Technogym Synchro Excite 500SP Service Maintenance Manual
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Technogym Synchro Excite 500SP Service Maintenance Manual

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  • Page 1 & ERVICE MAINTENANCE MANUAL . 2.0...
  • Page 3 The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

  • Page 5: Table Of Contents

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Contents 1. GENERAL NOTICES............................. 1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ......................1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL SPECIFICATIONS ........................2.1 2.1.
  • Page 6 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 4.1. C .......................... 4.1 ARDIO THEATER CONNECTION 4.2. PC ..........................4.2 LINK FOR PROGRAMMING 4.3. C ..........4.3 ABLE FOR EXCHANGING CHANNEL TUNING DATA BETWEEN TWO MACHINES 4.4. M ........................
  • Page 7 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.3.3. 700WTV version (Wellness TV)......................7.12 7.4. C ........................7.13 ARDIO RECEIVER DISASSEMBLY 7.5. F ........................7.15 IXED HANDGRIPS DISASSEMBLY 7.6. H ..........................7.16 AND SENSOR DISASSEMBLY 7.7. G .............................
  • Page 8 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.2.13. Resetting parameters to default values ....................9.11 9.2.14. Format P&P............................9.12 9.2.15. SN 9.12 9.3. U 700 WTV ..................9.13 SER MENU CONFIGURATION FOR MODELS 9.3.1. SN 9.14 9.3.2.
  • Page 9 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.6.1. Tuning TV channels..........................9.37 9.6.2. Wellness TV adjustments ........................9.41 9.7. R 700WTV ..................9.42 ADIO MENU CONFIGURATION FOR MODELS 9.7.1. Tuning radio channels.......................... 9.42 9.8. T ........................
  • Page 10 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Page intentionally left blank Pagina vi...

  • Page 11: General Notices

    1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

  • Page 12: General Rules For Repair Procedures

    1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

  • Page 13: Technical Specifications

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 2. TECHNICAL SPECIFICATIONS 2.1. PRODUCT CODES The machine codes take into account all the possible variants and options available for the products. The machine code, which does not include the SN, consists of 16 alphanumeric characters arranged as follows: Characters Description Key to values 1,2,3...

  • Page 14: Colour Options

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 In case of overseas delivery, use “S” packaging type to order equipments with European power cord or ”U” packaging type to order equipments with US style power cord For example, a possible product code would be: DA573DTAN00RDUKE which is interpreted as follows:...

  • Page 15: Product Characteristics

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 2.3. PRODUCT CHARACTERISTICS VERSION 700 - 500SP 700SP 700WTV 100-230VAC 100-230VAC Power requirement: Self-powered Self-powered 50/60 Hz 50/60 Hz Energy Consumption: 100 VA Self-powered 100 VA Self-powered 11.3 VA 11.3 VA Consumption Stand-by (110 VAC)

  • Page 16: Mechanical Characteristics

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 2.4. MECHANICAL CHARACTERISTICS VERSION 500 – 700 - 700WTV 500SP – 700SP 752 mm – 30” Width 2042mm – 80” Length 1609mm – 63” Height 148 Kg - 326 lbs 150 Kg - 330 lbs Weight Pagina 2.4...

  • Page 17: Ambient Specifications

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 2.5. AMBIENT SPECIFICATIONS Operating from 5° to 35° C Temperature Storage from -10° to 70° C Operating from 30% to 80% non- Humidity condensing Storage from 5% to 85% non-condensing 2.6.

  • Page 18: Wiring Diagrams

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 2.7. WIRING DIAGRAMS 2.7.1. (ARM B MODEL OARD 2.7.1.1. Powered version (500) CSAFE DUAL BOARD READER CBQ-13 CU-132 Patch conn. ARM DISPLAY BOARD ELT-16 RECEIVER CBQ-32 KEYBOARD DISPLAY ELT-07 ELT-05 Patch...

  • Page 19: Self-Powered Version (500Sp)

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 2.7.1.2. Self-Powered version (500SP) CSAFE DUAL BOARD READER CBQ-13 CU-132 Patch conn. CBQ-32 ARM DISPLAY BOARD ELT-16 RECEIVER KEYBOARD DISPLAY ELT-07 ELT-05 Patch Patch conn. 2 conn. 1 Patch ELT-06 ELT-04...

  • Page 20: Powered Version (700)

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 2.7.2. (ARM MODEL BOARD 2.7.2.1. Powered version (700) LEFT RIGHT RECEIVER LEVER LEVER ELT-10 ELT-10 CSAFE DUAL Patch Patch ELT-16 BOARD conn. conn. READER CBQ-13 CU-132 Patch conn. Patch HAND ELT-19...

  • Page 21: Self-Powered Version (700Sp)

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 2.7.2.2. Self-Powered version (700SP) LEFT RIGHT LEVER LEVER RECEIVER ELT-10 ELT-10 DUAL CSAFE Patch Patch ELT-16 conn. conn. BOARD READER CBQ-13 CU-132 Patch conn. Patch HAND CBQ-32 ELT-19 ARM DISPLAY BOARD ELT-31 CONNECTOR...

  • Page 22: Powerded Version (700Wtv)

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 2.7.3. 700 W – D ELLNESS MODEL IGITAL 2.7.3.1. Powerded version (700WTV) Antenna CONNECTORS inlet PANEL ELT-32 C-SAFE iPOD DOCKING CU167 STATION CONNECTORS BOARD CU166 CU164 tuner DIGITAL TV Patch BOARD CU124...

  • Page 23: Wiring

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 2.8. WIRING The connectors indicated in the following pages, refer to 700 model’s LED Boards, unless otherwise indicated. The colour of the cables can be changed, refer in particular to the Pin Out. 2.8.1.

  • Page 24: Cu Cables

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 2.8.3. CABLES CU132: TGS Cable (Patch conn. – Dual TGS reader) Dual TGS reader Patch conn. Signal Colour +12 Vdc power supply Black Green Black Black CU158: AUX signals cable (CPU board –Digital TV board) CPU board Digital TV board...
  • Page 25 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 CU164: Audio/Video signal cable (Digital TV board – AUX input board) Digital TV board AUX input board Signal Colour GND video Black Signal video Black GND audio L Black Signal audio L Black...

  • Page 26: Elt Cables

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 CU169: Display power supply cable (CPU board – Digital TV board – Patch conn.) CPU board Digital TV board Patch connn. Signal Colour CN20 Yellow/Green GND 12Vdc Black GND 5Vdc Black sensing GND 5Vdc...
  • Page 27 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 ELT-01: Alternator cable (Brake board – Alternator – Battery – Inlet for battery charging) Brake board Battery charging Signal Colour Alternator Battery inlet V+ voltage from Faston alternator V- voltage from Black Faston...
  • Page 28 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 ELT-05: Power supply cable between upper and lower assemblies (Patch connector 1 - Display Board) Patch connector Display Board Signal Colour White - sensing +5 Vdc digital Green +12 Vdc Black +5 Vdc...
  • Page 29 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 ELT-09: Handlebar sensor cable (Connector board - Patch connector 5) Connector board Signal Colour Patch connector 5 Braid Sensor signal reference White Left sensor signal Black Braid Sensor signal reference Green Right sensor signal ELT-10: Lever cable...
  • Page 30 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 ELT-23: Handlebar sensor cable (Patch connector 5 – Sensors) Patch Sensors Signal Colour connector rh 1 rh 2 lh 1 lh 2 Braid Sensor signal reference Black down down Left sensor signal White...

  • Page 31: Principles Of Operation

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 3. PRINCIPLES OF OPERATION 3.1. BLOCK DIAGRAM The machine block diagram is illustrated in the figure below: LED DISPLAY WTV DISPLAY C-SAFE iPOD DOCKING STATION CONNECTORS BOARD LEFT RIGHT C-SAFE LEVER...

  • Page 32: Led Arm Display Boards (500 And 500Sp)

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 3.1.1. LED ARM D (500 500SP) ISPLAY BOARDS The display contains only one board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the brake Board.
  • Page 33 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 3.1.2. (700 700SP) ISPLAY OARDS The display contains only one board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the Brake Board.

  • Page 34: Wellness Tv Display Boards -Digital Tv (700Wtv)

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 3.1.3. TV D –D TV (700WTV) ELLNESS ISPLAY BOARDS IGITAL 3.1.3.1. CPU board The board is called “Unified Board”, it is the circuit board which incorporates the CPU, its control logic, the FLASH EPROM containing the operating program of the machine.

  • Page 35: Lcd Inverter

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 3.1.3.3. LCD Inverter This device powers the LCD Display lamps. It receives DC power supplies (12 Vdc supply and 3.3 Vdc enable signal) from the CPU Board, and generates the AC voltage (380 Vac) needed to power the LCD.

  • Page 36: Csafe Board

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 3.1.4. AFE BOARD This board makes available a communication port, on 1 externally accessible connector, which can be used for interfacing compatible CSafe devices such as the CardioTheater readers. This connector is situated on the back of the display.

  • Page 37: Brake Board

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 3.1.7. RAKE BOARD There are 2 versions of the Brake Board, one which is used on the mains powered version and the other on the self-powered version. In either case, the Brake Board consists of: Power supply section which generates the low voltages used by the machine: +5 Vdc and +12 Vdc.

  • Page 38: Power Entry Module

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 3.1.10. P OWER ENTRY MODULE This is a module consisting of: • power inlet socket; • power outlet socket; • fuse-holder for protecting line voltage and neutral with two 3.15A fast-blow fuses. It is situated on the side of the rear platform.

  • Page 39: External Power Supply Input

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 3.1.13. E XTERNAL POWER SUPPLY INPUT Only for 500SP and 700SP versions. This is a socket for plugging in the external power supply that comes with the machine, which can be used to recharge the battery.

  • Page 40: Brake Control

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 3.2. BRAKE CONTROL 3.2.1. ECHANICS The motion of the pedals imparts a rotation to the primary shaft via the belts and pulley system. The primary shaft is connected to the secondary shaft and so to the brake, by means of a belt. The speed sensor (only on mains operated models) attached to the frame detects the heads of the screws which secure the disk to the flywheel, and generates a signal proportional to the speed.
  • Page 41 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 The electromagnetic field produced by the winding and the rotation of the disk will induce eddy currents in the disk itself, giving rise to a force that tends to brake its motion. This generates the exercise resistance.

  • Page 42: The Signals Involved

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 3.2.3. HE SIGNALS INVOLVED The machine uses the following control signals: • RS-485 Signal This is a digital signal exchanged between the Brake Board and the Display Board. There is no provision for monitoring its state.

  • Page 43: Accessories

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 4. ACCESSORIES 4.1. CARDIO THEATER CONNECTION The machine can be connected to the CardioTheater by means of the RJ45 connector on the CSafe board. The CardioTheater unit must be provided with a power cable having the following pin-out: RJ45 Connector Signal +5 Vdc Ground...

  • Page 44: Pc Link For Programming

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 4.2. PC LINK FOR PROGRAMMING The machine can be connected to a PC for programming by means of the RJ45 connector on the CSafe board. WARNING: for the numbering of the pins, on RJ45 connector, please refer to the diagram below: When programming the machine sometimes it is necessary to fit plug into the free RJ-45 port on the back of the display, to avoid any type of interference during the operation.

  • Page 45: Cable For Exchanging Tv Channel Tuning Data Between Two Machines

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 4.3. CABLE FOR EXCHANGING TV CHANNEL TUNING DATA BETWEEN TWO MACHINES The link for transferring the TV channel tuning data from one machine to the other is effected via a special cable, which plugs into the RJ45 connectors of the CSafe boards.

  • Page 46: Monitor Plug For Csafe Port

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 4.4. MONITOR PLUG FOR CSAFE PORT When the plug code 0WC00639AA is fitted into any one of the CSafe ports on the machine, the corresponding LED should illuminate to indicate the presence of the 5 Vdc supply on the port. During the CSafe port test function, the plug connects the transmit channel directly to the receive channel, thereby producing a positive test outcome if the port is functioning correctly.

  • Page 47: Wellness Tv Upgrade Kit

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 4.5. WELLNESS TV UPGRADE KIT There are upgrade kits available for converting Excite machines from the version with traditional LED Display to the Wellness TV Display version with ACTIVE TV interface and integrated digital TV decoder.
  • Page 48 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 DVB-T LIBYA Pagina 4.6...
  • Page 49 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Page intentionally left blank Page 4.7...

  • Page 51: Installation Instructions

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 52: Installation Requirements And Specifications For Wellness Tv Machines

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 5.2. INSTALLATION REQUIREMENTS AND SPECIFICATIONS FOR WELLNESS TV MACHINES You can find below the data useful for antenna technician, in order to check if the antenna signal is suitable for Excite Wellness TV machines.

  • Page 53: Analogue Signal

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 5.2.2. ANALOGUE SIGNAL ALL STANDARD Level Higher than -50 dBm (59 dBµV) (-1 dBmV) Quality S/N (Signal to Noise ratio) Higher than +50 WARNING: If the machine is not connected to a terrestrial antenna--or if it is but the antenna signal line is interrupted by devices such as TV distribution units, modulators, etc.--the machine will not be able to receive a usable antenna signal for radio channel tuning.

  • Page 54: First Power-On

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 5.4. FIRST POWER-ON After completing the installation procedure, the machine is ready for use. On the 500, 700 and 700WTV models, simply turn the on/off switch from position 0 to position 1, while on the 500SP and 700SP models it is necessary to get on the machine and start pedaling.

  • Page 55: Troubleshooting

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6. TROUBLESHOOTING The troubleshooting procedures are illustrated by means of flow diagrams. To facilitate interpretation of these diagrams, the following standard box shapes are used: This type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction.

  • Page 56: Troubleshooting Service Menu: Active Wellness Tv Models

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.1. TROUBLESHOOTING SERVICE MENU: ACTIVE WELLNESS TV MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by pressing the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in the picture below.

  • Page 57: I2C Device Test

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Here below have been detailed all the parameters of the menu. 6.1.1. I2C D EVICE The I2C Device test checks the communication following the 32K and 256K memories. The test can have two outcomes: •...

  • Page 58: Tgs Com Test

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.1.4. TGS COM T The test checks the communication with the TGS reader. The test can have two outcomes: • “Test Successful”: This means that the test was completed successfully, i.e. that serial communications on the selected port are correct.

  • Page 59: Service Troubleshooting Menu: Modelli Led

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.2. SERVICE TROUBLESHOOTING MENU: MODELLI LED The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 and 700 models. •...

  • Page 60: Automatic Test

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 TROUBLESHOOTING AUTOMATIC TEST MANUAL TEST MAN.KEYBOARD I2C Devices Test TEST LED Test TGS COM Test SERIAL PORTS Low Kit COM Test TEST CSafe COM Test To scroll through the list of available functions, press the + or – effort level keys to display the next or the preceding item;...

  • Page 61: Led Test

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.2.1.2. LED Test The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also tests the buzzer by changing the frequency to produce a variation in the tone of the sound. There is no message displayed concerning the outcome of this test, which must therefore be checked visually.

  • Page 62: The Display Fails To Illuminate

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.3. THE DISPLAY FAILS TO ILLUMINATE This error occurs when the power supply voltage is not reaching the upper assembly. 6.3.1. 700 M ODELS THE DISPLAY DOES NOT ILLUMINATE Plug the machine into a Does the wall outlet supply the...
  • Page 63 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Is the AC v oltage at the Is the AC v oltage at the Replace the power input of the brake board output of the power entry entry module correct? module correct? Replace...

  • Page 64: 500Sp And 700Sp Models

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.3.2. 500SP 700SP M ODELS The problem may be caused by the display Board don’t receiving the speed signal THE DISPLAY DOES NOT ILLUMINATE Correct operation: after 30 seconds without Is the user pedaling? pedaling the machine switches off...
  • Page 65 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Is the RPM signal and the Replace the Brake DC v oltage at the input to Replace the Stator board the brake board correct? Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: To speed up the troubleshooting procedure, check the state of the power indicator LEDs on the various circuit boards.

  • Page 66: 700Wtv Wellness Tv Models

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.3.3. 700WTV W ELLNESS MODELS THE DISPLAY DOES NOT ILLUMINATE Does the wall outlet supply the Plug the machine into a correct v oltage? working electrical outlet Is the mains lead OK? Replace the mains lead Are the f uses OK? Replace the f uses...
  • Page 67 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Start exercising by choosing "Quick-Start" mode and press on the Touch- Replace CPU board Sensors: Is the resistance change? Do y ou hear beep sound? Replace the LCD inv erter. Does the problem Def ectiv e LCD inv eter persists?
  • Page 68 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Is the v oltage at the Is the v oltage at the input Replace the power output of the power entry of the Brake board entry module module correct? correct? Replace ELT-00 cable Are the v oltages at the...
  • Page 69 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the LED D41 (green) of the display board, is correctly lit on. Start exercising in “Quick-Start”...

  • Page 70: The Touch Screen Does Not Work / It's Not Calibrated

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.4. THE TOUCH SCREEN DOES NOT WORK / IT’S NOT CALIBRATED TOUCH SCREEN DOES NOT WORK / NOT CALIBRATED Check and update the HW and SW related to the Touch Screen Carry out the Touch Screen Touch Screen not...

  • Page 71: No Audio Sound

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.5. NO AUDIO SOUND This error can be due to an incorrect machine configuration, or to problems with the audio circuit. NO AUDIO SOUND Correctly conf igure the Is the TV standard correctly "TV Standard"...

  • Page 72: N Otv Picture

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.6. NO TV PICTURE Check that the machine is connected to an antenna signal This error can be due to an incorrect machine configuration, or to problems with the antenna signal. ATTENTION - ONLY FOR JAPAN: Before to carry out the following troubleshooting, check that the B-CAS card is correctly inserted on the TV Digital Board.
  • Page 73 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Conf igure the Is the TV standard correctly "TV standard" conf igured? parameter Check the Antenna signal. Check the conditions of Replace the CU-198 antenna cable. cable. It is CU-198 ok? Replace the Digital TV board Replace the CU160 cable.
  • Page 74 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Check that the antenna cable is correctly connected to the TUNER on Digital TV board. Carry out the configuration procedure as detailed at paragraph 9.5.6. “TV Standard”. Check that the antenna signal matches with the minimal requested specifications detailed at paragraph: 5.2.

  • Page 75: The Radio Does Not Play

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.7. THE RADIO DOES NOT PLAY With the ANALOGIC signal, the radio signal can only be acquired from an aerial antenna signal. If the machine is connected to a digital source (or to a satellite antenna) it will be impossible to use the radio function.
  • Page 76 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Check that the antenna signal matches with the minimal requested specifications detailed at paragraph: 5.2. “Installation requirements and specifications for Wellness TV machines”. If you replace Display board/Brake board, check that its SW version is updated, otherwise install the last version.

  • Page 77: The Ipod Does Not Work

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.8. THE IPOD DOES NOT WORK THE iPOD DOES NOT W ORK Check the audio connection system Enter the audio/video files Is the iPod detected by the lists. Can you see the list of all machine? the files uploaded on the iPod? Update the iPod SW version...
  • Page 78 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Is the v oltage at the output of Replace CU167 cable the AUX board correct? Is the v oltage at the input of the Replace CU169 cable Replace the AUX board AUX board correct? Is the v oltage on the patch Is the v oltage at the output of...
  • Page 79 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Switch on the machine, connect the iPod on the docking station and check that the device is correctly detected by the machine. Check that the audio/video files uploaded in the iPod are visible and selectable through the WTV interface.

  • Page 80: The Equipment Is Locked (Com)" Message On Display

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.9. “THE EQUIPMENT IS LOCKED (COM)” MESSAGE ON DISPLAY This error message can be caused by loss of communication between the lower and upper assemblies. The error is displayed by a massage and stored in the “Errors Log” section. To reinstate communications between the lower and upper assemblies: Check that cables ELT-06 and ELT-07 are correct, using the Test Box Excite and replace if necessary;...

  • Page 81: There Is No Resistance

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.10. THERE IS NO RESISTANCE The machine will not produce resistance if: • the display board is not receiving a speed signal; • the brake board is not generating current; •...
  • Page 82 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1-2 of the connector CN2 on the brake board and exercise at a speed of 60 RPM.

  • Page 83: The Resistance Is Incorrect

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.11. THE RESISTANCE IS INCORRECT The machine will produce an incorrect resistance if: • the mechanical components are not in perfect condition; • the speed measurement is incorrect; •...
  • Page 84 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Carry out the “Standard Setting” procedure as detailed at paragraph 9.5.5. “Standard settings”.

  • Page 85: The Speed Signal Is Incorrect

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.12. THE SPEED SIGNAL IS INCORRECT The speed signal is incorrect if: • The brake disk is incorrectly fixed to the flywheel; • The speed sensor is defective; •...
  • Page 86 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Carry out the “Standard Setting” procedure as detailed at paragraph 9.5.5. “Standard settings”. The speed sensor detects the heads of these bolts. Place the tester probes across the terminals of the speed sensor. The Powered models: measured signal should be that indicated in Figure 3.2-1.

  • Page 87: The Machine Does Not Read The Tgs

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.13. THE MACHINE DOES NOT READ THE TGS The machine displays this error if the TGS reader is not working properly, or if it is not supplied by the display board.
  • Page 88 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Place the tester probes across pins 1 and 8 of connector CN1 of the TGS reader. The measured value should be +12 Vdc. As for step (1) but across pins 1 and 9 of connector CN8 on the display board. Use the serial communications test described at paragraph 6.2.1.3 “Serial Ports Test”.

  • Page 89: There Is No Heart Rate Signal

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.14. THERE IS NO HEART RATE SIGNAL 6.14.1. HFU TELEMETRIC RECEIVER The machine displays this error if: 1. electromagnetic noise saturate the HR receiver which does not display any value due to a specific SW filter which cut every signal, greater than 220 bpm;...

  • Page 90: Hand Sensor

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.14.2. H AND SENSOR The machine displays this error if the HS interface board is not working, or if it is not supplied by the display board. For an easier and quicker diagnosis of the problem, we recommend to use the functions of Test Box Excite.
  • Page 91 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Is the supply voltage correct at Replace cable ELT-19 Replace the display board the output of the display board? Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the earth connection of the machine using a tester to measure the resistance between the ground pin on the power supply cable and the ground node to which the receiver is...

  • Page 92: The Telemetric Heart Rate Signal Is Incorrect

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6.15. THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT The machine displays this error if the receiver is disturbed by sources of electromagnetic noise. THE TELEMETRIC HR SIGNAL IS INCORRECT Check the earth connection of the machine...
  • Page 93 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Use a correctly Is the transmitter in good f unctioning transmitter working order? Is the transmitter alway s within Reposition the transmitter Replace the receiv er the 90 cm range f rom the receiv er within range Follow the procedure step by step to correctly diagnose the problem.
  • Page 94 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 where the value in the diagram indicates the medium distance for signal reception during the exercise (± 4” inches or 10 cm). Check that the cardio receiver has been assembled properly as described in the procedure: 7.4. “Cardio receiver”...

  • Page 95: Disassembly Of Components

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7. DISASSEMBLY OF COMPONENTS 7.1. DISPLAY DISASSEMBLY 7.1.1. LED V 500SP ERSION 1. Turn off the machine and unplug the mains lead from the wall outlet (Only for 500). 2.

  • Page 96: Led Version 700 And 700Sp

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.1.2. LED V 700SP ERSION 1. Turn off the machine and unplug the mains lead from the wall outlet (Only for 700). 2. Back off the 4 screws (a) using a medium Phillips screwdriver.

  • Page 97: 700Wtv Version (Wellness Tv)

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.1.3. 700WTV VERSION ELLNESS Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the 4 screws (a) using a medium Phillips screwdriver. Figure 7.1-7 2.

  • Page 98: Display Boards Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.2. DISPLAY BOARDS DISASSEMBLY 7.2.1. 500SP V ERSION Carry operations described paragraphs: Errore. L'origine riferimento non è stata trovata.“Errore. L'origine riferimento non è stata trovata.”. Then place the display on a work bench. It is now possible to disassemble its circuit boards: •...

  • Page 99: And 700Sp Led Version

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.2.2. 700SP LED V ERSION Carry operations described paragraphs: Errore. L'origine riferimento non è stata trovata.“Errore. L'origine riferimento non è stata trovata.”. Then place the display on a work bench. It is now possible to disassemble its circuit boards: •...

  • Page 100: 700Wtv Version (Wellness Tv)

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.2.3. 700WTV VERSION ELLNESS Carry operations described paragraphs: Errore. L'origine riferimento non è stata trovata.“Errore. L'origine riferimento non è stata trovata.”. Then place the display on a work bench. It is now possible to disassemble its circuit boards: •...
  • Page 101 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 CPU Board (B): 1. Disconnect the cables indicated in the figure, coming from TTL Board [CN3], Touch screen [CN28A], inverter LCD [CN5] and headphone jack [J3]. ATTENTION: to disconnect the cable coming from the touch screen, bend lightly back the protection plate, if necessary.
  • Page 102 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7. Back off the 10 screws (i) using a small Phillips screwdriver. 8. Remove the touch screen protection plate (l). Figure 7.2-13 9. Shift touch screen (m) on one side, paying attention to the cable which connect it to the CPU Board.
  • Page 103 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 To disassemble the Digital TV and AUX input Board: 1. Work on the rear display support. 2. Disconnect the cable coming from the Input Board antenna cable highlighted in the figure and the power supply cable.

  • Page 104: And 700 Keyboards And Touch Screen Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.3. 500AND 700 KEYBOARDS AND TOUCH SCREEN DISASSEMBLY 7.3.1. 500SP MODELS Carry operations described paragraphs: Errore. L'origine riferimento non è stata trovata.“Errore. L'origine riferimento non è stata trovata.”. With the Display placed on a work bench: •...

  • Page 105: And 700Sp Led Version

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.3.2. 700SP LED V ERSION Carry operations described paragraphs: Errore. L'origine riferimento non è stata trovata.“Errore. L'origine riferimento non è stata trovata.”. With the Display placed on a work bench: 1.

  • Page 106: 700Wtv Version (Wellness Tv)

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.3.3. 700WTV VERSION ELLNESS To disassemble the Touch Screen, please refer to the Display Board disassembly procedure: 7.2.3. “700WTV version (Wellness TV)” Pagina 7.12...

  • Page 107: Cardio Receiver Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.4. CARDIO RECEIVER DISASSEMBLY Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the 6 screws (a) using a medium Phillips screwdriver. 2.
  • Page 108 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 2. Connect the cable to the cardio receiver and bend the cable on a side of the connector. Figure 7.4-4 3. Place the receiver in the sponge (d) as shown in the picture to side.

  • Page 109: Fixed Handgrips Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.5. FIXED HANDGRIPS DISASSEMBLY 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Back off the 6 screws (a) using a medium Phillips screwdriver.

  • Page 110: Hand Sensor Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.6. HAND SENSOR DISASSEMBLY Only for versions : 700, 700SP and 700WTV. Turn off the machine and unplug the mains lead from the wall outlet. For each handle sensor: 1.
  • Page 111 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 For each lever sensor: 1. Back off the 4 screws (b) using a small Phillips screwdriver. Figure 7.6-3 2. Lift up the top sensor. 3. Remove the lower sensor. 4.

  • Page 112: Guards Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.7. GUARDS DISASSEMBLY 7.7.1. EAR GUARD Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the screws (a), on both sides of the machine, using a 4mm hexagonal wrench.
  • Page 113 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6. Back off the 5 screws (e), on both sides of the machine, using a medium Phillips screwdriver for the three top screws and a 4mm hexagonal wrench for the two lower ones.

  • Page 114: Brake Box Cover Guard

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.7.2. RAKE BOX COVER GUARD 1. Back off the 3 screws (f) on both sides of the machine, using medium Phillips screwdriver. 2. Lift the top cover along the display column. Figure 7.7-5 3.

  • Page 115: Front Guards

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.7.3. RONT GUARDS 1. Working inside the front guard, back off the screw (l) on each side of the machine, using a Phillips screwdriver. Figure 7.7-8 2. Remove the guard (n) by pushing the tabs in the direction indicated by the arrows, and simultaneously lifting it upward.
  • Page 116 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 4. Back off the screws (p) on either side of the machine using a 4mm hexagonal wrench. Figure 7.7-11 5. Back off the 4 screws (q) using a 4mm hexagonal wrench.

  • Page 117: Brake Box Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.8. BRAKE BOX DISASSEMBLY Carry out steps 1-2 of procedure: 7.7.2. "Brake box cover guard”. 1. Back off the 2 screws (a) using a 4mm hexagonal wrench. Figure 7.8-1 2.

  • Page 118: Hand Sensor Board Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.9. HAND SENSOR BOARD DISASSEMBLY Only for version: 700, 700SP and 700WTV. Carry operations described paragraph: 7.7.2. “Brake box cover guard” and 7.7.3. “Front guards”. 1. Back off the 4 screws with a small Phillips screwdriver, that fix the support plate at the frame.

  • Page 119: Long Handlebar Levers Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.10. LONG HANDLEBAR LEVERS DISASSEMBLY 1. Remove the plastic cap (a), using a screwdriver to force it outward. Figure 7.10-1 2. Unplug the connector indicated in the figure. 3.

  • Page 120: Platform Lever Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.11. PLATFORM LEVER DISASSEMBLY Carry operations described paragraph: 7.7.2. “Brake box cover guard” and 7.7.3. “Front guards”. 1. Remove the cap (a). ATTENTION: If the screw (1) is backed off, during reassembly, apply a drop of Loctite thread compound and lock down using a torque wrench setting of 44 Nm.
  • Page 121 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 6. Back off the screws (f) (one is on the opposite side) using a medium Phillips screwdriver. Figure 7.11-4 7. Back off the two screws (g) which secure the guard covering the lever, accessing them from below.
  • Page 122 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 11. Back off the two screws i using a medium Phillips screwdriver, while supporting the lever assembly. Figure 7.11-7 12. Remove the entire lever assembly from the machine. 13.

  • Page 123: Brake Winding Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.12. BRAKE WINDING DISASSEMBLY Carry out the operations described in 7.7. “Guards” for removing the rear guards. 1. Unplug the two Faston connectors (a) from the winding. 2. Unplug the connector circled in the figure at left.

  • Page 124: Disassembling The Belts

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.13. DISASSEMBLING THE BELTS Carry operations described paragraph: 7.12. “Brake winding disassembly”. 1. Remove the cap (a). Figure 7.13-1 2. Back off the nut (b) on the lower part of the lever, using a 17mm hexagonal wrench.
  • Page 125 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7. Back off the lock-nut (g) and back off the screw (h) of the rear tensioning mechanism, using a 17mm wrench. 8. Back off the screw (i), using an 8mm wrench, and remove the rear tensioning mechanism assembly.
  • Page 126 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 12. Back off the screws (m) securing the two bridge bearings on which the primary shaft is assembled, using an 8mm hexagonal wrench for the screws and a 17mm wrench to hold the corresponding nuts in place.

  • Page 127: Primary Shaft Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.14. PRIMARY SHAFT DISASSEMBLY 7.14.1. P (500, 700 700WTV) OWERED MODELS Carry out the operations described in paragraph 7.13. “Disassembling the belts” as far as step 12. Place the primary shaft assembly on a work bench: 1.
  • Page 128 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 To disassemble the shaft you need to have the kit R0003810AA. 1. Insert the special tool x on the shaft 2. Lock down the screw y on the shaft using 13 mm wrench until the pressure is removed from the snap ring.

  • Page 129: Self Powered Models (500Sp And 700Sp)

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.14.2. S (500SP 700SP) ELF POWERED MODELS Carry out the operations described in paragraph 7.13. “Disassembling the belts” as far as step 12. Place the primary shaft assembly on a work bench: 1.
  • Page 130 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 To disassemble the stator: 1. Back off the three screws (g) using a 4mm hexagonal wrench and remove the stator. It continues at page 7.36 of this procedure. Figure 7.14-8 To disassemble the copper disk: 1.
  • Page 131 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 3. Back off the 2 grub screws (n) using a 3mm hexagonal wrench. 4. Remove the key (o). 5. Remove the bearing from the shaft. 6. Back off the 4 screws (p) using a 5mm hexagonal wrench, holding...

  • Page 132: Secondary Shaft Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.15. SECONDARY SHAFT DISASSEMBLY Carry out the operations described in paragraph 7.13. “Disassembling the belts” as far as step Place the secondary shaft assembly on a work bench: 1.

  • Page 133: Speed Sensor Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.16. SPEED SENSOR DISASSEMBLY Only for powered version (500, 700 e 700WTV). Carry out the operations described in paragraph 7.7. “Guards” for removing the rear guards. 1. Cut the two cable ties (a). 2.

  • Page 134: Platforms With Csafe Borad, Connectors, Power Entry Module And Wheels Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.17. PLATFORMS WITH CSAFE BORAD, CONNECTORS, POWER ENTRY MODULE AND WHEELS DISASSEMBLY Carry out the operations described in paragraph 7.7. “Guards” for removing the front guards. 1. To disassemble the plastic covers from the platforms, turn the machine over on one side.
  • Page 135 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Disassembling the wheels: 1. To disassemble the wheels (e), remove the snap ring (f) and pull out the pin on which they rotate. To reassemble the platforms, connectors and wheels, carry out the above steps in reverse order.

  • Page 136: Battery Disassembly

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 7.18. BATTERY DISASSEMBLY Only for self-powered version (500SP e 700SP). Carry operations described paragraph: 7.7.3. “Front guard” as far as step 1. Unplug the two faston (a). 2. Cut the strip tie (b) and remove the battery. To reassemble the battery carry out the above steps in reverse order.

  • Page 137: Adjustments

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 8. ADJUSTMENTS 8.1. BELT TENSION Carry out the operations described in paragraph 7.7. “Guards” for removing the upper guard. Working on the front or rear belt tensioning mechanism: 1.

  • Page 138: Speed Sensor Position

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 8.2. SPEED SENSOR POSITION Only for powered version (500, 700 e 700WTV). Carry out the operations described in paragraph 7.7. “Guards” for removing the rear guard. 1. Back off the 2 screws (a) and shift the speed sensor support to the side, so that it is 0.7 mm from the screws on the copper disk.

  • Page 139: Brake Winding Position

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 8.3. BRAKE WINDING POSITION Carry operations described paragraph: 7.7.1. “Rear guard”. 1. Back off the 2 screws (a) and position the brake winding support so that it is centred on the copper disk, using a 1mm thickness gauge.

  • Page 140: The Machine Is Not Flat

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 8.4. THE MACHINE IS NOT FLAT This problem may be due to the positioning of the machine on a not flat surface. To resolve this problem is necessary to act on foot adjustment. Figure 8.4-1 The equipment is levelled by adjusting the two front feet and the central foot: 1.

  • Page 141: Machine Configuration

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9. MACHINE CONFIGURATION 9.1. USER MENU CONFIGURATION FOR 500 MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER, ↑, CLEAR. The following prompt appears on the display: ENTER PASSWORD: To access the procedure, type in the password 2406 and press ENTER to confirm.

  • Page 142: Language

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.1.1. ANGUAGE After selecting a language from the list of those available, all messages subsequently displayed by the machine will be in the chosen language. To change the selection, when the display shows the current setting: LANGUAGE : xxx Press the +/- GOAL keys to select the desired language from the available options.

  • Page 143: Pause Time Xxx

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.1.4. AUSE TIME It is possible to set a maximum pause time for each exercise, ranging from 10 to 999 seconds. To change the setting, when the display shows the currently selected maximum time: PAUSE TIME xxx Press the ENTER key to change the value: The current parameter value starts to blink on the display;...

  • Page 144: Default Weight

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.1.7. EFAULT WEIGHT It is possible to set the default weight for a generic user, ranging from 10 to 99 kilograms. To change the setting, when the display shows the currently selected default weight: DEFAULT WEIGHT KG xx Press the ENTER key to change the parameter: The current parameter value starts to blink on the display;...

  • Page 145: Default Distance

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.1.10. D EFAULT DISTANCE It is possible to set the default distance for an exercise session, with values ranging from 1 to 999. To change the setting, when the display shows the current value: DEFAULT DISTANCE KM xxx Press the ENTER key to modify the value: The current parameter value starts to blink on the display;...

  • Page 146: Modifiable Target Frequencies

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.1.13. M ODIFIABLE TARGET FREQUENCIES It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, when the display shows the current setting: HR : xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: MODIFIABLE <default>...

  • Page 147: User Menu Configuration For 700 Models

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.2. USER MENU CONFIGURATION FOR 700 MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys 369, whereas on 700 Wellness TV models the keys 0369 must be pressed one after the other.

  • Page 148: Language

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.2.1. ANGUAGE After selecting a language from the list of those available, all messages subsequently displayed by the machine will be in the chosen language. To change the selection, when the display shows the current setting: LANGUAGE : xxx Press the +/- GOAL keys to select the desired language from the options available.

  • Page 149: Pause Time : Xxx

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.2.4. AUSE TIME It is possible to set a maximum pause time for each exercise in seconds, with values ranging from 10 to 999. To change the setting, when the display shows the current maximum time: PAUSE TIME : xxx Press the ENTER key to modify the value: when the current parameter value starts to blink, press the CLEAR key to erase the current value and then use the number keys to enter the desired new...

  • Page 150: Modifiable Target Heart Rate

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.2.7. NABLE KEYBOARD It is possible to disable the keyboard so that the machine can only be used with the TGS. To change the selection, when the display shows the current setting: KEYS : xxx Press the +/- GOAL keys to select the desired option out of those listed in the table below: ENABLED...

  • Page 151: Edit Custom Messages

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.2.10. E DIT CUSTOM MESSAGES It is possible to modify the custom messages; press ENTER to invoke a submenu which displays the first custom message, then use the +/- effort level keys to move to the other messages. Press the ENTER key again to begin editing a message, or hold down the CLEAR key for a few seconds to return to the upper menu level.

  • Page 152: Format P&P

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.2.14. F P&P ORMAT This function formats a TGS key for Plug&Play mode operation. To select the function, when the display shows: FORMAT P&P press ENTER to confirm, or cancel by pressing the CLEAR key for a few seconds. At the end of the configuration procedure, hold down the CLEAR key for a few seconds to exit.

  • Page 153: User Menu Configuration For 700 Wtv Models

    To exit the configuration press HOME key. Pressing “HOME” in any page, all changes made up to that moment are saved; you cannot exit without saving. In case of errors the initial Technogym settings can be restored using the “DEFAULT CONFIG.” parameter.
  • Page 154 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Here below have been detailed all the parameters of the menu. 9.3.1. In the top right hand corner of the windows it is displayed the SN of the machine, loaded at the end of the production line.

  • Page 155: Keys

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.3.4. NABLE It is possible to enable or disable the use of the TGS reader. To change the selection, select the desired option among the ones in the list, directly touching on the Touch Screen. ENABLED <default>...

  • Page 156: Cooldown Time

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.3.8. OOLDOWN TIME It is possible to set the cooldown time for each exercise, ranging from 5 to 180 seconds. To change the setting, when the display shows the currently selected maximum time: Press the ENTER key to change the value: The current parameter value starts to blink on the display;...

  • Page 157: Modifiable Target Heart Rate

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.3.10. M ODIFIABLE TARGET HEART RATE It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, select the desired option among the ones in the list, directly touching on the Touch Screen.

  • Page 158: Screen Saver Minutes

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.3.15. S CREEN SAVER MINUTES It is possible to configure the amount of time, in minutes, the machine will wait before activating the screen saver, with values ranging from 10 to 360. To change the setting, press the MODIFY key and insert the value using the numeric keyboard.

  • Page 159: Radio

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.3.17. R ADIO It is possible to enable or disable the radio function on the machine. To change the selection, select the desired option among the ones in the list, directly touching on the Touch Screen. ADIO <default>...

  • Page 160: Service Menu Configuration For 500 And 700 Led Models

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.4. SERVICE MENU CONFIGURATION FOR 500 AND 700 LED MODELS The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 and 700 models. •...
  • Page 161 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 LOW KIT TECHNICAL PARAM. CONFIGURATION OPERATING DATA ERRORS LOG STANDARD SETTINGS LOW KIT MENU HIGH KIT VERSION KEY READER VERS. To scroll through the list of parameters, press the + or – effort level keys to display the next or the preceding item.

  • Page 162: Read From Low Kit

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.4.1. OW KIT PARAMETER This function provides access to parameters used for modifying certain settings of the lower assembly. To access this menu, when the display shows: LOW KIT PARAM. press ENTER.

  • Page 163: Default Setting

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.4.1.3. Default Setting To load the default parameter values, scroll using the +/- effort level keys until the display shows: DEFAULT SETTING ? press ENTER to write the default values to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 164: Read From Low Kit

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.4.2. PERATING DATA This function makes it possible to access the machine usage data stored in the low kit. To access this menu, when the display shows: OPERATING DATA press ENTER.

  • Page 165: Machine Usage Data

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.4.2.2. Write to low kit To write the values of the currently displayed parameters to the low kit, scroll using the +/- keys until the display shows: WRITE TO LOW KIT ? press ENTER to write the new data to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 166: Errors Log

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.4.3. RRORS LOG This function accesses the machine’s error history log. To access this menu, when the display shows: ERRORS LOG press ENTER. This function is structured as follows: READ FROM ERRORS LOG LOW KIT ?

  • Page 167: Com.fault X

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.4.3.3. COM.Fault This is a counter that display the number of errors in serial communication between the upper and the lower kit. This counter increase each time a communication fault is detected. Scroll using the +/- keys until the display shows: COM.FAULT X To reset it press ENTER, the LED display shows:...

  • Page 168: Standard Settings

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.4.4. TANDARD SETTINGS This function clears the operating data of the machine and simultaneously resets the brake board parameters to their default values. To access this menu, when the display shows: STANDARD SETTINGS ? press ENTER, the following message appears: CONFIRM ?

  • Page 169: Low Kit Fault Code

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.4.5.2. Low Kit fault code This function displays the error code that is blocking the low kit. To access this menu, when the display shows: LOW KIT FAULT CODE press ENTER, the following message appears: FAULT=XX In case of FAULT=00, the board is not in an error condition.

  • Page 170: Service Menu Configuration 700 Wtv Models

    To exit the configuration press HOME key. Pressing “HOME” in any page, all changes made up to that moment are saved; you cannot exit without saving. In case of errors the initial Technogym settings can be restored using the “STANDARD SETTINGS.” parameter.

  • Page 171: Low Kit Parameter

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Here below have been detailed all the parameters of the menu. 9.5.1. OW KIT PARAMETER This function provides access to parameters used for modifying certain settings of the lower assembly.

  • Page 172: Table Of Configuration Parameters

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.5.1.4. Table of configuration parameters To correctly display the parameter values, you need to load them from the low kit, using the “Read from low kit” function. To change the setting, press the CHANGE key and insert the value using the numeric keyboard. Press ENTER key to confirm or BACK key to back forward.

  • Page 173: Operating Data

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.5.2. PERATING DATA This function makes it possible to access the machine usage data stored in the low kit. In addition to the machine usage data, this function also includes the 2 sub-functions described below: 9.5.2.1.

  • Page 174: Com.fault

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.5.3.3. COM.Fault This is a counter that display the number of errors in serial communication between the upper and the lower kit. This counter increase each time a communication fault is detected. To reset this counter, press RESET key on the side of the value.

  • Page 175: Sw Version Devices

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.5.4. VERSION DEVICES This function allows to display: • the low kit SW version (H:x L:x B:x); • the display SW version; • the key reader SW version; •...

  • Page 176: Tv Standard

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.5.6. TV S TANDARD This function allows to display/configure the TV Standard on the machine. To change the selection, select the desired option among the ones in the list, directly touching on the Touch Screen. NTSC M NTSC44 M PAL B/G...

  • Page 177: Tv Menu Configuration For 700Wtv Models

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.6. TV MENU CONFIGURATION FOR 700WTV MODELS 9.6.1. UNING CHANNELS The machine configuration procedure is invoked, when the machine is in standby mode, by pressing the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in the picture below.
  • Page 178 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Press “YES” to save the changes permanently or “NO” to continue. It is possible to search TV channels on the digital or on the analogue band, by pressing on the proper buttons: The default TV standard is the one set at paragraph :9.5.6.
  • Page 179 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 A. To tune and memorise Digital TV channels, proceed as follow 1. Press DIGITAL SEARCH. In this phase, a temporary list of TV channels found, will be stored and visualized in column 1. 2.
  • Page 180 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 B. To tune and memorise Analogue TV channels, proceed as follow 1. Press ANALOGUE SEARCH. In this phase, a temporary list of TV channels found, will be stored and visualized in column 1. 2.

  • Page 181: Wellness Tv Adjustments

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.6.2. ELLNESS ADJUSTMENTS The keys in the figure at left can perform certain adjustments on the Wellness TV. In particular, it is possible to: Increase or reduce the brightness of the LCD. Increase or reduce the contrast of the LCD.

  • Page 182: Radio Menu Configuration For 700Wtv Models

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.7. RADIO MENU CONFIGURATION FOR 700WTV MODELS 9.7.1. UNING RADIO CHANNELS The machine configuration procedure is invoked, when the machine is in standby mode, by pressing the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in the picture below.
  • Page 183 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Press “YES” to save the changes permanently or “NO” to continue. Page 9.43...
  • Page 184 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 To tune and memorise radio channels, proceed as follow: It is now possible only the tuning of the digital band and not more the analogue one. 1. Press AUTOMATIC SEARCH. In this phase, a temporary list of TV channels found, will be stored and visualized in column 1.

  • Page 185: Transferring The Tuning Data

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.8. TRANSFERRING THE TUNING DATA The TV and radio channel tuning data can be transferred from one machine to the other in 2 ways: • using a TGS key; •...

  • Page 186: Connecting Two Machines Using A Csafe Connection (Method Recommended)

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.8.2. ONNECTING TWO MACHINES USING A AFE CONNECTION ETHOD RECOMMENDED Disable the TGS reader (if present on the machine) through the proper function in the User Menu: 9.3.4. “Enable TGS” before to carry out the following procedure.

  • Page 187: Touch Screen Calibration

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 9.9. TOUCH SCREEN CALIBRATION The machine configuration procedure is invoked, when the machine is in standby mode, by pressing the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in the picture below.
  • Page 188 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 At this point the following screenshot appears on the display: Pagina 9.48...
  • Page 189 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Tap the centre of the + which appears on the screen, using an object that is pointed but not sharp. The procedure must be repeated three times, with the + appearing in three different positions. At the end, the message “Calibration successful”...
  • Page 190 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 Page intentionally left blank Pagina 9.50...

  • Page 191: Functional Test Md Models

    Technogym® spare parts for all service operations. 10.1. ELECTRICAL SAFETY TEST Based on the risk analysis carried out by the After Sale department regarding installation and technical service, it is still necessary to use a tester to perform a safety test on the grounding ring.
  • Page 192 SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 First of all, check the resistance on the tester probes is approximately 0Ω. Pagina 10.2...

  • Page 193: Mechanical Safety Tests

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 10.2. MECHANICAL SAFETY TESTS 10.2.1. HECKING THE ASSEMBLY OF THE TRANSMISSION AND LEVERS SYSTEMS Check the correct assembly of the: levers, footboards and brake components. In particular, make sure that: The bearings have been correctly mounted.

  • Page 194: List Of Critical Spare Parts

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 10.4. LIST OF CRITICAL SPARE PARTS Technogym medical devices are identified by “Serial N” plates that allow them to be tracked throughout the useful life-span of the device. Just as for products, there is also a list of so-called “critical”...

  • Page 195: Scheduled Maintenance

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 11. SCHEDULED MAINTENANCE To keep the machine in perfect working order and forestall possible problems it is necessary to carry out the scheduled maintenance operations described below. The maintenance operations can essentially be classified according to the frequency with which they need to be performed: •...

  • Page 196: Monthly Maintenance Operations

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 11.2. MONTHLY MAINTENANCE OPERATIONS ATTENTION: These operations can be carried out by the machine owner and do not require any special skills. The monthly maintenance operations consist of simple checks on the machine’s operation and state of wear, to ensure its safe and correct functioning.

  • Page 197: Twice-Yearly Maintenance Operations

    These operations can only be carried out by a qualified technician specifically trained by Technogym and authorized to carry out machine installation and adjustments, as well as special maintenance operations or repairs which require special knowledge of the machine, its operation, safety systems and working procedures.

  • Page 198: Checking The Display

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 11.3.7. C HECKING THE DISPLAY 1. Check the operation of all the keys on the keyboard. 2. Check the operation of all the LEDs and the buzzer. 11.3.8. C HECKING THE WIRING AND CONNECTIONS 1.

  • Page 199: Appendix

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 12. APPENDIX 12.1. UPDATING THE SW To update the machine SW it is necessary to change the contents of the FLASH EPROM on the 386 or ARM board by means of an external PC connected to the CSAFE port on the machine, situated on the lower part of the display panel.

  • Page 200: Required Tools

    SYNCHRO EXCITE Class & Trend: Service & maintenance manual - rev. 2.0 12.2. REQUIRED TOOLS The following tools are required for carrying out the various disassembly, adjustment and maintenance action on the machine: • Small Phillips screwdriver; • Medium Phillips screwdriver; •...
  • Page 202 TECHNOGYM S.p.A. Via G. Perticari, 20 47035 Gambettola (FC) ITALIA Tel.: +39-0547-650638 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00583AA-UK...

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