Emergency Power-off”...
Page 392 INSTALLATION Remove cable retention clip. Plug in EBM cable. Rotate clip. Reinstall cable retention clip. 1000–1500 VA Models 2000–3000 VA Models Figure 16. Connecting the EBMs 164201718 Rev 3 www.eaton.com/powerquality ® Eaton 9130 UPS (700–3000 VA) User's Guide...
Page 393 INSTALLATION UPS Initial Startup To start up the UPS: NOTE Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm. Verify that the internal batteries are connected. Rack models. See “Installing the UPS” on page 23. Tower models.
Page 394 INSTALLATION 10. Verify that the indicator illuminates solid, indicating that the UPS is operating normally and any loads are powered. The UPS should be in Normal mode. 11. Press the button until the start screen appears. 12. If optional EBMs are installed, see “Configuring the UPS for EBMs” on page 51 to set the number of installed EBMs.
Page 395 INSTALLATION 164201718 Rev 3 www.eaton.com/powerquality ® Eaton 9130 UPS (700–3000 VA) User's Guide...
Page 396 Chapter 4 Operation This chapter contains information on how to use the Eaton 9130, including front panel operation, operating modes, UPS startup and shutdown, transferring the UPS between modes, retrieving the Event Log, setting the power strategy, and configuring bypass settings, load segments, and battery settings.
Page 397 OPERATION Table 1 shows the indicator status and description. Table 1. Indicator Descriptions Indicator Status Description The UPS is operating normally. Flashing A new information message is active. Green The UPS is in Battery mode. Flashing The battery voltage is below the warning level. Yellow The UPS is in Bypass mode.
Page 398 OPERATION Table 2 shows the basic menu structure. Table 2. Menu Map for Display Functions Main Menu Submenu Display Information or Menu Function UPS Status Main status (mode and load) / Notice or Alarm status (if any) / Battery status (state and charge level) Event Log Displays up to 127 events and alarms The Event Log is also available through the serial port.
Page 399 OPERATION User Settings The following table displays the options that can be changed by the user. Table 3. User Settings Description Available Settings Default Setting Change Language [English] [French] [Spanish] [German] English [Russian] Menus, status, notices, and alarms are in all supported languages.
Page 400 OPERATION Table 3. User Settings (continued) Description Available Settings Default Setting Frequency Converter [Enabled] [Disabled] Disabled If Enabled, the UPS operates as a frequency converter, with bypass operation and all bypass-related alarms disabled. Overload Alarm Level [10%] [20%] [30%] ... [100%] 100% These values affect alarm level only, not UPS Generates the Output Overload...
Page 401 OPERATION Table 3. User Settings (continued) Description Available Settings Default Setting Site Wiring Fault Alarm [Enabled] [Disabled] Enabled An active site wiring fault alarm prevents startup or, if operating, forces operation to Battery mode and disables bypass. Bypass Voltage Low Limit* [-4%] [-5%] ...
Page 402 OPERATION Table 3. User Settings (continued) Description Available Settings Default Setting Predictive Maintenance Notices [Enabled] [Disabled] Enabled Remote Emergency Power-off (REPO) [Open] [Closed] Open Input Polarity * See “Configuring Bypass Settings” on page 48. Operating Modes The Eaton 9130 front panel indicates the UPS status through the UPS indicators (see Figure 17 on page 37).
Page 403 OPERATION If battery capacity becomes low while in Battery mode, the indicator flashes slowly and the audible alarm beeps once every second. If the “Battery Low” alarm is set, the indicator also illuminates solid. This warning is approximate, and the actual time to shutdown may vary significantly.
Page 404 OPERATION Standby Mode When the UPS is turned off and remains plugged into a power outlet, the UPS is in Standby mode. The indicator is off, indicating that power is not available to your equipment. The battery recharges when necessary, and the communication bay is powered. If utility fails and output turns off due to drained batteries or UPS internal failure, the UPS alarms in Standby mode and powers the communication bay for 1 hour 30 minutes or until battery voltage drops below 1.75 volts...
Page 405 OPERATION Check the UPS front panel display for active alarms or notices. Resolve any active alarms before continuing. See “Troubleshooting” on page 101. If the indicator is on, do not proceed until all alarms are clear. Check the UPS status from the front panel to view the active alarms.
Page 406 OPERATION UPS Shutdown To shut down the UPS: Press the button on the front panel for three seconds. The UPS starts to beep and shows a status of “UPS off pending...”. The UPS then transfers to Standby mode, and the indicator turns off.
Page 407 OPERATION Setting Power Strategy On the High Efficiency setting, the UPS operates normally on Bypass, transfers to inverter in less than 10 ms when utility fails, and transfers back to Bypass in 1 minute after utility returns. The indicator illuminates when the UPS transfers to Bypass. NOTE High Efficiency operation is available after one minute of stable power.
Page 408 OPERATION You can prohibit Bypass (”Never”) or always allow Bypass with no specification checking (”Always”). For “Always on UPS Fault,” transfer to Bypass is always made on UPS fault; otherwise, operation proceeds as with the default setting. Synchronization Window. The UPS tries to synchronize with Bypass when the Bypass frequency is less than the value set for the “Synchronization Window”...
Page 409 OPERATION To set the restart and shutdown delay times for each load segment: Press any button to activate the menu options, then select SETTINGS, USER SETTINGS and AUTOMATIC START DELAY. Set the restart delay for one load segment, and ENTER to confirm. Set the other load segment if applicable.
Page 410 OPERATION Configuring Battery Settings Set the UPS for the number of EBMs installed, whether to run automatic battery tests, and automatic restart configuration. Configuring the UPS for EBMs To ensure maximum battery runtime, configure the UPS for the correct number of EBMs: Press any button on the front panel display to activate the menu options, then select SETTINGS, USER SETTINGS, and NUMBER OF BATTERY STRINGS.
Page 411 OPERATION Running Automatic Battery Tests Automatic battery tests run approximately every 30 days, unless disabled. During the test, the UPS transfers to Battery mode and discharges the batteries for 25 seconds under the existing load. NOTE The “UPS on Battery” notice and the “Battery Low” alarm do not activate during a battery test.
Page 412 Chapter 5 Communication This section describes the: Communication ports (RS-232 and USB) Connectivity cards Remote Emergency Power-off (REPO) Relay output contacts Programmable signal inputs Modem operation LanSafe Power Management Software ® Figure 18 shows the location of the communication options and control terminals on a typical UPS.
Page 413 COMMUNICATION Installing Communication Options and Control Terminals To install the communication options and control terminals: Install the appropriate connectivity card and/or necessary cable(s) and connect the cables to the appropriate location. See Figure 18 and the following section, “Communication Options,” for detailed information. Route and tie the cable(s) out of the way.
Page 414 COMMUNICATION When the communication cable is installed, power management software can exchange data with the UPS. The software polls the UPS for detailed information on the status of the power environment. If a power emergency occurs, the software initiates the saving of all data and an orderly shutdown of the equipment.
Page 415 COMMUNICATION Connectivity Cards Connectivity cards allow the UPS to communicate in a variety of networking environments and with different types of devices. The Eaton 9130 has one available communication bay for the following connectivity cards: ConnectUPS -BD Web/SNMP Card - has SNMP and HTTP capabilities as well as monitoring through a Web browser interface;...
Page 416 COMMUNICATION NOTE For Europe, the emergency switch requirements are detailed in Harmonized document HD-384-48 S1, “Electrical Installation of the Buildings, Part 4: Protection for Safety, Chapter 46: Isolation and Switching.” REPO Connections Wire Function Terminal Wire Size Rating Suggested Wire Size REPO 4–0.32 mm (12–22 AWG)
Page 417 COMMUNICATION Relay Output Contacts The UPS incorporates three programmable relay outputs with potential free contacts for remote alarm indications: a standard relay port and two outputs in the RS-232 communication port. See Figure 18 on page 53 for the locations of the ports. An additional four relay outputs can be obtained with the compatible Relay Interface Card.
Page 418 COMMUNICATION Programmable Signal Inputs The UPS incorporates four programmable signal inputs: one RS-232 input, two connectivity card inputs, and one REPO terminal input. See Figure 18 on page 53 for the locations of the ports. Configure the inputs with the “Signal Inputs” setting in “User Settings” on page 40. Table 6 shows the programmable settings for the signal inputs.
Page 419 COMMUNICATION Modem Operation To configure the UPS and modem handling features for remote monitoring and service, contact your service representative. LanSafe Power Management Software Each Eaton 9130 UPS ships with LanSafe Power Management Software. To begin installing LanSafe software, see the instructions accompanying the Software Suite CD.
Page 420 Chapter 6 UPS Maintenance This section explains how to: Care for the UPS and batteries Replace the UPS internal batteries and Extended Battery Modules (EBMs) Test new batteries Recycle used batteries or UPS Update the UPS firmware UPS and Battery Care For the best preventive maintenance, keep the area around the UPS clean and dust‐free.
Page 421 UPS MAINTENANCE Storing the UPS and Batteries If you store the UPS for a long period, recharge the battery every 6 months by connecting the UPS to utility power. The internal batteries charge to 90% capacity in less than 3 hours. However, Eaton recommends that the batteries charge for 48 hours after long-term storage.
Page 422 UPS MAINTENANCE Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes and may be extremely toxic. Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electrical shock.
Page 423 UPS MAINTENANCE NOTE Leave ribbon cable connected. Figure 23. Removing the UPS Right Front Cover Disconnect the internal battery connector (see Figure 24). Up to 1500 VA models only. If the EBM cable is not connected to an EBM, unclip the EBM cable and move it to the left out of the way. See Figure 24.
Page 424 UPS MAINTENANCE Carefully pull the handle on the battery tray and slide the battery package slowly out onto a flat, stable surface; use two hands to support the battery package. See “Recycling the Used Battery or UPS” on page 73 for proper disposal. NOTE Verify that the replacement batteries have the same rating as the batteries being replaced.
Page 425 UPS MAINTENANCE Replacing Tower UPS Internal Batteries C A U T I O N The UPS internal batteries are heavy (see page 78). Use caution when handling the heavy batteries. The internal batteries are located behind the UPS front cover. The internal batteries are packaged together as one unit for easier handling.
Page 426 UPS MAINTENANCE Remove and retain the two screws holding the internal battery connector. Disconnect the internal battery connector. See Figure 26. Battery Cover Plate Internal Battery Connector Battery Tray Handle Figure 26. Replacing the UPS Internal Batteries Remove and retain the two screws holding the battery cover plate. Grasp an edge of the battery cover plate and pull it forward gently.
Page 427 UPS MAINTENANCE Replace the battery cover plate into the slots at left, threading the battery connector through the access slot. Reinstall the retained screws. C A U T I O N A small amount of arcing may occur when connecting the internal batteries. This is normal and will not harm personnel.
Page 428 UPS MAINTENANCE Replacing Rackmount EBMs C A U T I O N The EBM is heavy (see page 78). Lifting the cabinet into the rack requires a minimum of two people. To replace the EBMs: Remove the front cover of each EBM. See Figure 27. To remove the cover, remove and retain the two screws on the right side of the cover.
Page 429 UPS MAINTENANCE Unplug the EBM cable from the UPS. If additional EBMs are installed, unplug the EBM cable from the battery connector on each EBM. If not already installed, install the supplied mounting brackets on the new EBM(s). Replace the EBM(s). See “Recycling the Used Battery or UPS” on page 73 for proper disposal.
Page 430 UPS MAINTENANCE 10. Replace the EBM front cover. To replace the cover, verify that the EBM cables are routed through the EBM cover knockouts, then slide the cover from the left to the right until it connects with the cover hook near the left side of the EBM cabinet.
Page 431 UPS MAINTENANCE For each cable retention clip removed, rotate the clip and install it under each EBM cable connection using the retained screws. Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable. Testing New Batteries To test new batteries: Plug the UPS into a power outlet for 48 hours to charge the...
Page 432 UPS MAINTENANCE Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS. W A R N I N G Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper disposal of batteries is required.
Page 433 UPS MAINTENANCE 164201718 Rev 3 www.eaton.com/powerquality ® Eaton 9130 UPS (700–3000 VA) User's Guide...
Page 434 Chapter 7 Specifications Model Specifications This section provides the following specifications: Communication options Model lists Weights and dimensions Electrical input and output Environmental and safety Battery Table 8. Communication Options (All Models) Communication Bay (1) available independent communication bay for connectivity cards Compatible Connectivity ConnectUPS-BD Web/SNMP Card Cards...
Page 435 SPECIFICATIONS Table 10. UPS Model List (Rackmount Models) Model Power Level Rear Panel Diagram PW9130L700R-XL2U 700 VA / 630W Figure 28 on page 91 PW9130L1000R-XL2U 1000 VA / 900W Figure 28 on page 91 PW9130L1500R-XL2U 1500 VA / 1350W Figure 33 on page 92 PW9130L2000R-XL2U 2000 VA / 1800W Figure 35 on page 93...
Page 436 SPECIFICATIONS Table 11. UPS Model List (Tower Models) Model Power Level Rear Panel Diagram PW9130L700T-XL 700 VA / 630W Figure 43 on page 95 PW9130L1000T-XL 1000 VA / 900W Figure 44 on page 95 PW9130L1500T-XL 1500 VA / 1350W Figure 45 on page 95 PW9130L2000T-XL 2000 VA / 1800W Figure 46 on page 95...
Page 437 SPECIFICATIONS Table 12. Weights and Dimensions (Rackmount Models) Model (Rackmount UPS) Dimensions (H Weight PW9130L700R-XL2U 86.5 430 mm 16.0 kg (35.3 lb) (3.4” 17.2” 16.9”) PW9130L1000R-XL2U PW9130G1000R-XL2U PW9130i1000R-XL2U PW9130G1000R-XL2UEU PW9130G1000R-XL2UAU PW9130L1500R-XL2U 86.5 430 mm 19.5 kg (43.0 lb) (3.4” 17.2” 16.9”) PW9130i1500R-XL2U PW9130G1500R-XL2UAU...
Page 438 SPECIFICATIONS Table 13. Weights and Dimensions (Tower Models) Model (Tower UPS) Dimensions (H Weight PW9130L700T-XL 231* 354 mm 12.2 kg (26.9 lb) (9.09”* 6.30” 13.94”) PW9130i700T-XL PW9130G700T-XLAU PW9130L1000T-XL 231* 384 mm 14.5 kg (32.0 lb) (9.09”* 6.30” 15.12”) PW9130G1000T-XL PW9130i1000T-XL PW9130G1000T-XLEU PW9130G1000T-XLAU PW9130L1500T-XL...
Page 439 SPECIFICATIONS Table 15. Electrical Input (Rackmount Models) Default Input Selectable Input Voltage Range Model (Voltage/Current) Voltages at 100% Load PW9130L700R-XL2U 120V / 5.8A 100*, 110**, 120, 127 80–138 Vac PW9130L1000R-XL2U 120V / 8.3A 100*, 110**, 120, 127 80–138 Vac PW9130L1500R-XL2U 120V / 12.5A 100*, 110**, 120, 127 80–138 Vac...
Page 440 SPECIFICATIONS Table 16. Electrical Input (Tower Models) Default Input Selectable Input Voltage Range Model (Voltage/Current) Voltages at 100% Load PW9130L700T-XL 120V / 5.8A 100*, 110**, 120, 127 80–138 Vac PW9130L1000T-XL 120V / 8.3A 100*, 110**, 120, 127 80–138 Vac PW9130L1500T-XL 120V / 12.5A 100*, 110**, 120, 127 80–138 Vac...
Page 441 SPECIFICATIONS Table 17. Electrical Input Connections (Rackmount Models) Model Input Connection Input Cable PW9130L700R-XL2U 5-15P Attached line cord PW9130L1000R-XL2U 5-15P Attached line cord PW9130L1500R-XL2U 5-15P Attached line cord PW9130L2000R-XL2U 5-20P Attached line cord PW9130L2500R-XL2U L5-30P Attached line cord PW9130L3000R-XL2U L5-30P Attached line cord PW9130G1000R-XL2U IEC C14-10A...
Page 442 SPECIFICATIONS Table 18. Electrical Input Connections (Tower Models) Model Input Connection Input Cable PW9130L700T-XL 5-15P Attached line cord PW9130L1000T-XL 5-15P Attached line cord PW9130L1500T-XL 5-15P Attached line cord PW9130L2000T-XL 5-20P Attached line cord PW9130L3000T-XL L5-30P Attached line cord PW9130G1000T-XL IEC C14-10A L6-20P to C14 coupler PW9130G2000T-XL IEC C14-10A...
Page 443 SPECIFICATIONS Table 19. Electrical Output (All Models) All Models Normal Mode Battery Mode Voltage Regulation ±2% Nominal output voltage ±3% Efficiency >95% (High Efficiency mode), >88% >79.5% (700 VA), >82% (1000–1500 VA), >84% (2000–3000 VA) Frequency Regulation Sync with line ±3 Hz of nominal line ±0.1 Hz of auto-selected nominal frequency (outside this range: ±0.1 Hz frequency...
Page 444 SPECIFICATIONS Table 20. Electrical Output Connections (Rackmount Models) Model Output Connections Output Cables PW9130L700R-XL2U (6) 5-15R None PW9130L1000R-XL2U (6) 5-15R None PW9130L1500R-XL2U (6) 5-15R None PW9130L2000R-XL2U (1) L5-20R, (6) 5-20T None PW9130L2500R-XL2U (1) L5-30R, (6) 5-20T, None (2) 20A AC breakers PW9130L3000R-XL2U (1) L5-30R, (6) 5-20T, None...
Page 445 SPECIFICATIONS Table 21. Electrical Output Connections (Tower Models) Model Output Connections Output Cables PW9130L700T-XL (6) 5-15R None PW9130L1000T-XL (6) 5-15R None PW9130L1500T-XL (6) 5-15R None PW9130L2000T-XL (1) L5-20R, (4) 5-20T None PW9130L3000T-XL (1) L5-30R, (4) 5-20T, None (2) 20A AC breakers PW9130G1000T-XL (1) L6-20, (2) 6-20R None...
Page 446 SPECIFICATIONS Table 22. Environmental and Safety (All Models) 120 Vac Models 208/230/240 Vac Models Surge Suppression ANSI C62.41 Category B3 EN 61000-2-2 (6 KV Ring and Combination) EN 61000-4-2, Level 3 EN 61000-4-3, Level 2 EN 61000-4-4, Level 2 (also on signal ports) EN 6100-4-5, Level 3 Criteria A EN 61000-4-6, Level 2 EN 61000-4-8, Level 2...
Page 447 SPECIFICATIONS Table 23. Battery Runtimes (in Minutes) at 100% Load (Rack Models) Model Internal Batteries + 1 EBM + 2 EBMs + 3 EBMs + 4 EBMs PW9130L700R-XL2U PW9130L1000R-XL2U PW9130G1000R-XL2U PW9130i1000R-XL2U PW9130G1000R-XL2UEU PW9130G1000R-XL2UAU PW9130L1500R-XL2U PW9130i1500R-XL2U PW9130G1500R-XL2UAU PW9130L2000R-XL2U PW9130G2000R-XL2U PW9130i2000R-XL2U PW9130G2000R-XL2UEU PW9130G2000R-XL2UAU PW9130L2500R-XL2U PW9130G2500R-XL2U...
Page 448 SPECIFICATIONS Table 24. Battery Runtimes (in Minutes) at 100% Load (Tower Models) Model Internal Batteries + 1 EBM + 2 EBMs + 3 EBMs + 4 EBMs PW9130L700T-XL PW9130i700T-XL PW9130G700T-XLAU PW9130L1000T-XL PW9130G1000T-XL PW9130i1000T-XL PW9130G1000T-XLEU PW9130G1000T-XLAU PW9130L1500T-XL PW9130i1500T-XL PW9130G1500T-XLAU PW9130L2000T-XL PW9130G2000T-XL PW9130i2000T-XL PW9130G2000T-XLEU PW9130G2000T-XLAU...
Page 449 SPECIFICATIONS Table 25. Battery Internal Batteries EBMs Rackmount 700–1000 VA models: 36 Vdc (3 12V, 9 Ah) PW9130N1000R-EBM2U: 36 Vdc (2x3 12V, 9 Ah) Configuration 1500 VA models: 48 Vdc (4 12V, 9 Ah) PW9130N1500R-EBM2U: 48 Vdc (2x4 12V, 9 Ah) 2000–3000 VA models: 72 Vdc (6 12V, 9 Ah) PW9130N3000R-EBM2U: 72 Vdc (2x6 12V, 9 Ah) Tower...
Page 450 SPECIFICATIONS Rear Panels This section shows each model's rear panel. Receptacles in Load Segment 1 are shaded. Table 10 on page 76 lists the rackmount models. Table 11 on page 77 lists the tower models. Input and output components for each model are listed in Table 15 through Table 21 (pages 80 through 86).
Page 451 SPECIFICATIONS Figure 31. Model PW9130G1000R-XL2UAU Figure 32. Model PW9130G1500R-XL2UAU Figure 33. Model PW9130L1500R-XL2U Figure 34. Model PW9130i1500R-XL2U 164201718 Rev 3 www.eaton.com/powerquality ® Eaton 9130 UPS (700–3000 VA) User's Guide...
Page 452 SPECIFICATIONS Figure 35. Model PW9130L2000R-XL2U Figure 36. Model PW9130G2000R-XL2U Figure 37. Models PW9130i2000R-XL2U, PW9130G2000R-XL2UEU Figure 38. Model PW9130G2000R-XL2UAU 164201718 Rev 3 www.eaton.com/powerquality ® Eaton 9130 UPS (700–3000 VA) User's Guide...
Page 453 SPECIFICATIONS Figure 39. Models PW9130L2500R-XL2U, PW9130L3000R-XL2U Figure 40. Models PW9130G2500R-XL2U, PW9130G3000R-XL2U Figure 41. Models PW9130G2500R-XL2UEU, PW9130i3000R-XL2U, PW9130G3000R-XL2UEU Figure 42. Model PW9130G3000R-XL2UAU 164201718 Rev 3 www.eaton.com/powerquality ® Eaton 9130 UPS (700–3000 VA) User's Guide...
Page 454 SPECIFICATIONS Figure 43. Model PW9130L700T-XL Figure 44. Model PW9130L1000T-XL Figure 45. Model PW9130L1500T-XL Figure 46. Model PW9130L2000T-XL 164201718 Rev 3 www.eaton.com/powerquality ® Eaton 9130 UPS (700–3000 VA) User's Guide...
Page 455 SPECIFICATIONS Figure 47. Model PW9130L3000T-XL Figure 48. Model PW9130G1000T-XL Figure 49. Model PW9130G2000T-XL Figure 50. Model PW9130G3000T-XL 164201718 Rev 3 www.eaton.com/powerquality ® Eaton 9130 UPS (700–3000 VA) User's Guide...
Page 456 SPECIFICATIONS Figure 51. Model PW9130i700T-XL Figure 52. Model PW9130G1000T-XLEU and PW9130i1000T-XL Figure 53. Model PW9130i1500T-XL Figure 54. Models PW9130G2000T-XLEU and PW9130i2000T-XL 164201718 Rev 3 www.eaton.com/powerquality ® Eaton 9130 UPS (700–3000 VA) User's Guide...
Page 457 SPECIFICATIONS Figure 55. Models PW9130G3000T-XLEU and Figure 56. Model PW9130G700T-XLAU PW9130i3000T-XL Figure 57. Model PW9130G1000T-XLAU Figure 58. Model PW9130G1500T-XLAU 164201718 Rev 3 www.eaton.com/powerquality ® Eaton 9130 UPS (700–3000 VA) User's Guide...
Page 458 SPECIFICATIONS Figure 59. Model PW9130G2000T-XLAU Figure 60. Model PW9130G3000T-XLAU 164201718 Rev 3 www.eaton.com/powerquality ® Eaton 9130 UPS (700–3000 VA) User's Guide...
Page 459 SPECIFICATIONS 164201718 Rev 3 www.eaton.com/powerquality ® Eaton 9130 UPS (700–3000 VA) User's Guide...
Page 460 Chapter 8 Troubleshooting The Eaton 9130 is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user.
Page 461 TROUBLESHOOTING To check the Event Log for a history of conditions: Press any button on the front panel display to activate the menu options. Press the button until EVENT LOG displays. Press the Enter button to display the list of conditions. You can also retrieve the entire Event Log in ASCII format.
Page 462 TROUBLESHOOTING Alarm or Condition Possible Cause Action Overload Power requirements exceed the Remove some of the equipment from the UPS. The UPS capacity (greater than UPS continues to operate, but may switch to 100% of nominal; see page 84 for Bypass mode or shut down if the load increases.
Page 463 TROUBLESHOOTING Alarm or Condition Possible Cause Action The UPS does not start. The power cord is not Check the power cord connections. connected correctly. The Remote Emergency If the UPS Status menu displays the “Remote Power-off (REPO) switch is Emergency Power Off” notice, inactivate the REPO active or the REPO connector is input.
Page 464 TROUBLESHOOTING Silencing the Alarm Press any button on the front panel display to silence the alarm. Check the alarm condition and perform the applicable action to resolve the condition. If the alarm status changes, the alarm beeps again, overriding the previous alarm silencing. Service and Support If you have any questions or problems with the UPS, call your Local Distributor or the Help Desk at one of the following telephone numbers...
Page 465 TROUBLESHOOTING 164201718 Rev 3 www.eaton.com/powerquality ® Eaton 9130 UPS (700–3000 VA) User's Guide...
Page 466 Chapter 9 Warranty Two-Year Limited Warranty (USA and Canada) Eaton UPS Models: 9120, 9125, 9130, 9135, 9140, and FERRUPS up to 3.1 kVA ® WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation, an Ohio Corporation company (“Company”).
Page 467 WARRANTY WHAT THIS LIMITED WARRANTY DOES NOT COVER: This Warranty does not cover any defects or damages caused by: (a) failure to properly store the Product before installation, including the charge of batteries no later than the date indicated on the packaging; (b) shipping and delivery of the Product if shipping is FOB Factory; (c) neglect, accident, abuse, misuse, misapplication, or incorrect installation;...
Page 468 WARRANTY COSTS NOT RELATED TO WARRANTY: The End-User shall be invoiced for, and shall pay for, all services not expressly provided for by the terms of this Warranty, including without limitation, site calls involving an inspection that determines no corrective maintenance is required. Any costs for replacement equipment, installation, materials, freight charges, travel expenses, or labor of Company representatives outside the terms of this Warranty will be borne by the End-User.
Page 469 WARRANTY WHAT THIS GUARANTY DOES NOT COVER: Any reimbursement or repair to End-User's equipment does not include reimbursement for or restoration of any data loss. This Guaranty does not cover any defects or damages caused by: (a) failure to properly store the Product before installation, including the charge of batteries no later than the date indicated on the packaging;...
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Page 474 SolaHD STV 25 K DIN Rail Series Instruction Manual 1.0 Introduction The SolaHD STV 25K DIN Rail Series Surge Protective Device is a high quality, transient diversion system designed to protect sensitive equipment from damaging transient voltage surges resulting from load switching, lightning strikes and other sources. The installer should perform the following steps to assure a quality installation.
Page 475 Table 1: Voltage Ratings & Power Source Configurations Model Nominal Voltage (50/60 Hz) System Configuration Source Configuration STV 25K-10S 120 V ac Single Phase, 2W + G STV 25K-24S 240 V ac Single Phase, 2W + G 4.2 DIN Rail Mounting 1.
Page 478 Dell™ OptiPlex™ Systems Setup and Quick Reference Guide Guide de configuration et de référence rapide Guía de instalación y de referencia rápida Models DHS, DHP , and DHM w w w . d e l l . c o m | s u p p o r t . d e l l . c o m...
Page 480 Dell™ OptiPlex™ Systems Setup and Quick Reference Guide Models DHS, DHP , and DHM w w w . d e l l . c o m | s u p p o r t . d e l l . c o m...
Page 481 Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps you make better use of your computer. NOTICE: A NOTICE indicates either potential damage to hardware or loss of data and tells you how to avoid the problem. CAUTION: A CAUTION indicates a potential for property damage, personal injury, or death.
Page 482 Contents About This Guide ......Finding Information for Your Computer ....CAUTION: Safety Instructions .
Page 483 ..“Total Satisfaction” Return Policy (Canada Only) ..Dell Software and Peripherals (Canada Only) 1-Year End-User Manufacturer Guarantee ... . (Latin America and the Caribbean Only) ®...
Page 484 About This Guide This document contains getting started/setup, solving problems, and safety, regulatory, and warranty information about your Dell OptiPlex™ computer. ™ To obtain the latest versions of the documents on your hard drive, see the Dell Support website at support.dell.com. Regulatory model numbers appear throughout this document;...
Page 485 What Are You Looking For? Find it Here • How to reinstall my operating system O p e r a t i n g S y s t e m R e i n s t a l l a t i o n C D After you reinstall your operating system using the Operating System Reinstallation CD, use the Drivers and Utilities CD to reinstall drivers...
Page 486 CAUTION: Safety Instructions Use the following safety guidelines to help ensure your own personal safety and to help protect your computer and working environment from potential damage. General • Do not attempt to service the computer yourself unless you are a trained service technician. Always follow installation instructions closely.
Page 487 CAUTION: Safety Instructions • To help protect your computer from sudden, transient increases and decreases in electrical power, use a surge suppressor, line conditioner, or uninterruptible power supply (UPS). • Ensure that nothing rests on your computer’s cables and that the cables are not located where they can be stepped on or tripped over.
Page 488 When Using Your Computer As you use your computer, observe the following safe-handling guidelines. CAUTION: Do not operate your computer with any cover(s) (including computer covers, bezels, filler brackets, front-panel inserts, and so on) removed. • Your computer is equipped with one of the following: –...
Page 489 When Using Your Computer Perform an orderly computer shutdown using the operating system menu. Turn off your computer and any devices connected to the computer. Ground yourself by touching an unpainted metal surface on the chassis, such as the metal around the card-slot openings at the back of the computer, before touching anything inside your computer.
Page 490 Getting Started/Setup CAUTION: Before performing any of the procedures in this section, follow the safety instructions page 7. NOTICE: If your computer has an expansion card installed (such as a network card), connect the appropriate cable to the card, not to the connector on the computer back panel. You must complete all steps to properly set up your computer.
Page 491 Verify that the voltage selection switch is set correctly for your location. Your computer is equipped with one of the following: • A fixed-voltage power supply — Computers with a fixed-voltage power supply do not have a voltage selection switch on the back panel and operate at only one voltage (see the regulatory label on the outside of the computer for its operating voltage).
Page 492 D e s k t o p S e t u p — W i t h o u t E x p a n s i o n C a r d s monitor keyboard mouse speakers network D e s k t o p S e t u p — W i t h E x p a n s i o n C a r d s monitor flat-panel monitor...
Page 493 M i n i -To w e r S e t u p — W i t h o u t E x p a n s i o n C a r d s monitor keyboard mouse speakers network M i n i -To w e r S e t u p —...
Page 494 Completed Setup power Microsoft Windows Windows OS Professional OEM Nave Here Product Key XXXXXXXXXX XXXXX-XXX-XXX Product Key: XXXXX-XXXXX-XXXXX-XXXXX-XXXXX Microsoft Windows Product Key Windows OS Professional OEM Nave Here XXXXXXXXXX XXXXX-XXX-XXX Product Key: XXXXX-XXXXX-XXXXX-XXXXX-XXXXX Setup and Quick Re ference Guide...
Page 495 Solving Problems Dell provides a number of tools to help you if your system does not perform as expected. For the latest troubleshooting information available for your system, see the Dell Support website at support.dell.com. You can also find descriptions of Dell troubleshooting tools in the section titled “Getting Help”...
Page 496 Using the Drivers and Utilities CD To use the Drivers and Utilities CD (also known as the ResourceCD) while you are running the Windows operating system: NOTE: To access device drivers and user documentation, you must use the Drivers and Utilities CD while you are running Windows.
Page 497 Dell Diagnostics When to Use the Dell Diagnostics If you experience a problem with your computer, perform the checks in “Solving Problems” in the User’s Guide and run the Dell Diagnostics before you contact Dell for technical assistance. Running the Dell Diagnostics may help you resolve the problem without contacting Dell.
Page 498 Starting the Dell Diagnostics From the Drivers and Utilities CD Insert the Drivers and Utilities CD into the CD drive. Shut down and restart the computer. When the DELL logo appears, press <F12> immediately. If you wait too long and the Windows logo appears, continue to wait until you see the Windows desktop.
Page 499 Regulatory Information Electromagnetic Interference (EMI) is any signal or emission, radiated in free space or conducted along power or signal leads, that endangers the functioning of a radio navigation or other safety service or seriously degrades, obstructs, or repeatedly interrupts a licensed radio communications service.
Page 500 Limited Warranties and Return Policy Dell-branded hardware products purchased in the U.S. or Canada come with either a 90-day, 1-year, 2-year, 3-year, or 4-year limited warranty. To determine which warranty came with your hardware product(s), see your packing slip or invoice. The following sections describe the limited warranties and return policy for the U.S., the limited warranties and return policy for Canada, the manufacturer guarantee for Latin America and the Caribbean, and ®...
Page 501 SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. How long does this limited warranty last? This limited warranty lasts for the time period indicated on your packing slip or invoice, except for the following Dell-branded hardware: •...
Page 502 What will Dell do? During the 90 days of the 90-day limited warranty and the first year of all other limited warranties: During the 90 days of the 90-day limited warranty and the first year of all other limited warranties, we will repair any Dell- branded hardware products returned to us that prove to be defective in materials or workmanship.
Page 503 May I transfer the limited warranty? Limited warranties on systems may be transferred if the current owner transfers ownership of the system and records the transfer with us. The limited warranty on Dell-branded memory may not be transferred. You may record your transfer by going to Dell's website: •...
Page 504 Limited Warranty Terms for Dell-Branded Hardware Products (Canada Only) What is covered by this limited warranty? This limited warranty covers defects in materials and workmanship in your—our end-user customer's—Dell- branded hardware products, including Dell-branded peripheral products. What is not covered by this limited warranty? This limited warranty does not cover: •...
Page 505 How long does this limited warranty last? This limited warranty lasts for the time period indicated on your packing slip or invoice, except that the limited warranty on Dell-branded batteries lasts only 1 year and the limited warranty on the lamps for Dell-branded projectors lasts only 90 days.
Page 506 NOTE: Before you ship the product(s) to us, make sure to back up the data on the hard drive(s) and any other storage device(s) in the product(s). Remove any confidential, proprietary or personal information, removable media, such as floppy disks, CDs, or PC Cards. We are not responsible for any of your confidential, proprietary or personal information;...
Page 507 “Total Satisfaction” Return Policy (Canada Only) If you are an end-user customer who bought new products directly from Dell, you may return them to Dell up to 30 days after you receive them for a refund or credit of the product purchase price. If you are an end-user customer who bought reconditioned or refurbished products from Dell, you may return them to Dell within 14 days after the date on the packing slip or invoice for a refund or credit of the product purchase price.
Page 508 Return Policy If you are an end-user customer who bought Dell Software and Peripherals products directly from a Dell company, you may return Dell Software and Peripherals products that are in as-new condition to Dell up to 30 days from the date on the packing slip or invoice for a refund of the product purchase price if already paid.
Page 509 Limitation and Statutory Rights Dell makes no other warranty, guarantee or like statement other than as explicitly stated above, and this Guarantee is given in place of all other guarantees whatsoever, to the fullest extent permitted by law. In the absence of applicable legislation, this Guarantee will be the end user’s sole and exclusive remedy against Dell or any of its affiliates, and neither Dell nor any of its affiliates shall be liable for loss of profit or contracts, or any other indirect or consequential loss arising from negligence, breach of contract, or howsoever.
Page 510 ® ® ® Intel Warranty Statement for Pentium and Celeron Processors Only (U.S. and Canada Only) Intel’s Three Year Limited Warranty Limited Warranty ® ® Intel warrants that its family of Pentium and Celeron processors, if properly used and installed, will be free from defects in materials and workmanship and will substantially conform to Intel’s publicly available specifications for a period of three (3) years after the date the Pentium or Celeron processor was purchased (whether purchased separately or as part of a computer system).
Page 511 ® ® Intel Pentium and Celeron Processors are backed by a three-year limited warranty. Please refer to the reverse side of this card for complete warranty details. Intel’s Commitment to Quality Intel is committed to producing the highest quality processors available. That’s why we have hundreds of people dedicated to continuously improve our design, manufacturing, and testing technology.
Page 512 Quick Start Guide Cisco Small Business RV0xx Series Routers RV042 Dual WAN VPN Router RV042G Gigabit Dual WAN VPN Router RV082 Dual WAN VPN Router RV016 Multi-WAN VPN Router Package Contents • VPN Router • Power Adapter (Cisco RV042 and RV042G) or AC Power Cable (Cisco RV082 and RV016) •...
Page 513 Welcome Thank you for choosing a RV0xx Series Router. These routers provide advanced connection-sharing for your small business, and allow your remote workers to securely access your on-site network resources. This guide helps you to install your router and to get started using the web- based configuration utility.
Page 514 RV042 and RV042G Status Lights System DIAG Internet DMZ/ DMZMode Internet Cisco Small Business RV042 RV082 Ports and Status Lights Cisco Small Business RV082 DMZ/Internet Internet DIAG Internet System Internet Mode 10/100 16-Port VPN Router RV016 Ports and Status Lights Cisco Small Business RV016 LAN/Act...
Page 515 Port Description 1-4 (RV042 and Use these numbered ports to connect computers RV042G) or 1-8 and other local network devices. (RV082 and RV016) 9-13 and 3-7 Dual Use these numbered ports as LAN ports Function Ports (numbered 9-13) or configure them for use as (RV016) Internet ports (numbered 3-7).
Page 516 Other Hardware Features Feature Description Reset The Reset button is an indented black button. On the back panel of the RV042 and RV042G, look for this button near the port labeled 1. On the front panel of the RV082 and RV016, look for this button near the Internet and DMZ ports .
Page 517 Mounting Options Placement Tips • Ambient Temperature—To prevent the router from overheating, do not operate it in an area that exceeds an ambient temperature of 104°F (40°C). • Air Flow—Be sure that there is adequate air flow around the router. •...
Page 518 For safety, ensure that the heat dissipation holes are facing ARNING sideways. Drill two pilot holes into the surface. • RV042 and RV042G: 58 mm apart • RV082 and RV016: 94 mm apart Insert a screw into each hole, leaving a gap between the surface and the base of the screw head of 1 to 1.2 mm.
Page 519 Use suitable screws to securely attach the brackets to any standard 19-inch rack. DIAG Inter Syst Inter DM Z/In ter net Cis co Int ern Sm all Bu sin RV 082 16- Po 10/ 100 rt VP N Ro ute r DIA G Inte rne Sys tem...
Page 520 • RV016: Connect an Ethernet cable from the broadband network device to the Internet 1 port of the router. RV016 Internet 1 Port Cisco Small Business RV016 LAN/Act DIAG LAN/Act Internet Internet Dual-Function Ports System Internet/Act 10/100 Internet 2 Internet 1 16-Port VPN To connect a secondary Internet service: •...
Page 521 In the address bar, enter the default IP address of the router: 192.168.1.1 When the login page appears, enter the default user name admin and the default password admin (lowercase). Click Login. The System Summary page appears. The router’s default settings are sufficient for many small businesses.
Page 522 10. 1 . 1 . 1 or 192. 1 68.0. 1 . Alternatively, if you have a DSL modem, leave all settings as is and instead ask your ISP to put the DSL modem into bridge mode. Where to Go From Here Support Cisco Small Business www.cisco.com/go/smallbizsupport...
Page 523 Americas Headquarters Cisco Systems, Inc. 170 West Tasman Drive San Jose, CA 95134-1706 www.cisco.com Small Business Support, Global: www.cisco.com/go/sbsc 78-19481-01 B0 Cisco and the Cisco logo are trademarks or registered trademarks of Cisco and/or its affiliates in the U.S. and other countries. To view a list of Cisco trademarks, go to this URL: www.cisco.com/go/trademarks.
Page 524 Request for Clarification RFC #: Dynamysk Jason Schram May 5, 2014 ATTN: DATE: Moriville Pumphouse 1-14028 PROJECT: JOB #: Dave Nielsen INITIATED BY: DRAWING #: Description: I would like to request that the control for SEP-3 and SEP-4 use hardwiring rather than the ethernet connection.
Page 525 Slim Line (SL/SLX) Series Industrial Ethernet Switches & Media Converter Installation Guide Revision: 31 August 2009 http://www.sixnet.com...
Page 526 Table of Contents Section 1 General Information Page 4 Section 2 LED Indicators Page 6 Section 3 Installation / Mounting Page 8 Section 4 Power Wiring Page 18 Section 5 Communication Wiring Page 22 Section 6 Technical Specifications Page 26 Section 7 Service Information Page 30...
Page 527 SIXNET Protected Technology Policy - Sixnet protects your investment in Sixnet systems with long- term planned technology and our unique Protected Technology Policy. We will continue to support the specified capabilities of standard Sixnet products for at least five years (twenty years for Industrial Managed Switches).
Page 528 Section 1 General Information This manual will help you install and maintain these industrial Ethernet switches. Overview Installation of these switches is very easy and they will begin to operate as soon as they are powered up. For the unmanaged models (denoted by ES in their part number) there are no user settings so they are truly plug and play.
Page 529 Lightning Danger: Do not work on equipment during periods of lightning activity. Do not connect a telephone line into one of the Ethernet RJ45 connectors. EMC (emissions and immunity) – CE per the EMC directive, EN 55022 or IEC 61326-1 or EN 61000-6-2/4 FCC part 15 and ICES 003;...
Page 530 Section 2 LED Indicators All these industrial Ethernet switches have 1 or 2 communication LEDs for each port and a Overview power LED. The managed models also have an “OK” output LED, a status LED and dual power LEDs. Refer to the sample pictures below for the location of these LEDs. Typical LED Location (varies with model) Managed Models Only: The Status LED indicates the overall health of the switch.
Page 531 This is a bi-color (green and yellow or orange) LED on models with one LED per RJ45 ACT / LNK / port. Speed LED Indicates that there is a proper Ethernet connection (Link) between ON Solid the port and another Ethernet device, but no communications activity (not flashing) is detected.
Page 532 Section 3 Installation These industrial Ethernet switches can be snapped onto a standard DIN rail (EN50022) or Overview screwed directly to a flat panel. Refer to the mechanical drawings below to properly mount your switch. Note: Make sure to allow enough room to route your Ethernet copper or fiber optic cables. SL- or SLX-#ES models in Lexan case: Mounting Recommended DIN rail mounting steps:...
Page 533 SL- or SLX-#ES models in metal case: Mounting Recommended DIN rail mounting steps: 1. Hook the top back of the DIN rail clip on the unit over the din rail. 2. Push the bottom of the unit towards the DIN rail until it snaps into place. Removal Recommended DIN rail removal steps: A.
Page 534 SL- or SLX-#MS models in metal case with plastic DIN rail clip (older models): Mounting Recommended DIN rail mounting steps: 1. Hook the top back of the unit over the DIN rail. 2. Push the bottom of the unit towards the DIN rail until it snaps into place. Removal Recommended DIN rail removal steps: A.
Page 535 SL/SLX-#MS and -#MG models in metal case with metal DIN rail clip: Mounting Recommended DIN rail mounting steps: 1. Hook the top back of the DIN rail clip on the unit over the din rail. 2. Push the bottom of the unit towards the DIN rail until it snaps into place. Removal Recommended DIN rail removal steps: A.
Page 536 Snaps to standard 0.40" (1.02 cm) 2.90" DIN rail EN50022 Typical for (35 mm) SC or ST fiber [7.35 cm] Removable Screw Block 1.01" 6/8/9 2/3/5 [2.57 cm] 1.98" Ports Ports [5.02 cm] Dia. 0.15" 4.20" 3.95" (0.38 cm) [10.67 cm] [10.03 cm] Use for direct panel mounting...
Page 537 Metal DIN Clip (newer models) #12 screw Plastic DIN Clip (older models) 0.80" #10 screw 0.53" [2.04 cm] [1.36 cm] #8 screw Typ. for SC or ST Fiber 0.51" 1.92" #6 screw 0.40" [1.29 cm] [4.88 cm] [1.02 cm] Removable Snaps to standard Screw Block...
Page 538 #12 screw #10 screw #8 screw 0.15" 1.92" 0.40" #6 screw [1.02 cm] [0.38 cm] [4.88 cm] typical Snaps to Removable standard Screw Block 2.60" DIN Rail SC Fiber EN50022 [6.60 cm] (35 mm) ST Fiber 5.05" 5.20" [12.83 cm] Removable DIN clip for [13.21 cm] for #6...
Page 539 #12 screw 2.75" #10 screw [6.98 cm] Typical for SFP Xcvrs #8 screw 1.37" 0.39" 1.92" 0.50" #6 screw [3.49 cm] [0.99 cm] [4.88 cm] [1.27 cm] Removable Snaps to Screw Block standard 2.60" DIN Rail [6.60 cm] SFP Fiber EN50022 Ports (35 mm)
Page 540 #12 screw #10 screw Direct to panel #8 screw mounting guide Typical for SFP Xcvrs #6 screw 0.39" 2.15" 0.50" [1.27 cm] [0.99 cm] [5.46 cm] Snaps to standard Removable DIN Rail Screw Block 2.76" EN50022 [7.01 cm] (35 mm) 5.52"...
Page 541 The metal packaged models allow you to choose the mounting method that best fits your requirements. (Note: Not all methods are available on all models. Refer to the mechanical diagrams for details.) Vertical snap-on DIN rail Vertical screw-to- Flat screw-to-panel mounting mounting for quickest panel mounting for for low profile orientation...
Page 542 Section 4 Power and Output Wiring These industrial Ethernet switches can be powered from the same DC source that is used Overview to power your other devices. A voltage in the range of 10 to 30 VDC needs to be applied between the P1 (plus) terminal and the Minus terminal as shown in the diagrams on the next page.
Page 543 Single DC Supply Dual DC Supplies Chassis Chassis Alarm Alarm Output Output Load (panel) Load (panel) (opt.) (opt.) Front of Back of Front of P2 P1 Switch Switch Switch (connectors) (connectors) (DIN rail) Single DC Power Redundant DC Power Power & Alarm Wiring for SL/SLX-5/8MS Managed Switches ------------------------------------------------------- Dual DC Supplies...
Page 544 Single DC Supply Dual DC Supplies Chassis Chassis PLC or PLC or Other Other (panel) (panel) Device Device IN OUT From From Front of Back of Front of Switch Switch Switch (connectors) (connectors) (DIN rail) OUT IN Single DC Power Redundant DC Power Power &...
Page 545 Dual DC Supplies Single DC Supply Alarm Alarm Output Output Load Load (opt.) (opt.) Chassis GND is Front of Back of Front of made through the P2 P1 Switch Switch Switch DIN rail mounting (connectors) (connectors) (DIN rail) Single DC Power Redundant DC Power Power and Alarm Wiring For SL/SLX-6ES Unmanaged Switches...
Page 546 Section 5 Communication Ports Wiring These industrial Ethernet switches provide connections to standard Ethernet devices such Overview as PLCs, Ethernet I/O, industrial computers and much more. Three types of communication ports may be found on these switches: RJ45 (copper) Ethernet ports, fiber optic Ethernet ports and a serial or USB console port for management (managed models).
Page 547 Typical Fiber Ports on Typical SC style Typical ST style Unmanaged connector on a connector on a Models SL-5ES-2/3SC SL-5ES-2/3ST Typical Fiber Typical SC style Ports on connector on a Managed SLX-8xS- Models Typical SC style Typical ST style connector on a connector on a SLX-5MS-4/5SC SLX-5MS-4/5ST...
Page 548 The RJ45 ports will auto-sense for Full or Half duplex operation, while the fiber ports are Duplex configured for full duplex operation. Note: Fiber devices with half duplex settings should Operation still communicate with the switch. If otherwise then please contact Sixnet. On managed models the duplex setting is software configurable.
Page 549 An optional way to configure the switch is through the RJ45 console RS232 port. Use a Serial DB9F to RJ45F adapter along with a RJ45 male to RJ45 male straight-thru-wired patch Console Port cable to make a connection between a com port on your PC (DB9 male) and the RS232 Wiring port of the Managed Switch (RJ45 female).
Page 550 Section 6 Technical Specifications Here are the hardware technical specifications for the industrial Ethernet switches covered Technical by this manual. For the managed models, refer to the software user manual or datasheet Specs for complete software specifications. Note: These specifications are subject to change. Contact Sixnet for the latest details. General Specifications: Ethernet switch type Unmanaged or managed with up to 9 ports...
Page 551 SC or ST Fiber Ports: (100BaseF multimode or singlemode) 100BaseF ports Up to 4 Fiber port mode Multimode (mm) or Singlemode (sm) Fiber port connector Duplex SC or ST Optimal fiber cable 50/125 or 62.5/125 μm for mm; 9/125 μm for sm Center wavelength 1300 nm (other wavelengths available) Multimode...
Page 552 Industrial Telephone Modem (SL-5MS-MDM Only) Maximum data rates 56 Kbps Compatibility V.90, V.34, V.32, V.32 bis, V.22, V.22 bis, V.21 Data compression V.42 bis Error correction V.42 MNP or LAP Ringer Jacks 2 RJ11 (phone and line) Command sets Standard AT and S register Country compatibility World-wide (100+ countries) Telecom ratings...
Page 553 Environmental and Compliances: Operating temperature SL-2/5/6/8/9ES models: -10 to +60°C (cold startup at -10°C) range SL-5/8MS models: -10 to +60°C (cold startup at -10°C) SL/SLX-5MS-MDM: -40 to +75°C (cold startup at -40°C) SL/SLX-8MG: -40 to +75°C (cold startup at -40°C) SLX-5/6/8/9ES-1/2/3/4/5 models: -40 to +85°C (cold startup at -40°C) SLX-8ES-6/7 models: -40 to 75°...
Page 554 Section 7 Service Information We sincerely hope that you never experience a problem with any Sixnet product. If you do Service need service, call Sixnet at (518) 877-5173 and ask for Applications Engineering. A trained Information specialist will help you to quickly determine the source of the problem. Many problems are easily resolved with a single phone call.
Page 563 UNIT HEATERS FOR STEAM OR HOT WATER...
Page 564 UNIT HEATERS FEATURES BROAD RANGE OF APPLICATION CUTAWAY VIEWS • Hot water or steam ROSEMEX unit heaters provide eco- FIGURE 1 nomical ‘‘space comfort’’ for industrial, commercial and insti- tutional applications. • Horizontal models H and HS in 13 sizes; up to 492 MBH. •...
Page 565 UNIT HEATERS GENERAL SELECTION HEAT LOSSES NUMBER OF UNITS UNIT LOCATION Should be calculated according to Select required number of units to han- Unit Heaters should be spotted to aim ASHRAE Guide or other reliable dle the heat losses, and also for proper the discharge towards the source of source.
Page 566 UNIT HEATERS STEAM CAPACITIES HORIZONTAL PROJECTION TABLE 1 STEAM UNIT HEATERS (LESS THAN 15 PSI) STEAM - 2 PSIG MOTOR SPREAD 115V/1/60 ENT. AIR - 60°F STEAM CAT. 2 PSIG COND. FIN. NOM. NOM. NOM. lb/h TEMP. AMP. HS-25 27.2 26.2 113 1/20 1000 0.94...
Page 567 UNIT HEATERS VERTICAL PROJECTION STEAM CAPACITIES TABLE 3 STEAM UNIT HEATERS (LESS THEN 15 PSI) THROW MOTOR STEAM - 2 PSIG STEAM ENT. AIR - 60°F 115V/1/60 2 PSIG LOUVER CAT. COND. FIN. NOM. NOM. CONE CONE NOM. lb/hr TEMP. AMP.
Page 568 UNIT HEATERS SELECTING A UNIT HEATER FOR USE WITH STEAM DESIGN CONDITIONS 4) Calculate final air temperature (FAT). — Heating load 139 MBH Actual BTUH FAT = EAT + —————— — Entering air temperature (EAT) = 70°F CFM x 1.08 —...
Page 569 UNIT HEATERS AIR DISTRIBUTION CORRECTION FACTORS TABLE 6 ENT. WATER TEMP. °F STEAM PRESS. PSIG — — — — 100* 1.18 1.10 1.03 0.98 0.93 0.91 0.88 0.86 0.84 0.82 0.77 0.74 0.72 1.23 1.14 1.07 1.01 0.96 0.95 0.92 0.89 0.87 0.84...
Page 570 UNIT HEATERS HOT WATER CAPACITIES HORIZONTAL PROJECTION TABLE 8 60°F ENTERING AIR TEMPERATURE HIGH SPEED LOW SPEED WATER WATER ENTERING WATER TEMPERATURE ENTERING WATER TEMPERATURE MAXIMUM MAXIMUM CAT. CAT. TEMP. TEMP. PROJECTION PROJECTION 180°F 200°F 180°F 200°F DROP SIZE DROP °F °F MBH USGPM WPD FAT...
Page 572 UNIT HEATERS HOT WATER CAPACITIES VERTICAL PROJECTION 60°F ENTERING AIR TEMPERATURE TABLE 9 HIGH SPEED LOW SPEED ENTERING WATER TEMPERATURE ENTERING WATER TEMPERATURE WATER WATER MAXIMUM* MAXIMUM* CAT. TEMP. PROJECTION FAN CAT. TEMP. PROJECTION 180°F 200°F 180°F 200°F SIZE DROP DROP °F MBH USGPM WPD FAT...
Page 573 UNIT HEATERS HOT WATER CAPATITIES VERTICAL PROJECTION TABLE 9 (cont’d) 60°F ENTERING AIR TEMPERATURE HIGH SPEED LOW SPEED ENTERING WATER TEMPERATURE ENTERING WATER TEMPERATURE WATER WATER MAXIMUM* MAXIMUM* CAT. TEMP. PROJECTION FAN CAT. TEMP. PROJECTION 220°F 240°F 220°F 240°F SIZE DROP DROP °F...
Page 574 UNIT HEATERS SELECTING A UNIT HEATER FOR USE WITH HOT WATER DESIGN CONDITIONS 3) Calculate coil water flow (USGPM) — Heating load 138 MBH Actual BTUH 143,630 Water flow = ——————— = ———— = 14.36 USGPM — Entering air temperature (EAT) 70°F 500 x WTD 500 x 20...
Page 575 UNIT HEATERS UNIT HEATER MOTOR SPEEDS & SWITCHES TABLE 11 MOTOR (115/1/60) HORIZONTAL UNIT VERTICAL UNIT NOMINAL RPM V-30, V-40 VS-47, VS-55 1/30 1.15 1550 H-18, H-24 HS-25, HS-31 H-26, H-36 HS-39, HS-47 1/20 0.94 1550 H-32, H-40 HS-43, HS-51 V-38, V-48 VS-57, VS-67 H-44, H-58...
Page 576 UNIT HEATERS DIMENSIONS HORIZONTAL PROJECTION — MODEL H F PIPE SIZE 1 3/4 FIGURE 4 MOUNTING HOLES 1/2" TYP 3/8 16 NC 2 5/8 3 1/2 3 1/4 TABLE 13 CATALOGUE NO. WEIGHT LOW OUT. DIAM. STANDARD TEMP. H-18, H-24 HS-25, HS-31 12 3/4 1 1/4...
Page 577 UNIT HEATERS GUIDE SPECIFICATIONS The mechanical contractor shall supply MOTORS FANS and install Rosemex unit heaters in With permenant split capacitor and Fan blades shall be aluminum and bal- models and sizes as shown on plans shall be thermally protected and perma- anced for quietness.
Page 578 MECAR METAL Products 1560, Marie-Victorin blvd Saint-Bruno (Quebec) J3V 6B9 Tel.: (450) 653-1002 Fax: (450) 653-3464 http://www.rosemex.com...
Page 580 Installation, Operation and Maintenance Manual 3100, 3900, 4000 and 4100 Series Control Dampers 3100 & 3900 Series Dampers 4000 & 4100 Series Dampers Receiving and Handling SAFETY WARNING: Upon receiving dampers check for both Improper installation, obvious and hidden damage. If damage is adjustment, alteration, service or found, record all necessary information on maintenance can cause property...
Page 581 5) Damper and actuator must be kept clean, dry and protected from dirt, dust and other foreign materials prior to and after installation. Common examples of such foreign materials include sawdust, mortar dust, drywall dust, fireproofing materials, plaster and paint overspray.
Page 582 7. Individual damper sections, as well as entire multiple section assemblies must be completely square and free from racking, twisting, or bending. Measure diagonally from upper corners to opposite lower corners of each section (see drawing below). Do not twist or bow.
Page 583 Warranty: Alumavent warrants this equipment to be free from defects in material and workmanship for a period of one year from the purchase date. Any units or parts which prove to be defective during the warranty period will be repaired or replaced at our option.
Page 585 PN 457691 Models CW/CWB Centrifugal Sidewall Exhaust Fans Installation, Operation and Maintenance Manual Model CW Model CWB Belt Drive Direct Drive (21,200 m /hr) (10,874 m /hr) (685 Pa) (747 Pa) 204.4°C 204°C) 229 to 71°C 2 mm 229 mm to 508 mm General Safety Information DANGER...
Page 586 Model ⁄ ⁄ ⁄ ⁄ ⁄ (254) (467) (343) (375) (216) (203) (298) ⁄ ⁄ ⁄ (533) (340) (454) (267) (254) (305) (381) ⁄ ⁄ ⁄ (533) (387) (454) (267) (254) (305) (381) ⁄ ⁄ ⁄ ⁄ ⁄ (632) (718) (502) (318) (305)
Page 587 Installation Outdoor Typical Wall Mounting Installation Inspection and Maintenance During Storage ® ® ® Removing From Storage ®...
Page 588 Pre-Starting Checks DECAL Caulking DETAIL Wheel Overlap and Gap Dimensions DETAIL Model 060-095 – 3/32 098-161 – (13) 180-300 – Figure 7 ELECTRICAL WIRING Wheel Rotation All CW and CWB models have clockwise rotation when viewed from top of fan Clockwise Figure 8 Airﬂow...
Page 589 WARNING WARNING IMPORTANT Model CWB Pre-Starting Belt Tension Checks Belts Deﬂection Do not force belt(s). Forcing the belt(s) will break the cords and Figure 9 cause belt failure Slack Side Figure 12a Figure 12b Operation: CW/CWB Figure 10 Fasteners (4) *Fasteners *Identical fasteners on opposing side must also be loosened.
Page 590 Inspection: CW/CWB WARNING 30 Minute Interval CAUTION 24 Hour Interval WARNING IMPORTANT Maintenance: CW/CWB ®...
Page 591 Recommended Relubrication Frequency in Months U.S. Electric Motors Grease No. 83343 Chevron U.S.A. Inc Chevron SRI Grease #2 Mobilith Mobil Oil Corporation Mobil 532 Premium BRB #2 Texaco, Inc. Texaco Multifak #2 Amoco Oil Co. Rykon Premium #2 Exxon Unirex N2 Shell B Shell Alvania #2 Heavy duty in dirty, dusty locations;...
Page 592 CWB Belt Drive Centrifugal Sidewall Exhaust Fan Troubleshooting Warranty As a result of our commitment to continuous improvement, Greenheck reserves the right to change speciﬁcations without notice. Website: www.greenheck.com...
Page 593 Document Number 452723 End Switch Kit ® For use on WD series Dampers Field Installation Instructions These instructions apply to the field installation of end switch kits on Greenheck model WD Backdraft Dampers. These end switch kits can be used in Part # Qty.
Page 595 AFB24-SR, AFB24-SR-S, AFX24-SR, AFX24-SR-S AFB24-SR, A Proportional, Spring Return, 24 V, for 2 to 10 VDC or 4 to 20 mA Control Signal Torque min. 180 in-lb, for control of air dampers Application For proportional modulation of dampers in HVAC systems. Actuator sizing should be done in accordance with the damper manufacturer’s specifications.
Page 596 AFB24-SR, AFB24-SR-S, AFX24-SR, AFX24-SR-S Proportional, Spring Return, 24 V, for 2 to 10 VDC to 4 to 20 mA Control Signal Accessories WARNING Live Electrical Components! AV 8-25 Shaft extension During installation, testing, servicing and troubleshooting of this product, it may be IND-AFB Damper position indicator necessary to work with live electrical components.
Page 597 Pressure Switches Pressure Switches Product Data Product Data A/AFS-222 A C I A A A A A A A A A A A A A/AFS-262 Pressure Switches “First in Sensor Quality” Product Description Product Description The A/AFS Series differential pressure switches are general purpose Attributes: proving switches designed for both HVAC and Energy Management Attributes:...
Page 598 Dimensions Side View 6.25” (15.8 cm) 1.44” (3.6 cm) 3.18” (8.0 cm) 1.38” 0.71” (3.5 cm) (1.8 cm) 0.5” (1.2 cm) 0.44” (1.1 cm) 3.34” (8.4 cm) End View 2.313” (5.8 cm) Low Pressure Inlet High Pressure Inlet 4.46” (11.3 cm) Ordering Information Pressure Switch A /AFS [ ]...
Page 599 G2…(S) 2-way Globe Valve, Bronze or Stainless Steel Trim Application This valve is typically used in Air Handling Units on heating or cooling coils and Fan Coil Unit heating or cooling coils. Some other common applications include Unit Ventila- tors, VAV Box reheat coils and bypass loops. This valve is suitable for use in a hydronic system with variable ﬂ...
Page 600 G3…(D) 3-way Globe Valve, Bronze Trim Application This valve is typically used in Air Handling Units on heating or cooling coils and Fan Coil Unit heating or cooling coils. Some other common applications include Unit Ventila- tors, VAV Box reheat coils and bypass loops. This valve is suitable for use in a hydronic system with constant or variable ﬂ...
Page 601 LVKB24-SR Proportional, Electronic Fail-Safe, Linear, 24 V, for 2 to 10 VDC or 4 to 20 mA Application For fail-safe, proportional modulation of globe valves in HVAC steam and hydronic systems. Actuator sizing will be dictated by the valve size selection. All valve selections should be done in accordance with the flow parameters and system specifications.
Page 602 LVKB24-SR Proportional, Electronic Fail-Safe, Linear, 24 V, for 2 to 10 VDC or 4 to 20 mA Typical Specification Wiring Diagrams Proportional control globe valve actuators shall be electronic and direct coupled to the globe valve bonnet via an integrated linkage, which requires no secondary linkage and Actuators may also be powered by 24 VDC.
Page 603 Code No. LIT-1922255 Issued February 1, 2009 T22 / T25 / T26 Series Line Voltage Wall Thermostat (Heating, Cooling, or Heating and Cooling) Description For line voltage control of residential, commercial, or industrial heating or year- round air conditioning. Heat or cold anticipators are not required.
Page 604 Line Voltage Wall Thermostat (Heating, Cooling, or Heating and Cooling) (Continued) T22 / T25 / T26 Series Line Voltage Wall Thermostat (Heating, Cooling, or Heating and Cooling (Continued) Code Type of Application Selector Differential Approximately °C (°F) Ship Adjustment Switch Wt.
Page 605 Current Current Product Data Product Data A/MCS Series A C I A C C C A A C A A A A A A A C C C C I I I I I I I I I I I I A/MSCS Series Solid and Split-Core Fixed Current “Status”...
Page 606 Dimensions Solid Core 0.188” (2x) 2.001” 2.500” Split Core 0.188” (2x) 2.001” 2.645” Ordering Information ACI Model # Description Fixed Trip Point A/MCS A/MCS Solid-Core, Fixed Current Switch, N/O, 0-150A < 0.20 Amps A/MSCS Split-Core, Fixed Current Switch, N/O, 0-150A <...
Page 607 Functional Devices, Inc. Ofﬁce 765.883.5538 310 South Union Street Sales 800.888.5538 Russiaville, IN 46979 765.883.7505 www.FunctionalDevices.com Email sales@functionaldevices.com 10 AMP PILOT CONTROL RELAY RIBU1C Enclosed Relay 10 Amp SPDT with 10-30 Vac/dc/120 Vac Coil Contact Ratings: 10 Amp Resistive @ 120-277 Vac 10 Amp Resistive @ 28 Vdc Wht/Blk 480 VA Pilot Duty @ 240-277 Vac...
Page 610 S UB M IT TA L MAC H-Pro We bSy s ™ R E L I A B L E C O N T R O L S M A C H - S Y S T E M ® Publish your building automation system to the Web quickly and easily with the Reliable Controls...
Page 611 SU BM IT TA L MACH -P roWe b Sy s ™ R E L I A B L E C O N T R O L S M A C H - S Y S T E M ® P R O D U C T F E A T U R E S Protocol...
Page 612 SU BM IT TA L MACH -P roWe b Sy s ™ R E L I A B L E C O N T R O L S M A C H - S Y S T E M ® Power Wiring Enclosure 1 Enclosure 2...
Page 613 SU BM IT TAL MACH -Pr oWe b Sy s ™ R E L I A B L E C O N T R O L S M A C H - S Y S T E M ® B A C n e t P r o t o c o l I m p l e m e n t a t i o n C o n f o r m a n c e S t a t e m e n t ®...
Page 614 SU BM IT TAL MACH -Pr oWe b Sy s ™ R E L I A B L E C O N T R O L S M A C H - S Y S T E M ® B A C n e t P r o t o c o l I m p l e m e n t a t i o n C o n f o r m a n c e S t a t e m e n t ®...
Page 615 SU BM IT TAL MACH -Pr oWe b Sy s ™ R E L I A B L E C O N T R O L S M A C H - S Y S T E M ® B A C n e t P r o t o c o l I m p l e m e n t a t i o n C o n f o r m a n c e S t a t e m e n t ®...
Page 618 SUBM IT TA L SPAC E-S en so r Te m p e r a t u r e ™ R E L I A B L E C O N T R O L S M A C H - S Y S T E M ®...
Page 619 S UB M IT TA L S PA C E-S en s o r Te m p e r a t u r e ™ R E L I A B L E C O N T R O L S M A C H - S Y S T E M ®...
Page 620 S UB M IT TA L S PA C E-S en s o r Te m p e r a t u r e ™ R E L I A B L E C O N T R O L S M A C H - S Y S T E M ®...
Page 621 Thermistor Thermistor Product Data Product Data A/AN Series A C I A/CP Series A C C C A A C A A A A A A A C C C C I I I I I I I I I I I I A/3K Series A/1.8K Series Automation Components, Inc.
Page 622 AN=type III AN=type III Ordering Information CP=type II A/AN, A/CP, A/3K, A/1.8K or A/20K (choose configuration below) -Configuration -Length -Enclosure Type -Optional Plenum Wire (Duct) 4”, 8”, 12”, 18” 12”, 18” PB, GD, BB, 4X, EH G G D (Duct without Box) 4”, 8”, 12”, 18”...
Page 623 Functional Devices, Inc. Ofﬁce 765.883.5538 310 South Union Street Sales 800.888.5538 Russiaville, IN 46979 765.883.7505 www.FunctionalDevices.com Email sales@functionaldevices.com TRANSFORMER TR75VA002 Transformer 75 VA, 120 to 24 Vac, Circuit Breaker, Foot and Dual Threaded Hub Mount 1.625" Wht - 120 Vac Yel/Wht - 24 Vac* PRIMARY WIRES...
Page 629 P.O. Box 410 Schofield, WI 54476 Phone: 715.359.6171 www.greenheck.com Installation, Operation & Maintenance Manual Water Coils Chilled Water Hot Water Steam Coils Standard Steam Steam Distribution (Non-Freeze) Refrigerant Coils Condenser Coils DX Coils (Evaporator) Heat Reclaim Maintenance...
Page 630 Water Coil Installation Recommendations 1. Piping should be in accordance with accepted industry standards. Always use a back up wrench on the coil connections when attaching the piping to the coil if pipe thread connections are utilized. 2. When drainable coils are desired, tubes should be installed in a horizontal position. Use a spirit level. If the tubes cannot be installed level, special drain headers are available on request.
Page 631 Steam Coil Installation Recommendations A. General 1. Provide separate supports and hangers for the coil and for the piping. Always use a back up wrench on coil connections when attaching piping to the coil. Coils not designed with pitched casing or fin pack must be pitched ¼"...
Page 632 C. Control 1. With coils arranged for series airflow, a separate control is required on each bank, or coil, in the direction of airflow. 2. On high-pressure installations, a two-position steam valve with a face and bypass arrangement is preferred where modulating control is required. Modulating valves must be sized properly—DO NOT OVERSIZE Page 4 of 7 IOM, Rev.
Page 633 Refrigerant Coil Installation Recommendations Refrigeration coils manufactured by Greenheck Coils are shipped with a small nitrogen holding charge. Care should be taken when opening these coils for installation. DX coil distributors have caps installed with soft silver solder. Once the cap is removed and if the TEV is to be installed using anything other than soft solder, the distributor connection should be sufficiently cleaned with emery cloth to remove the soft solder.
Page 634 CAUTION: Disassemble the thermal expansion valve before completing the brazing connections. If necessary, wrap the valve in a cool wet cloth while brazing. Failure to protect the valve from high temperatures may result in damage to the internal components. C. Suction Line Sizing Suction line tubes must be sized to maintain refrigerant vapor velocities that are high enough to ensure good oil return to the compressor under all operating conditions.
Page 635 Maintenance Coil Cleaning Coils should be kept clean to maintain maximum performance. For operation at it's highest efficiency, the coil should be cleaned often during periods of high cooling demand or when dirty conditions prevail. Power should be disconnected and locked out and motors should be covered to insure that no moisture penetrates into the windings causing motor failure if applicable.
Page 652 2X 22 IN-LBS 2.5 Nm) 4X 22 IN-LBS 2.5 Nm) 2X 22 IN-LBS 2.5 Nm) 4X 22 IN-LBS 2.5 Nm) - 6 - © 2014 Pentair Equipment Protection PH 763 422 2211 • hoffmanonline.com 87563688...
Page 655 IS 536778 Instruction Boletín de Directives Bulletin instrucciones d'utilisation Rev. 02, 07/2014 Replaces / Reemplaza / Remplace IS 536778 Rev. 01, 04/2012 MD3304X and MD3604X Enclosed 30 or 60 A Non-Fusible MD Motor Disconnect Switches Seccionadores desconectadores de motores MD en gabinete, sin fusible de 30 ó...
Page 656 MD3304X and MD3604X Enclosed 30 or 60 A Non-Fusible MD Motor Disconnect Switches Seccionadores desconectadores de motores MD en gabinete, sin fusible de 30 ó 60 A MD3304X y MD3604X IS 536778 Sectionneurs de moteur MD sous coffret, sans fusibles de 30 ou 60 A MD3304X et MD3604X Rev.
Page 657 MD3304X and MD3604X Enclosed 30 or 60 A Non-Fusible MD Motor Disconnect Switches IS 536778 Seccionadores desconectadores de motores MD en gabinete, sin fusible de 30 ó 60 A MD3304X y MD3604X Rev. 02, 07/2014 Sectionneurs de moteur MD sous coffret, sans fusibles de 30 ou 60 A MD3304X et MD3604X Short-Circuit Withstand Capacidades de cortocircuito Valeur nominale de tenue aux...
Page 658 MD3304X and MD3604X Enclosed 30 or 60 A Non-Fusible MD Motor Disconnect Switches Seccionadores desconectadores de motores MD en gabinete, sin fusible de 30 ó 60 A MD3304X y MD3604X IS 536778 Sectionneurs de moteur MD sous coffret, sans fusibles de 30 ou 60 A MD3304X et MD3604X Rev.
Page 659 MD3304X and MD3604X Enclosed 30 or 60 A Non-Fusible MD Motor Disconnect Switches IS 536778 Seccionadores desconectadores de motores MD en gabinete, sin fusible de 30 ó 60 A MD3304X y MD3604X Rev. 02, 07/2014 Sectionneurs de moteur MD sous coffret, sans fusibles de 30 ou 60 A MD3304X et MD3604X Grounding Conexión a tierra Mise à...
Page 660 MD3304X and MD3604X Enclosed 30 or 60 A Non-Fusible MD Motor Disconnect Switches Seccionadores desconectadores de motores MD en gabinete, sin fusible de 30 ó 60 A MD3304X y MD3604X IS 536778 Sectionneurs de moteur MD sous coffret, sans fusibles de 30 ou 60 A MD3304X et MD3604X Rev.
Page 661 MD3304X and MD3604X Enclosed 30 or 60 A Non-Fusible MD Motor Disconnect Switches IS 536778 Seccionadores desconectadores de motores MD en gabinete, sin fusible de 30 ó 60 A MD3304X y MD3604X Rev. 02, 07/2014 Sectionneurs de moteur MD sous coffret, sans fusibles de 30 ou 60 A MD3304X et MD3604X Drilling Template Plantilla de perforación Gabarit de perçage...
Page 662 MD3304X and MD3604X Enclosed 30 or 60 A Non-Fusible MD Motor Disconnect Switches Seccionadores desconectadores de motores MD en gabinete, sin fusible de 30 ó 60 A MD3304X y MD3604X IS 536778 Sectionneurs de moteur MD sous coffret, sans fusibles de 30 ou 60 A MD3304X et MD3604X Rev.
Page 663 NC Standard and Hinged Trim Fronts Frentes con marco abisagrado y estándar NC Plaques frontales avec garniture NC standard et à charnières Instruction Bulletin Boletín de instrucciones Directives d'utilisation 80043-740-01 Retain for Future Use. / Conservar para uso futuro. / À...
Page 664 80043-740-01 02/2009 Instruction Bulletin Peru, IN, USA Replaces 80043-402-04 NC Standard and Hinged Trim Fronts Installation onto an NQ or NF Panelboard Classes 1640 and 1670 Retain for future use. ® Introduction This bulletin contains instructions for installing a Square D brand NC standard or hinged trim front onto a Square D brand NQ/NF panelboard manufactured by Schneider Electric.
Page 665 NC Standard and Hinged Trim Fronts 80043-740-01 02/2009 Contents A. NC26S through NC86S and NC26F through NC86F fronts only— Low Amp Standard Trim (1) B. NC44VS through NC86VS and NC44VF through NC86VF fronts only— High Amp Standard Trim (1) C. NC26SHR through NC86SHR and NC26FHR through NC86FHR fronts only—...
Page 666 80043-740-01 NC Standard and Hinged Trim Fronts 02/2009 Installing Low Amp Standard Trim Installing the Trim Front Turn off all power supplying this equipment before working inside the panelboard; follow all lockout/tagout procedures. The trim may be too heavy for one person to install. Additional assistance may be required. Installing Low Amp Standard Trim Place the support bracket located at the bottom of the trim front on the enclosure lip, as shown.
Page 667 NC Standard and Hinged Trim Fronts 80043-740-01 Installing Low Amp Hinged Trim 02/2009 Installing Low Amp Hinged Trim Install the spring nuts on the enclosure lip, over the holes corresponding to the screw holes in the trim front. Place the support bracket located at the bottom of the trim front on the enclosure lip, as shown.
Page 668 80043-740-01 NC Standard and Hinged Trim Fronts 02/2009 Installing Low Amp Hinged Trim Align screw holes in the trim front with the spring nuts on the enclosure lip and fasten with the 1/4-20 x 1-in. screws, included in the kit. Open the trim front door.
Page 669 NC Standard and Hinged Trim Fronts 80043-740-01 Installing High Amp Standard or Hinged Trim 02/2009 Installing High Amp Standard or Hinged Trim Install the spring nuts on the enclosure lip, over the holes corresponding to the screw holes in the trim front. Place the support bracket located at the bottom of the trim front on the enclosure lip, as shown.
Page 670 80043-740-01 NC Standard and Hinged Trim Fronts 02/2009 Installing High Amp Standard or Hinged Trim Align screw holes in the trim front with the spring nuts on the enclosure lip and fasten with the 1/4-20 x 1-in. self-threading screws, included in the kit. NOTE: For flush-mounted applications, elevate the interior to the proper position.
Page 671 NC Standard and Hinged Trim Fronts 80043-740-01 Instruction Bulletin 02/2009 ® Square D is a trademark or registered trademark of Schneider Electric. Other Schneider Electric USA trademarks used herein are the property of their respective owners. 252 North Tippecanoe Peru, IN 46970 USA Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
Page 673 Model 6 Motor Control Centers Class 8998 Instruction Bulletin 80459-641-01E 10/2012 Retain for future use. ™...
Page 674 Hazard Categories and Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain Special Symbols it. The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
Page 675 80459-641-01E Model 6 Motor Control Centers 10/2012 Table of Contents Table of Contents Section 1—About the Model 6 Motor Control Center ......10 100 Millisecond, Arc-Rated MCC, Upstream Over-Current Protection Device (OCPD) Requirements ..............11 Schneider Electric Literature List .............. 11 Section 2—Safety Precautions ...............
Page 676 Model 6 Motor Control Centers 80459-641-01E Table of Contents 10/2012 Section 5—Operation................53 Pre-operation Checklist ................53 Energizing the MCC ..................54 Section 6—Maintaining the MCC ............55 Examining the Enclosure ................55 Maintaining Bus Bars and Incoming Line Compartments ......55 Maintaining the Control Unit ..............56 Removing the Control Unit ................57 Removing the Compac™...
Page 677 80459-641-01E Model 6 Motor Control Centers 10/2012 Table of Contents Section 10—Expansion ................92 Ordering Information ................. 92 Modifying MCC Units ................93 De-Energizing Equipment and Identifying Unit Type ................93 Modifying Removable Units ..............93 Modifying Fixed Units ................94 Installing Additional MCC Units ..............
Page 678 Model 6 Motor Control Centers 80459-641-01E List of Figures 10/2012 List of Figures Figure 1: Model 6 MCC 100 ms Arc-Rated Option Label and Typical Location on Enclosure ............10 Figure 2: Motor Control Center Packaged in Sideways Position (Typical for Most Sections) ..........14 Figure 3: Motor Control Center Packaged in Upright Position (Typical for Extra Heavy Sections such as 18-Pulse Drives...
Page 679 80459-641-01E Model 6 Motor Control Centers 10/2012 List of Figures Figure 48: Ground Splice Bar as Shipped ..........42 Figure 49: Ground Bar Bolt Replaced ........... 42 Figure 50: Wireway Covers Removed and Horizontal Bus Barriers Open 43 Figure 51: Removing the Bolts from the Splice Assembly ....
Page 680 Model 6 Motor Control Centers 80459-641-01E List of Figures 10/2012 Figure 106: PowerPact L-frame Instantaneous Trip Adjustment ....74 Figure 107: PowerPact P-frame Instantaneous Trip Adjustment ....74 ® Figure 108: Typical Cabling Scheme for Modbus Two-Wire ....77 Figure 109: Typical Cabling Scheme for DeviceNet™ and CANopen (8A cable) ................78 Figure 110: Typical Cabling Scheme for PROFIBUS ......79 Figure 111: Motor Logic Plus Communication Module Terminals ...82...
Page 681 80459-641-01E Model 6 Motor Control Centers 10/2012 List of Tables List of Tables Table 1: MCC-Related Literature............11 Table 2: iMCC-Related Literature............12 Table 3: Approximate MCC Shipping Weights ........15 Table 4: Connection Torque Values for Main Lug Compartments ... 51 Table 5: Connection Torque Values for Main and Branch Feeders ..
Page 682 Model 6 Motor Control Centers 80459-641-01E Section 1—About the Model 6 Motor Control Center 10/2012 Section 1—About the Motor control centers (MCCs) provide the most suitable method for grouping electrical motor control and other related devices in a compact, Model 6 Motor Control Center economical, and free-standing installation.
Page 683 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 1—About the Model 6 Motor Control Center 100 Millisecond, Arc-Rated MCC, The OCPD external to and upstream of the MCC must meet the following Upstream Over-Current Protection criteria: Device (OCPD) Requirements 1. The current rating of the upstream OCPD must be equal to or less than the main device and main bus rating of the MCC.
Page 684 Model 6 Motor Control Centers 80459-641-01E Section 1—About the Model 6 Motor Control Center 10/2012 Table 1: MCC-Related Literature (continued) Publication No. Title Publication No. Title Motor Logic Plus™ Programmable Solid-State PowerLogic Circuit Monitor Series 2000 Reference 30072-013-98 3020IM9806 Overload Relay Manual PowerLogic Circuit Monitor Series 3000 Reference 30072-013-99...
Page 685 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 2—Safety Precautions Section 2—Safety Carefully read and follow the safety precautions before attempting to lift, move, install, use, or maintain Model 6 MCCs and their components. Precautions DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH •...
Page 686 Model 6 Motor Control Centers 80459-641-01E Section 3—Receiving, Handling, and Storing the MCC 10/2012 Section 3—Receiving, MCCs are constructed in shipping blocks of up to three vertical sections. This allows for ease of handling during transportation and installation. The Handling, and Storing the main horizontal bus of all shipping blocks will be spliced together at the job site with the use of captive horizontal splice bars.
Page 687 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 3—Receiving, Handling, and Storing the MCC Receiving the MCC Inspect the MCC for damage as soon as it is received. Delivery of the equipment to a carrier at any of the Schneider Electric plants or other shipping point constitutes delivery to the purchaser.
Page 688 Model 6 Motor Control Centers 80459-641-01E Section 3—Receiving, Handling, and Storing the MCC 10/2012 Figure 4: Moving the MCC with a Fork Truck Each shipping block has lifting angles for handling the MCC with overhead Figure 5: Proper Use of Sling to Lift MCCs cranes.
Page 689 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 3—Receiving, Handling, and Storing the MCC Figure 6: Proper/Improper Lifting Points for Observe the following precautions for MCC units shipped to the site as a Plug-in Units Taller Than 24 in. plug-on unit. •...
Page 690 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Section 4—Installing the This section explains how to locate, install, and join Model 6 MCC enclosures, and how to splice power and ground bus. Refer to MCC front elevation drawings supplied by Schneider Electric for location/placement of shipping splits/sections within each MCC line-up.
Page 691 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC DANGER BURN HAZARD FROM HOT GASES • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. • Keep the area directly above the equipment clear and unobstructed for a distance of 28.5 in.
Page 692 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Joining NEMA Type 1 / Before positioning the MCC sections (see Figure 8), check for damaged bus NEMA Type 1 Gasketed / bars and insulators. If the bus is bent or insulators are broken, do not install the MCC.
Page 693 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC 5. Supporting the MCC by its base channels and/or lifting angles, lift it into place. The front edges of the base channels must be aligned to form a continuous front in a straight line. Use a chalk line, string or other method to align the front base channels in a straight line.
Page 694 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Figure 11: Bolting Sections Together Half-circle shaped notch 11D: Front Bottom Side Channel Connection 11E: Rear Bottom Side Channel Connection 11F: Top Front Side Channel Connection 11G: Top Rear Side Channel Connection (Shown with MCC back plates removed.) Joining Section Side Channels 1.
Page 695 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC 4. Locate two clearance holes for 1/4-20 hardware on the inside surface of the top section side channels. The front clearance hole is in the left section and is accessible after removal of the top wireway cover (see Figure 11F on page 22).
Page 696 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Seismic Certification of Model 6 Model 6 Motor Control Centers that are seismically certified have been MCCs qualified to the site-specific seismic requirements of the listed model building codes and/or standards. Optional construction features may be required, depending on the location of the installation and the particular code and/or standard of interest.
Page 697 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC Securing Structures to Floor—Seismic Each section must be anchored per detail supplied by engineer of record to the load-bearing path of the building structural system. For floor mounting Hazard Designated Locations locations, see Figure 14 (NEMA Type 1, Type 1 Gasketed, and Type 12 enclosures) or Figure 16 on page 26 (NEMA Type 3R enclosures).
Page 698 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Figure 16: NEMA Type 3R Seismic Tie-Down Locations = Seismic Tie-Down Locations 15 in. (381 mm) Section Dimensions 20 in. (508 mm) Section Dimensions Letter Section Width Dimension Letter Section Width Dimension 5.00 in.
Page 699 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC Securing Structures to Wall—Seismic When specified or required for the application (all seismic hazard areas with in excess of 2.67g), each section must be laterally braced at the top Hazard Designated Locations (bracing supplied by others) and connected to the load-bearing path of the...
Page 700 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Splice Gaskets for NEMA Type 1 Gasketed and Type 12 Enclosures DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
Page 701 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC Splicing With No P Gasketing 1. Turn off all power supplying this equipment before working on or inside the equipment, and follow lockout/tagout procedures. Always use a properly rated voltage sensing device to confirm the power is off. 2.
Page 702 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Joining New Style NEMA Type 3R Enclosures to Old Style NEMA DANGER Type 3R Enclosures HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
Page 703 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC Figure 20: Removing the Insulating Barrier Rivets Insulating barrier 6. Install the deflector bracket (see Figure 21) on the rightmost section of the MCC being added using two 8-32 Phillips head screws included in the kit.
Page 704 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 the short flange is flush with the back of the corner channel and that the holes in the bracket line up with the holes in the corner channel. 9. Attach a right splice bracket (see Figure 21), 94 in. (2388 mm) long, to the left splice bracket installed in Step 7 using six 10–32 flat Phillips head screws contained in the kit.
Page 705 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC Joining to the Right Side of an Existing 1. Turn off all power supplying this equipment before working on or inside the equipment, and follow lockout/tagout procedures. Always use a NEMA Type 3R MCC Enclosure properly rated voltage sensing device to confirm the power is off.
Page 706 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Joining NEMA Type 3R Sections This section provides instructions for joining NEMA Type 3R MCC sections (manufactured after February 1998). Figure 24: Remove Mid and End Deflector NOTE: All NEMA Type 3R sections manufactured after February 1998 are Caps from the Top of the MCC approximately 93 in.
Page 707 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC Splicing Power Bus for NEMA Type 1 and Type 12 Enclosures DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
Page 708 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Power Bus Splicing MCCs with Single NOTE: The integral splice kit used on shipments September 2012 and later, containing 600/800 A, copper, horizontal bus with a short circuit withstand Bar/Phase Splice Kit (600 A and 800 A, current rating 65,000 A RMS consists of a single bar per phase and does...
Page 709 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC 2. Move the single splice bar to the left and align the two left holes in the splice bar with the corresponding holes in the horizontal bus on the left section (see Figure 32).
Page 710 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Power Bus Splicing MCCs with Multiple NOTE: On the integral splice assembly, located on the left side of each phase bus, the number of bus links is one greater than the number of Bar/Phase Splice Kit horizontal bus bars.
Page 711 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC Figure 38: Inserting the Splice Bolts 3. Reinstall the two left bolts through the splice links and into the horizontal bus (see Figure 38); make sure the original conical washers are reinstalled with the concave side facing the splice bus (see Figure 39).
Page 712 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Splicing Power Bus in NEMA Type 3R Enclosures DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. •...
Page 713 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC 4. Slide the splice assembly to the left until the two left holes are in line with the corresponding holes in the horizontal bus in the left section (see Figure 44). Figure 44: Slide the Splice Assembly to the Left 5.
Page 714 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Ground Bus Splicing for NEMA Type 1, Type 12, and Type 3R Figure 48: Ground Splice Bar as Shipped DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
Page 715 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC To splice the power bus, follow these steps: 1. Turn off all power supplying this equipment before working on or inside the equipment, and follow lockout/tagout procedures. Always use a properly rated voltage sensing device to confirm the power is off.
Page 716 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 6. Torque all bolts on both ends to 31–32 lb-ft (41.87–43.22 N m). See Figure 55. Figure 55: Torque All Bolts 7. Repeat Steps 2–6 for all phases and the neutral bus (if supplied). 8.
Page 717 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC Figure 56: Splicing Offset Horizontal Bus To splice a horizontal bus on the left side of the structure, follow these steps: 1. Turn off all power supplying this equipment before working on or inside the equipment, and follow lockout/tagout procedures.
Page 718 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Vent Hood Installation for MCCs with 2500 A Horizontal Bus DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
Page 719 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC 3. Remove the two 10-32 screws that secure the vent hood and closing plate to the top of the cabinet (see Figure 58). 4. Once the vent hood is removed, secure the top closing plate by reinstalling the 10-32 screws removed in Step 3 (see Figure 58).
Page 720 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Vented Pull Box Installation for MCCs with 2500 A Horizontal Bus DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
Page 721 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC Load and Control Wiring The top and bottom horizontal wire troughs and the vertical wire trough are convenient areas to run incoming line, load, and control wires (see Figure 61). Openings between sections permit wire to pass from one section into the next for interwiring.
Page 722 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Crimp Lug Cable Assembly for Cabled Disconnect Unit DANGER Installation HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. •...
Page 723 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 4—Installing the MCC Cable Connection Torque Values The following tables provide main disconnect and branch feeder torque values, which apply to both aluminum and copper conductors. Figure 66: Main Lug Compartment Torque Table 4: Connection Torque Values for Main Lug Compartments Connection...
Page 724 Model 6 Motor Control Centers 80459-641-01E Section 4—Installing the MCC 10/2012 Modifying Fuse Clip Locations DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. •...
Page 725 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 5—Operation Section 5—Operation Included in this section are the pre-operation checklist and energizing procedures. Pre-operation Checklist To ensure proper operation of the MCC, check the items listed below before energizing the MCC: Complete the maintenance procedures beginning on page 55 and ❏...
Page 726 Model 6 Motor Control Centers 80459-641-01E Section 5—Operation 10/2012 Energizing the MCC DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. •...
Page 727 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 6—Maintaining the MCC Section 6—Maintaining the Before energizing any new MCC equipment, perform the maintenance described in this section. Perform regular maintenance at least annually, or more frequently if indicated by service conditions and your established maintenance policy.
Page 728 Model 6 Motor Control Centers 80459-641-01E Section 6—Maintaining the MCC 10/2012 Figure 70: Main Lug Compartment Torque 6. Verify that all main lug, circuit breaker, or fusible switch set screws Connection holding incoming conductors in main lugs are in place and properly tightened (see Figure 70).
Page 729 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 6—Maintaining the MCC Removing the Control Unit Figure 72: Operator Mechanism DANGER in the OFF Position HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
Page 730 Model 6 Motor Control Centers 80459-641-01E Section 6—Maintaining the MCC 10/2012 Figure 75: Releasing the Lock-in Device 5. Disconnect the power wiring from the starter terminals or, if provided, (when supplied) the power terminal blocks. Tag the terminations for re-installation (see Figure 76).
Page 731 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 6—Maintaining the MCC 8. The operator mechanism-to-structure interlock prevents the control unit Figure 79: Operating the Mechanism-to- from being withdrawn or inserted with the handle in the ON position (see Structure Interlock Figure 79).
Page 732 Model 6 Motor Control Centers 80459-641-01E Section 6—Maintaining the MCC 10/2012 11. If necessary, the door can be taken off its hinges without removing the unit. To do so, drive the hinge pins out of the hinge collars, using a small flat-bladed screwdriver or small punch (see Figure 83).
Page 733 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 6—Maintaining the MCC Figure 84: Operator Handle in the OFF Position 3. Loosen the captive fasteners (see Figure 85) on the door and open it. Figure 85: Loosening Captive Fasteners NOTE: Arc-rated units have additional fasteners at the top-middle and bottom-middle of the door that must be loosened to open the door (see Figure 74 on page 57).
Page 734 Model 6 Motor Control Centers 80459-641-01E Section 6—Maintaining the MCC 10/2012 8. Grasp the operator handle flange and press down on the structure interlock release (see Figure 87). Figure 87: Operator Handle and Interlock Release Structure interlock release Operator handle flange 9.
Page 735 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 6—Maintaining the MCC Circuit Breaker or Disconnect Switch—Verify proper operation of the circuit breaker or disconnect switch. Inspect switch blades; if evidence of arcing or excessive heat is present, replace the switch assembly. Exercise the push-to-trip feature on the circuit breakers.
Page 736 Model 6 Motor Control Centers 80459-641-01E Section 6—Maintaining the MCC 10/2012 Control Devices—Check for proper operation of starters, relays, timers, Figure 92: Control Devices and other control devices (see Figure 92). Overload Relay—Manually trip the overload relay to ensure proper operation (see Figure 93).
Page 737 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 6—Maintaining the MCC Barriers/Insulators—Inspect all insulators, braces, and barriers (see Figure 95); replace any that show signs of arcing damage, tracking, excessive heat, or cracking. Figure 95: Manual and Automatic Bus Shutters Manual Bus Shutter Automatic Bus Shutter Special Units—Follow the manufacturer’s recommended maintenance...
Page 738 Model 6 Motor Control Centers 80459-641-01E Section 6—Maintaining the MCC 10/2012 Insulation Test DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. •...
Page 739 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 6—Maintaining the MCC Record all megohmmeter readings on the insulation resistance chart on 104. Any sudden change in resistance values (even within the acceptable range) may indicate potential insulation failure. Early detection and replacement of faulty insulating components helps avoid equipment damage.
Page 740 Model 6 Motor Control Centers 80459-641-01E Section 6—Maintaining the MCC 10/2012 Table 7: Bus Connection Torque Values 4. Examine bus bars and incoming line compartments; tighten all electrical connections to their proper torques. (Table 7 and Figure 96 show typical Bolted Connection bus connection points and torque values.) Replace any deformed bus Torque Range...
Page 741 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 7—Motor Logic™ Solid-State Overload Relay (SSOLR) Section 7—Motor Logic™ The following describes 600 V rated MCC starter units equipped with the Motor Logic solid-state overload relay. Read and understand the safety Solid-State Overload Relay precautions at the beginning of this bulletin before you install, adjust, or (SSOLR) perform maintenance on these units.
Page 742 Model 6 Motor Control Centers 80459-641-01E Section 7—Motor Logic™ Solid-State Overload Relay (SSOLR) 10/2012 Motor Logic Retrofit Applications DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. •...
Page 743 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 7—Motor Logic™ Solid-State Overload Relay (SSOLR) Box lugs (on interposing power terminal blocks supplied with selected units) are suitable for wire sizes #14–8 AWG, solid or stranded. Terminal instruction labels are located adjacent to the terminal block. Table 8 provides additional termination data.
Page 744 Model 6 Motor Control Centers 80459-641-01E Section 7—Motor Logic™ Solid-State Overload Relay (SSOLR) 10/2012 Adjustment DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. •...
Page 745 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 8—Mag-Gard™ and PowerPact™ Motor Circuit Protector Settings Section 8—Mag-Gard™ and ® ® The National Electrical Code (NEC ) and Canadian Electrical Code (CEC) require that magnetic starters, used in combination with adjustable magnetic PowerPact™...
Page 746 Model 6 Motor Control Centers 80459-641-01E Section 8—Mag-Gard™ and PowerPact™ Motor Circuit Protector Settings 10/2012 Figure 105: PowerPact H- and J-frame To access the PowerPact H- and J-frame Full Load Amps (FLA) and Magnetic Trip Adjustment Instantaneous Trip setting (Im) dials: 1.
Page 747 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 9—iMCC Section 9—iMCC This section includes instructions for the Model 6 Intelligent MCC (iMCC). iMCC Overview Model 6 iMCCs feature the same overall structure and unit features as Model 6 Motor Control Centers with additional “intelligent” capabilities. Two popular methods for configuring Model 6 iMCCs to customize your application are: •...
Page 748 Model 6 Motor Control Centers 80459-641-01E Section 9—iMCC 10/2012 Connecting the iMCC Cabling Units within iMCCs are connected at the factory. The cable used varies with System the network type. The pin outs for the various networks are shown in Table 9: Table 9: Pin Outs for iMCC Networks Cable Color...
Page 749 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 9—iMCC Figure 108: Typical Cabling Scheme for Modbus ® Two-Wire Section 1 Section 2 6-tap trunk cable assembly (5000129-83) Orderable Part Item Number ATV61/71 9-pin connector Cap for unused cable (5000129-501) 3463512-1 male end or tap Cap for unused 3463512-3...
Page 750 Model 6 Motor Control Centers 80459-641-01E Section 9—iMCC 10/2012 Figure 109: Typical Cabling Scheme for DeviceNet™ and CANopen (8A cable) Section 1 Section 2 Male cap (D970CAPR) Device cable (80420-916-01) Mini-mini tee (DN3020) Orderable Part Item Number Mini female 6-tap trunk cable assembly field attachable 1A5000-34DN (80420-915-50)
Page 751 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 9—iMCC Figure 110: Typical Cabling Scheme for PROFIBUS Section 1 Section 2 ATV61/71 9-pin connector cable (5000129-140) Orderable Part Item Number 6-tap trunk cable assembly Cap for unused 3463512-1 (5000129-83) male end or tap Cap for unused 3463512-3 female end or tap...
Page 752 Model 6 Motor Control Centers 80459-641-01E Section 9—iMCC 10/2012 Operation This section contains pre-operation checklists, energizing procedures, and remote and local programming procedures for TeSys™ T and ™ Motor Logic Plus motor protection relays, PowerLogic™ Power Meter, PowerLogic Circuit Monitor, Altivar™ drives, and Altistart™ soft starts. Pre-operation Checklists To verify that the iMCC is operating properly, complete both of the following checklists before energizing the equipment:...
Page 753 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 9—iMCC iMCC Communications Before energizing the equipment, check the items below to verify that the iMCC networking and cabling are set up and connected properly. Cabling Connections HAZARD OF EQUIPMENT DAMAGE • Verify that the network length without a repeater is less than 1500 feet Do not use excessive force when making (457 m).
Page 754 Model 6 Motor Control Centers 80459-641-01E Section 9—iMCC 10/2012 Motor Logic Plus Local Programming DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. •...
Page 755 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 9—iMCC 5. Turn the “Display/Program” dial to the desired setting as shown on the LED display. 6. Release the “Reset/Program” button. 7. Turn the “Mode Select” switch back to the “Run” position. 8.
Page 756 Model 6 Motor Control Centers 80459-641-01E Section 9—iMCC 10/2012 Table 13: Motor Logic Plus Address Descriptions Address Operation Code Description Notes Relative VOLTAV Average voltage L–L IAVE Raw average current A (x100, x10, x1), multiplied by scale factor Voltage unbalance 0–100% Current unbalance 0–100%...
Page 757 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 9—iMCC Table 14: Read-Only Registers Relative Code Description Notes Address Address VOLTAV Average voltage L-L Volts IAVE Raw average current A (x100, x10, x1), multiplied by scale factor Voltage unbalance 0–100% Current unbalance 0–100% PFANGLE Power factor angle...
Page 758 Model 6 Motor Control Centers 80459-641-01E Section 9—iMCC 10/2012 Table 15: Read/Write Registers Relative Code Description Range Default Address Address Motor Logic Plus Command Register (C6 hex) Start/reset Stop Reset/run/stop, display lock, COM-LINE Command Line Display lock network configuration enable Display unlock Network program enable Network program disable...
Page 759 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 9—iMCC TeSys™ T Motor Management The following describes MCC starter units equipped with the TeSys T Motor Controller Management Controller. Read and understand the safety precautions at the beginning of this bulletin before you install, adjust, or perform maintenance on these units.
Page 760 Model 6 Motor Control Centers 80459-641-01E Section 9—iMCC 10/2012 TeSys T Retrofit Applications DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. •...
Page 761 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 9—iMCC • Passes should begin from the load side of the TeSys T through the CT window, and return via the windows provided between the baseplate and the TeSys T. The final pass terminates on the load side of the contactor. •...
Page 762 Model 6 Motor Control Centers 80459-641-01E Section 9—iMCC 10/2012 Configuring with PowerSuite™ Software The PowerSuite Software kit contains one PowerSuite CD, one USB-to-RS-485 converter, and one 10 ft. (3 m) cable. 1. Install the PowerSuite software on your PC. 2. Set the top switch on the converter to 0-TER MULT. 3.
Page 763 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 9—iMCC Powerpact™ Circuit Breakers with Instructions for performing local or remote programming of the Micrologic Micrologic™ Trip Units trip unit parameters can be found in Schneider Electric instruction bulletin 48940-313-01, PowerPact™ H-, J-, and L-Frame Circuit Breakers with Micrologic™...
Page 764 Model 6 Motor Control Centers 80459-641-01E Section 10—Expansion 10/2012 Section 10—Expansion The modular design of MCCs permits easy expansion to keep pace with an expanding electrical system. When space is available in the existing MCC, starter units can easily be added. When no more starter unit mounting space is available, vertical sections can be added to provide additional space.
Page 765 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 10—Expansion Modifying MCC Units Most MCC units are designed for easy removal from the MCC structure. Some units are not removable due primarily to the physical size of the unit. De-Energizing Equipment and Identify whether the unit intended for modification is a removable style or a Identifying Unit Type fixed position unit.
Page 766 Model 6 Motor Control Centers 80459-641-01E Section 10—Expansion 10/2012 Modifying Fixed Units 1. Turn off all power supplying this equipment before working on or inside the equipment, and follow lockout/tagout procedures. Always use a properly rated voltage sensing device to confirm the power is off. 2.
Page 767 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 10—Expansion Installing Additional MCC Units 1. Turn off all power supplying this equipment before working on or inside the equipment, and follow lockout/tagout procedures. Always use a properly rated voltage sensing device to confirm the power is off. 2.
Page 768 Model 6 Motor Control Centers 80459-641-01E Section 10—Expansion 10/2012 3. Place the mounting foot (Figure 115, Item B) of the shelf into the mounting pan slots (Item C). Secure the shelf at the mounting foot end, the left side, and the right side with flat head screws (Detail A, Item D). 4.
Page 769 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 10—Expansion 10. Turn the screw on the control unit lock-in panel (when supplied) located at the bottom front of the control unit (see Figure 121), until the lock-in pawl is latched to the support shelf below the control unit. Figure 121: Tightening the Control Unit Lock-in Panel (when supplied) 11.
Page 770 Model 6 Motor Control Centers 80459-641-01E Section 10—Expansion 10/2012 Control and Load Wiring Pull-apart control terminals (see Figure 124) are mounted on the floor of the unit adjacent to the wiring port on the right side. Terminate field control wiring on the removable portion of the block. Figure 124: Pull-apart Terminals DANGER HAZARD OF ELECTRIC SHOCK,...
Page 771 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 10—Expansion Compac 6 Control Unit Installation If Compac 6 control units have been removed from the structure, reinstall them when maintenance work on them is complete. For control unit replacement, follow these instructions: 1.
Page 772 Model 6 Motor Control Centers 80459-641-01E Section 11—Troubleshooting 10/2012 Section 11—Troubleshooting DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. • This equipment must only be installed and serviced by qualified electrical personnel.
Page 773 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 11—Troubleshooting Table 17: Motor Control Center Troubleshooting Chart Part Problem Cause Remedy 1. Replace the contact device or use a holding circuit interlock 1. Poor contact in the control circuit. Contact Chatter (also (3-wire control).
Page 774 Model 6 Motor Control Centers 80459-641-01E Section 11—Troubleshooting 10/2012 Table 17: Motor Control Center Troubleshooting Chart (continued) Part Problem Cause Remedy 1. Load is too heavy for motor horsepower. 1. Remove excessive motor load or resize motor. 2. Wrong overload trip class selected for 2.
Page 775 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 11—Troubleshooting Table 17: Motor Control Center Troubleshooting Chart (continued) Part Problem Cause Remedy Correct the polarity of the CTs. Be sure that: • all external CTs face the same direction • all load CT wiring passes through windows in the same direction CT reversal error After all checks are complete:...
Page 776 Model 6 Motor Control Centers 80459-641-01E Section 12—Insulation Resistance 10/2012 Section 12—Insulation Resistance DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. •...
Page 777 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 12—Insulation Resistance Thermal Overload Unit Selection This section identifies the thermal overload units needed for the starters specified in an order. Tables are based on motor full-load amps and provide the catalog number for the appropriate thermal units to be used at that current rating.
Page 778 Model 6 Motor Control Centers 80459-641-01E Section 12—Insulation Resistance 10/2012 Melting Alloy Overload Selection Tables for Combination Starter Units (cont.) Size 5 without CT Type Overloads Size 5 with CT Type Overloads and Circuit Breakers Motor Motor Motor Motor Thermal Unit Thermal Unit Thermal Unit Thermal Unit...
Page 779 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 12—Insulation Resistance Melting Alloy Overload Selection Tables for Part Winding Combination Starter Units Size 1 Size 2 Motor Motor Motor Motor Thermal Unit Thermal Unit Thermal Unit Thermal Unit Full-Load Full-Load Full-Load Full-Load Number Number...
Page 780 Model 6 Motor Control Centers 80459-641-01E Section 12—Insulation Resistance 10/2012 Melting Alloy Overload Selection Tables for Part Winding Combination Starter Units (cont.) Size 5 without CT Type Overloads Size 5 with CT Type Overloads and Circuit Breakers Motor Motor Motor Motor Thermal Unit Thermal Unit...
Page 781 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 12—Insulation Resistance Ambient-Compensated Bimetallic Overload Selection Tables for Combination Starter Units Size 1 Size 2 Motor Motor Motor Motor Thermal Unit Thermal Unit Thermal Unit Thermal Unit Full-Load Full-Load Full-Load Full-Load Number Number Number Number...
Page 782 Model 6 Motor Control Centers 80459-641-01E Section 12—Insulation Resistance 10/2012 Ambient-Compensated Bimetallic Overload Selection Tables for Part Winding Combination Starter Units Size 1 Size 2 Motor Motor Motor Motor Thermal Unit Thermal Unit Thermal Unit Thermal Unit Full-Load Full-Load Full-Load Full-Load Number Number...
Page 783 80459-641-01E Model 6 Motor Control Centers 10/2012 Section 13—Circuit Breaker and Fusible Switch Replacement Section 13—Circuit Breaker For F-frame and K-frame circuit breakers and 100/200 A fusible switches, Schneider Electric recommends replacing the entire disconnect assembly and Fusible Switch instead of replacing the circuit breaker or fusible switch. The disconnect Replacement assembly includes the operator mechanism and the appropriate circuit breaker or switch.
Page 784 Model 6 Motor Control Centers 80459-641-01E Section 14—Installation and Maintenance Log 10/2012 Section 14—Installation and Maintenance Log Date Job Description Name/Initials © 1999–2012 Schneider Electric All Rights Reserved...
Page 785 80459-641-01E Model 6 Motor Control Centers 10/2012 Appendix A—Removal and Installation of Horizontal Bus Barrier Panels Appendix A—Removal and This appendix contains installation and removal instructions for the horizontal bus barrier panels in 15 in. (381 mm) and 20 in. (508 mm) deep Installation of Horizontal Bus Model 6 Motor Control Centers manufactured by Schneider Electric.
Page 786 Model 6 Motor Control Centers 80459-641-01E Appendix A—Removal and Installation of Horizontal Bus Barrier Panels 10/2012 Installation NOTE: The horizontal bus barrier contains two identical panels with arrows at the top. The “handle” on the left panel faces the front of the MCC section. The “handle cavity”...
Page 787 80459-641-01E Model 6 Motor Control Centers 10/2012 Appendix A—Removal and Installation of Horizontal Bus Barrier Panels Fixed Barrier DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. •...
Page 788 Model 6 Motor Control Centers 80459-641-01E Appendix A—Removal and Installation of Horizontal Bus Barrier Panels 10/2012 Figure 133: Horizontal Bus Barrier Installation and Removal Top track Mounting brackets Barrier Installed Barrier Removed Installation 1. Turn off all power supplying this equipment before working on or inside the equipment, and follow lockout/tagout procedures.
Page 789 80459-641-01E Model 6 Motor Control Centers 10/2012 Appendix B—Non-Conductive Horizontal Bus Barrier Retrofit Kit Appendix B—Non-Conductive This appendix contains installation instructions for non-conductive horizontal bus barrier retrofit kits manufactured by Schneider Electric. These Horizontal Bus Barrier kits are for use in 15 in. (381 mm) and 20 in. (508 mm) deep Models 5 and 6 Retrofit Kit Motor Control Centers.
Page 790 Model 6 Motor Control Centers 80459-641-01E Appendix B—Non-Conductive Horizontal Bus Barrier Retrofit Kit 10/2012 Remove Existing Components Follow these instructions to remove the existing top horizontal wireway cover, bus barriers, units below the topshelf, and brackets [15 in. (381 mm) deep MCC]: Horizontal Wireway Cover 1.
Page 791 80459-641-01E Model 6 Motor Control Centers 10/2012 Appendix B—Non-Conductive Horizontal Bus Barrier Retrofit Kit Install the Retrofit Kit Retrofit Brackets and Endcaps Follow the applicable instructions below to install retrofit brackets into 15 in. (381 mm) or 20 in. (508 mm) deep MCCs. The top retrofit bracket must sit flush against the side channel.
Page 792 Model 6 Motor Control Centers 80459-641-01E Appendix B—Non-Conductive Horizontal Bus Barrier Retrofit Kit 10/2012 Figure 138: 20 in. (508 mm) Deep MCC Retrofit Bracket Screw Top retrofit bracket (1/4 x 20 x 1/2 in.) Side channel Topshelf Follow the steps below to install the endcaps (see Figure 139). 1.
Page 793 80459-641-01E Model 6 Motor Control Centers 10/2012 Appendix B—Non-Conductive Horizontal Bus Barrier Retrofit Kit Bottom Track and Bottom Retrofit 1. Using a 1/8 in. (3 mm) drill bit, drill out both of the rivets on the horizontal bus barrier bracket (the L-shaped bracket located on the topshelf—see Bracket Figure 140).
Page 794 Model 6 Motor Control Centers 80459-641-01E Appendix B—Non-Conductive Horizontal Bus Barrier Retrofit Kit 10/2012 Left and Right Panels Installation NOTE: The horizontal bus barrier contains two identical panels with arrows at the top. The “handle” on the left panel faces the front of the MCC section. The “handle cavity”...
Page 795 80459-641-01E Model 6 Motor Control Centers 10/2012 Appendix B—Non-Conductive Horizontal Bus Barrier Retrofit Kit Removal (when required) 1. With one hand, slide the left panel to the right until it unsnaps from the right panel. 2. Align the arrows on the left panel and top track as shown in Figure 144. Lift the panel out of the bottom track, and remove the panel.
Page 796 Model 6 Motor Control Centers 80459-641-01E Appendix C—Automatic Vertical Bus Shutter 10/2012 Appendix C—Automatic Vertical Bus Shutter Introduction The automatic vertical bus shutter is an optional feature for the Model 6 motor control center (MCC) vertical bus. The shutters are pre-assembled DANGER and installed as part of the MCC line-up.
Page 797 80459-641-01E Model 6 Motor Control Centers 10/2012 Appendix C—Automatic Vertical Bus Shutter 3. Vertical Bus Door and Clip: Provides a barrier against incidental contact with the MCC vertical bus. 4. Manual Shutter: Prevents access to the unused vertical bus openings. The manual shutter is held in place by a built-in locking feature that holds the shutter in the closed position during shipping, set-up, and daily operations.
Page 798 Model 6 Motor Control Centers 80459-641-01E Appendix C—Automatic Vertical Bus Shutter 10/2012 8. Loosely insert the two 10-32 x 3/8 in. mounting screws through the inner left edge of the midshelf and into the square nuts in the housing. Figure 147: Shelf Installation—Style 1 Table 18: Shelf Installation Kit Parts—Style 1...
Page 799 80459-641-01E Model 6 Motor Control Centers 10/2012 Appendix C—Automatic Vertical Bus Shutter Removal—Style 1 Follow these instructions to remove the automatic vertical bus shutter assembly (see Figure 149) from an existing Style 1 midshelf. 1. Turn off all power supplying this equipment before working on or inside DANGER the equipment, and follow lockout/tagout procedures.
Page 800 Model 6 Motor Control Centers 80459-641-01E Appendix C—Automatic Vertical Bus Shutter 10/2012 Installation—Style 2 Follow these instructions to install the automatic vertical bus shutter assembly (see Figure 148 on page 126) to an existing Style 2 midshelf (see DANGER Figure 146 on page 125): HAZARD OF ELECTRIC SHOCK, 1.
Page 801 80459-641-01E Model 6 Motor Control Centers 10/2012 Appendix C—Automatic Vertical Bus Shutter Figure 151: Automatic Vertical Bus Shutter Installation—Style 2 Manual shutters Vertical bus Midshelf assembly Mounting screws Mechanism housing Vertical Operator bus door mechanism and rod 9. Remove the manual shutter from the vertical bus assembly. Allow the manual shutter to hang next to the vertical bus assembly.
Page 802 Model 6 Motor Control Centers 80459-641-01E Appendix C—Automatic Vertical Bus Shutter 10/2012 Removal—Style 2 Follow these instructions to remove the automatic vertical bus shutter assembly (see Figure 152 on page 130) from an existing Style 2 midshelf: 1. Turn off all power supplying this equipment before working on or inside DANGER the equipment, and follow lockout/tagout procedures.
Page 803 80459-641-01E Model 6 Motor Control Centers 10/2012 Appendix D—Technical Support Appendix D—Technical The Model 6 Motor Control Center incorporates many Schneider Electric Support products within one package. Following are the Technical Support numbers for some of these products: Device Name Location Technical Support No.
Page 804 Model 6 Motor Control Centers 80459-641-01E Index 10/2012 35, 40, 43 101–102 horizontal bus covers troubleshooting 20, 45, 49, 55 horizontal wire trough Altistart 48 Altivar 61/71 PowerLogic 10–11, 18, 67, 92–93, 95, 97, arc-rated iMCC technical support 100, 125 76, 81 cabling PowerLogic units...
Page 805 Notes...
Page 806 Notes...
Page 807 Notes...
Page 808 Model 6 Motor Control Centers Instruction Bulletin Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. AccuSine, Altivar, Altistart, Mag-Gard, Modicon, Motor Logic, Motor Logic Plus, PowerLogic, PowerPact, Square D, Schneider Electric, and TeSys are trademarks or registered trademarks of Schneider Electric USA, Inc.
Page 813 48049-251-01 02/2006 Instruction Bulletin Cedar Rapids, IA, USA ECN 733C Replaces 48049-251-01 03/2004 M-frame Circuit Breakers Retain for future use. Retain for future use. NECESSARY TOOLS ® Screwdriver, Pozidriv #2 or 3, or slotted Socket Wrench, 7 mm internal hex Screwdriver, long-shanked slotted Torque Wrench, 5/16 in.
Page 814 M-frame Circuit Breakers 48049-251-01 02/2006 4. Prepare enclosure for circuit breaker (See Figure 18 for mounting hole and cover cutout dimensions). — Drill mounting holes in mounting surface. Tap holes for 10-32 threads. — Cut opening in cover for circuit breaker handle, handle escutcheon, accessory cover, or accessory cover escutcheon.
Page 815 48049-251-01 M-frame Circuit Breakers 02/2006 2. Place circuit breaker on I-Line pan with jaws Figure 4: Place Circuit Breaker on Pan (A) pushed against bus 3. Insert long-shanked slotted screwdriver (A) Figure 5: Start Racking Circuit Breaker onto Bus into slot. Rack circuit breaker onto bus. 4.
Page 816 M-frame Circuit Breakers 48049-251-01 02/2006 INSTALL CABLE CAUTION Square conductor ends and preform conductors to final configuration. Using a proper insulation HAZARD OF FALSE TORQUE INDICATION stripping tool, strip conductor ends as Do not allow conductor strands to interfere with threads of wire binding recommended in Table 1.
Page 817 48049-251-01 M-frame Circuit Breakers 02/2006 AL1200P24K and CU1200P24K Lug Kits For factory-installed lugs, install cable in order Figure 9: AL1200P24K and CU1200P24K Lug Cable Installation listed and torque wire binding screw as recommended on the faceplate and Table 1. NOTE: Install bottom cables first. Bottom wire binding screws must be fully tightened before installing top cables.
Page 818 M-frame Circuit Breakers 48049-251-01 02/2006 2. Wrap rope (A) several times until space Figure 11: Wrap Rope between first two sets of conductors is completely filled. Weave final rope loop underneath previous loop (B). Bring rope (C) through right-hand space. Pull rope taut. 3.
Page 819 48049-251-01 M-frame Circuit Breakers 02/2006 INSTALL ACCESSORIES This subsection applies if circuit breaker has factory-installed or field- installed accessories. Remove Accessory Cover Figure 14: Remove Accessory Cover 1. Make sure circuit breaker is in tripped or off position. 2. Loosen four accessory cover screws (A) and remove accessory cover (B).
Page 820 M-frame Circuit Breakers 48049-251-01 02/2006 Note: All diagrams show circuit breaker in tripped position Table 4: Accessory Control Wiring Diagrams Function Connector Description Alarm Contacts Remote Operation Open/Closed circuit breaker MN/MX Auxiiliary or switch position contacts Contacts Bell alarm D1/C1 Undervoltage trip device D2/C2 Remote...
Page 821 48049-251-01 M-frame Circuit Breakers 02/2006 OPERATION Figure 16: Press Push-to-trip Button Press push-to-trip button (A) at installation to check operation. Repeat once a year to exercise circuit breaker. NOTE: Push-to-trip button will not trip circuit breaker if it is in the off (O) position. TRIP UNIT ADJUSTMENT Figure 17: Adjust Instantaneous Trip Switch...
Page 822 M-frame Circuit Breakers 48049-251-01 02/2006 DIMENSIONS Enclosure Information Table 5: Enclosure Dimensions Circuit Breaker Enclosure Dimensions (H x W x D) 51.9 x 20.25 x 7.75 1318.3 x 514.4 x 196.9 Figure 18: Enclosure Mounting Holes and Door Cutout Dimensions Dimensions: in.
Page 823 48049-251-01 M-frame Circuit Breakers 02/2006 Circuit Breaker Dimensions Figure 19: Individually-mounted 800 A 3-pole Circuit Breaker with Lugs at Both Ends Dimensions: in. [mm] © 2003–2006 Schneider Electric All Rights Reserved...
Page 824 M-frame Circuit Breakers 48049-251-01 02/2006 Figure 20: Individually-mounted 800 A 3-pole Circuit Breaker without Lugs Partial View B (opposite side) Partial View A (opposite side) Dimensions: in. [mm] © 2003–2006 Schneider Electric All Rights Reserved...
Page 825 48049-251-01 02/2006 Boletín de instrucciones Cedar Rapids, IA, EUA ECN 733C Reemplaza 48049-251-01 03/2004 Interruptores automáticos con marco M Conservar para uso futuro. HERRAMIENTAS NECESARIAS ® Desatornillador, Pozidriv no. 2 ó 3, o de punta plana Llave de cubo, cavidad hexagonal interna de 7 mm Desatornillador de punta plana y cuerpo largo Llave de apriete prefijado, de 5/16 pulg.
Page 826 Interruptores automáticos con marco M 48049-251-01 02/2006 4. Prepare el gabinete para instalar el interruptor automático (vea la figura 18 para obtener las dimensiones de los agujeros de montaje así como de los recortes en la cubierta. — Perfore los agujeros en la superficie de montaje para tornillos con roscas de 10-32.
Page 827 48049-251-01 Interruptores automáticos con marco M 02/2006 2. Coloque el interruptor automático en la Figura 4: Colocación del interruptor automático en la bandeja bandeja I-Line con las mordazas (A) totalmente encajadas en la barra. 3. Inserte el desatornillador de punta plana y Figura 5: Inserción del interruptor automático en la barra cuerpo largo (A) en la ranura.
Page 828 Interruptores automáticos con marco M 48049-251-01 02/2006 INSTALACIÓN DE CABLES PRECAUCIÓN Corte las puntas de los conductores en forma cuadrada y prefórmelos en la configuración PELIGRO DE INDICACIÓN FALSA DEL PAR DE APRIETE final. Con una herramienta de aislamiento No permita que los hilos del conductor interfieran con las roscas del tornillo adecuada, pele las puntas de los conductores de sujeción de cables.
Page 829 48049-251-01 Interruptores automáticos con marco M 02/2006 Accesorios de zapatas AL1200P24K y CU1200P24K Para las zapatas instaladas en fábrica, instale Figura 9: Instalación de los cables en las zapatas AL1200P24K y los cables en el orden indicado y apriete el CU1200P24K tornillo de sujeción de cables en los valores recomendados en la placa frontal y en la tabla 1.
Page 830 Interruptores automáticos con marco M 48049-251-01 02/2006 Inmovilice los conductores del interruptor Figura 10: Entrelace de los conductores automático de acuerdo con las recomendaciones de la tabla 2. Enrede los conductores con 9 m (30 pies) de cuerda de sisal de 9,5 mm (3/8 pulg) o equivalente.
Page 831 48049-251-01 Interruptores automáticos con marco M 02/2006 6. Enrede la cuerda (A) varias veces hasta Figura 13: Entrelace de la cuerda llenar completamente el espacio entre el segundo y tercer grupo de conductores. Enrede el bucle final de la cuerda (B) debajo del bucle anterior, como se muestra.
Page 832 Interruptores automáticos con marco M 48049-251-01 02/2006 Nota: Todos los diagramas muestran el interruptor automático en posición de disparado. Tabla 4: Diagramas del alambrado de control de los accesorios Función Conector Descripción Contactos de Funcionamiento alarma Contactos del interruptor remoto MN/MX automático o desconectador en...
Page 833 48049-251-01 Interruptores automáticos con marco M 02/2006 DESMONTAJE DEL INTERRUPTOR AUTOMÁTICO PELIGRO PELIGRO DE DESCARGA ELÉCTRICA, EXPLOSIÓN O DESTELLO Desenergice el equipo antes de realizar POR ARQUEO cualquier trabajo en él. • Utilice equipo de protección personal (EPP) apropiado y siga las Desmonte el interruptor automático en el orden prácticas de seguridad eléctrica establecidas por su Compañía (consulte inverso al de su instalación.
Page 834 Interruptores automáticos con marco M 48049-251-01 02/2006 DIAGNÓSTICO DE PROBLEMAS Si se presentan problemas durante la instalación, consulte la siguiente información. Si persiste el problema, póngase en contacto con su distribuidor más cercano. PELIGRO PELIGRO DE DESCARGA ELÉCTRICA, Condición Causas posibles Solución EXPLOSIÓN O DESTELLO POR ARQUEO 1.
Page 835 48049-251-01 Interruptores automáticos con marco M 02/2006 Figura 18: Dimensiones de los agujeros de montaje y de los recortes de la puerta del gabinete Recorte para la cubierta de accesorios Recorte para la palanca Recorte para el escudo de la palanca Dimensiones: pulg Recorte para el escudo de la cubierta de accesorios [mm]...
Page 836 Interruptores automáticos con marco M 48049-251-01 02/2006 Dimensiones del interruptor automático Figura 19: Interruptor automático de montaje individual de 3 polos, 800 A con zapatas en ambos extremos DISPARADO Dimensiones: pulg [mm] © 2003–2006 Schneider Electric Reservados todos los...
Page 837 48049-251-01 Interruptores automáticos con marco M 02/2006 Figura 20: Interruptor automático de montaje individual de 3 polos, 800 A sin zapatas Vista parcial A Partial View B (lado opuesto) (opposite side) Vista parcial B Partial View A (lado opuesto) (opposite side) DISPARADO Dimensiones: pulg [mm]...
Page 838 Interruptores automáticos con marco M 48049-251-01 02/2006 © 2003–2006 Schneider Electric Reservados todos los...
Page 839 48049-251-01 02/2006 Directives d’utilisation Cedar Rapids, IA, É.-U. ECN 733C Remplace 48049-251-1 03/2004 Disjoncteurs à châssis M À conserver pour usage ultérieur. OUTILS NÉCESSAIRES ® Tournevis, Pozidriv 2 ou 3 ou plat Clé à douille, hex interne de 7 mm Tournevis, plat à...
Page 840 Disjoncteurs à châssis M 48049-251-01 02/2006 4. Préparer le boîtier pour le disjoncteur (voir la figure 18 pour les dimensions des trous de montage et des découpages du couvercle). — Percer les trous de montage dans la surface de montage. Tarauder les trous pour filetage de 10-32.
Page 841 48049-251-01 Disjoncteurs à châssis M 02/2006 2. Placer le disjoncteur sur la cuve I-Line avec Figure 4 : Placer le disjoncteur sur la cuve les mâchoires (A) contre la barre-bus. 3. Insérer un tournevis plat à longue tige (A) Figure 5 : Commencer à embrocher le disjoncteur sur les barres-bus dans une fente.
Page 842 Disjoncteurs à châssis M 48049-251-01 02/2006 INSTALLATION DES CÂBLES ATTENTION Couper les extrémités des conducteurs bien droit et leur donner leur configuration définitive. RISQUE D'INDICATION ERRONÉE DU COUPLE Au moyen d'un outil à dénuder l'isolation Ne laissez pas les torons du conducteur s'engager dans les filets de la vis approprié, dénuder les extrémités des de fixation.
Page 843 48049-251-01 Disjoncteurs à châssis M 02/2006 Kits de cosses AL1200P24K et CU1200P24K Pour les cosses installées à l'usine, installer les Figure 9 : Installation des câbles des cosses AL1200P24K et câbles dans l'ordre indiqué et serrer la vis de CU1200P24K fixation de fils au couple recommandé...
Page 844 Disjoncteurs à châssis M 48049-251-01 02/2006 Entraver les conducteurs du disjoncteur comme Figure 10 : Entourer les conducteurs indiqué au tableau 2. Entourer les conducteurs à l'aide de 9 m (30 pi) de corde en sisal de 9,5 mm (3/8 po) ou l'équivalent.
Page 845 48049-251-01 Disjoncteurs à châssis M 02/2006 6. Faire plusieurs tours avec la corde (A) Figure 13 : Entourer de corde jusqu'à ce qu'elle remplisse complètement l'espace entre le deuxième et le troisième jeu des conducteurs. Faire passer la dernière boucle de la corde (B) sous la Extrémité...
Page 846 Disjoncteurs à châssis M 48049-251-01 02/2006 Remarque : Tous les schémas indiquent un disjoncteur dans la position déclenché. Tableau 4 : Schémas de câblage de contrôle des accessoires Fonction Connecteur Description Contacts d'alarme Fonctionnement à Contacts de disjoncteur distance MN/MX ou d'interrupteur en Contacts position ouvert/fermé...
Page 847 48049-251-01 Disjoncteurs à châssis M 02/2006 DÉMONTAGE DU DISJONCTEUR DANGER Couper l'alimentation de l'appareil avant d'y RISQUE D'ÉLECTROCUTION, D'EXPLOSION OU D'ÉCLAIR D'ARC travailler. • Portez un équipement de protection personnel (ÉPP) approprié et Retirer le disjoncteur dans l'ordre inverse de son observez les méthodes de travail électrique sécuritaire.
Page 848 Disjoncteurs à châssis M 48049-251-01 02/2006 DÉPANNAGE Si des problèmes surviennent pendant l'installation, se reporter aux consignes suivantes. Si les problèmes persistent, contacter le bureau de service local. DANGER RISQUE D'ÉLECTROCUTION, Condition Causes possibles Solution D'EXPLOSION OU D'ÉCLAIR D'ARC 1. Réglage de déclenchement 1.
Page 849 48049-251-01 Disjoncteurs à châssis M 02/2006 Figure 18 : Dimensions des trous de montage et des découpages du couvercle du boîtier Découpage pour le couvercle des accessoires Découpage pour la manette Découpage pour le plastron de la manette Dimensions : po Découpage pour le plastron du couvercle des accessoires [mm] ©...
Page 850 Disjoncteurs à châssis M 48049-251-01 02/2006 Dimensions du disjoncteur Figure 19 : Disjoncteur monté individuellement, à 3 pôles, 800 A, avec cosses aux deux extrémités DÉCLENCHÉ Dimensions : po [mm] © 2003–2004 Schneider Electric Tous droits réservés...
Page 851 48049-251-01 Disjoncteurs à châssis M 02/2006 Figure 20 : Disjoncteurs montés individuellement, à 3 pôles, 800 A, sans cosses Vue partielle A Partial View B (côté opposé) (opposite side) Vue partielle B Partial View A (côté opposé) (opposite side) DÉCLENCHÉ Dimensions : po [mm] ©...
Page 852 Disjoncteurs à châssis M Interruptores automáticos con marco M Disjoncteurs à châssis M Electrical equipment should be installed, Solamente el personal especializado deberá instalar, Seul un personnel qualifié doit effectuer l’installation, operated, serviced, and maintained only by hacer funcionar y prestar servicios de mantenimiento al l’utilisation, l’entretien et la maintenance du matériel qualified personnel.
Page 853 48940-218-01 Instruction Boletín de Directives 11/2005 Bulletin instrucciones d'utilisation Cedar Rapids, IA, USA ECN 044E Replaces / Reemplaza / Remplace 48940-218-01 08/2004 ® Powerpact QB, QD, QG and QJ Molded Case Circuit Breakers and Automatic Switches Desconectadores/seccionadores e interruptores automáticos en caja ®...
Page 854 ® Powerpact QB, QD, QG and QJ Molded Case Circuit Breakers and Automatic Switches ® Desconectadores/seccionadores e interruptores automáticos en caja moldeada Powerpact QB, QD, QG y QJ 48940-218-01 ® Interrupteurs automatiques et disjoncteurs à boîtier moulé Powerpact QB, QD, QG et QJ 11/2005 ®...
Page 855 ® Powerpact QB, QD, QG and QJ Molded Case Circuit Breakers and Automatic Switches ® 48940-218-01 Desconectadores/seccionadores e interruptores automáticos en caja moldeada Powerpact QB, QD, QG y QJ ® 11/2005 Interrupteurs automatiques et disjoncteurs à boîtier moulé Powerpact QB, QD, QG et QJ 7.
Page 856 ® Powerpact QB, QD, QG and QJ Molded Case Circuit Breakers and Automatic Switches ® Desconectadores/seccionadores e interruptores automáticos en caja moldeada Powerpact QB, QD, QG y QJ 48940-218-01 ® Interrupteurs automatiques et disjoncteurs à boîtier moulé Powerpact QB, QD, QG et QJ 11/2005 WIRE INSTALLATION INSTALACIÓN DE CABLES...
Page 857 ® Powerpact QB, QD, QG and QJ Molded Case Circuit Breakers and Automatic Switches ® 48940-218-01 Desconectadores/seccionadores e interruptores automáticos en caja moldeada Powerpact QB, QD, QG y QJ ® 11/2005 Interrupteurs automatiques et disjoncteurs à boîtier moulé Powerpact QB, QD, QG et QJ Figure / Figura / Figure 4 : Lug Connection / Conector tipo zapata / Connecteur type cosse Line End Load End...
Page 858 ® Powerpact QB, QD, QG and QJ Molded Case Circuit Breakers and Automatic Switches ® Desconectadores/seccionadores e interruptores automáticos en caja moldeada Powerpact QB, QD, QG y QJ 48940-218-01 ® Interrupteurs automatiques et disjoncteurs à boîtier moulé Powerpact QB, QD, QG et QJ 11/2005 CIRCUIT BREAKER FUNCIONAMIENTO DEL...
Page 859 ® Powerpact QB, QD, QG and QJ Molded Case Circuit Breakers and Automatic Switches ® 48940-218-01 Desconectadores/seccionadores e interruptores automáticos en caja moldeada Powerpact QB, QD, QG y QJ ® 11/2005 Interrupteurs automatiques et disjoncteurs à boîtier moulé Powerpact QB, QD, QG et QJ TROUBLESHOOTING DIAGNÓSTICO DE PROBLEMAS DÉPANNAGE...
Page 860 ® Powerpact QB, QD, QG and QJ Molded Case Circuit Breakers and Automatic Switches ® Desconectadores/seccionadores e interruptores automáticos en caja moldeada Powerpact QB, QD, QG y QJ 48940-218-01 ® Interrupteurs automatiques et disjoncteurs à boîtier moulé Powerpact QB, QD, QG et QJ 11/2005 DIMENSIONS DIMENSIONES...

Hach sc200 User Manual

Chapter 2, Calibration

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