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Technogym EXCITE+ Technical Service Manual
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Technogym EXCITE+ Technical Service Manual

Technogym EXCITE+ Technical Service Manual

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Summary of Contents for Technogym EXCITE+

  • Page 1 . 4.1...
  • Page 3 The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

  • Page 5: Table Of Contents

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Contents 1. GENERAL NOTICES ............................. 1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ......................1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL CHARACTERISTICS ........................2.1 2.1. P ..............................
  • Page 6 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.10. H .............................. 3.8 EADPHONE JACK 3.11. C-S ) ..........................3.8 AFE BOARD INTEGRATED 3.12. S ) ........................3.8 ERVICE PORT INTEGRATED 3.13. O ............................ 3.9 PTIONAL CCESSORIES 3.13.1. iPod docking station ..........................3.9 3.13.2.
  • Page 7 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.1.1. Accessing configuration of 500 models ....................6.2 6.1.2. Accessing configuration of 700 models ....................6.2 6.1.3. Automatic Test ............................. 6.3 6.1.3.1. I2C Devices Test ................................6.3 6.1.3.2. LED Test ..................................6.4 6.1.3.3.
  • Page 8 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.5. D .......................... 7.24 ISASSEMBLING THE COLUMN 7.6. D ........................7.26 ISASSEMBLING THE HANDGRIPS 7.7. D ....................... 7.27 ISASSEMBLING THE ENSORS 7.7.1. Disassembling the Hand Sensor on the handgrips ................7.27 7.7.2.
  • Page 9 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.1.17. SN 9.2. U : 700 LED .......................... 9.8 SER MENU MODELS 9.2.1. Language ............................. 9.9 9.2.2. Distance ............................... 9.9 9.2.3. Maximum excercise time ........................9.9 9.2.4. Pause time ............................9.9 9.2.5.
  • Page 10 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 13.1. T ....................13.1 ABLE OF PASSWORDS TO ACCESS THE MENUS 14. TOOLS ..................................14.1 Page vi...

  • Page 11: General Notices

    1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

  • Page 12: General Rules For Repair Procedures

    1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjusts and maintenance than those contained in this manual.

  • Page 13: Technical Characteristics

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2. TECHNICAL CHARACTERISTICS 2.1. PRODUCT CODES The machine codes take into account all the possible variants and options available for the products. The machine code, which does not include the Serial Number, consists of 16 alphanumeric characters arranged as follows: Characters Description Key to values...
  • Page 14 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Characters Description Key to values Multi-language 00 = BR = Portuguese CN = Chinese DA = Danish DE = German ES = Spanish FR = French 14,15, Language, IT = Italian JP = Japanese NL = Dutch RU = Russian...

  • Page 15: Serial Number Structure

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.2. SERIAL NUMBER STRUCTURE The Serial Number, consists of 14 alphanumeric characters arranged as follows: Craters Description Key to values DAG = Crossover Excite + 5 = 500 7 = 700 multi-voltage Product type, 1,2,3,4,5,6,...

  • Page 16: Product Characteristics

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.4. PRODUCT CHARACTERISTICS 2.4.1. EXCITE MODELS CHARACTERISTICS VISIOWEB (700) (700) (700SP) (500) (500SP) 30 – 500 Watt 40 – 500 Watt 30 – 500 Watt 40 – 500 Watt Resistance: (at 70 rpm) (at 70 rpm) (at 70 rpm) (at 70 rpm)
  • Page 17 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.4.2. DISPLAY C OMPARISON For all specifications, refer to the manual VISIO/VISIOWEB and/or UNITY. VISIOWEB (700) (700) (700SP) (500) (500SP) 100÷240Vac 100÷240Vac ±10% Power supply: Self powered ±10% Self powered 50/60Hz 50/60Hz Energy Max 75W...

  • Page 18: Training Contents

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.4.3. & ONITOR COMMANDS UNITY VISIOWEB (700) (700) (700) (500) LCD dimensions 15,6" LCD - WIDE 16:9 Android OS Capacitive Touch Screen Gesture interaction Classic keypad 2.4.4. RAINING CONTENTS UNITY VISIOWEB (700) (700) (700)

  • Page 19: User Personal Profile

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.4.6. SER PERSONAL PROFILE UNITY VISIOWEB (700) (700) (700) (500) MY TRAINING PROGRAM MY WEATHER CHALLENGES FAVORITE TV CHANNELS FAVORITE WEB BOOKMARKS USERCONTENT SYNC 2.4.7. ONNECTIVITY UNITY VISIOWEB (700) (700) (700) (500) Wi-Fi IEEE 802.11b/g/n...
  • Page 20 & unicast Definition & HD; protocols PROTOCOLS: UDP/RTP RTSP Radio Free WEB browsing Four-in-a-row, TG Math, Backgammon, Games (Technogym App Mah-Jong, TG pairs, store) TG cards Integrated WebCam MP3, AAC, WAV USB Media: Audio mp3, wav (uncompressed) Video codec: XVID,...

  • Page 21: Supported Professional Apps

    (700) (500) Communicator – Messagges Communicator – Club area Asset Management Technogym App store Prescribe Self Challenge (*) The total number of workouts could change. (**) Only iPod dock connector (up to iPhone 4S – 30 pins). WARNING: Some of the above options, tests or features could not be present but coming soon.

  • Page 22: Mechanical Characteristics

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.5. MECHANICAL CHARACTERISTICS MECHANICAL CHARACTERISTICS 1625 mm –64” Width (mm – in) 752 mm – 30”min / 1052mm – 41” max Length (mm – in) Height (mm – in) 1692 mm – 67” Weight (Kg –...

  • Page 23: European And Overseas Packing Dimensions

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.5.2. E UROPEAN AND OVERSEAS PACKING DIMENSIONS Page 2.11...

  • Page 24: Ambient Specifications

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.6. AMBIENT SPECIFICATIONS Operating from 10° to 25° C Temperature Storage from -10 to 70° C Operating from 20% to 90% non-condensing Humidity Storage from 20% to 90% non-condensing 2.7. CONFORMITY TO REGULATIONS EUROPA EN 55014-1 (2006) EN 55014-2 (1998)

  • Page 25: Wiring Diagrams

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.8. WIRING DIAGRAMS 2.8.1. P 500 LED (ARM B OWERED MODEL OARD C-SAFE DUAL BOARD READER CBQ-13 CU-132 Patch Conn. HR CARDIO ELT-16 ARM DISPLAY BOARD RECEIVER CBQ-32 Patch Conn. KEYBOARD DISPLAY CU357 CU355...

  • Page 26: Model (Arm Board )

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.8.2. S 500 SP LED (ARM B OWERED MODEL OARD C-SAFE DUAL BOARD READER CBQ-13 CU-132 Patch Conn. HR CARDIO ELT-16 ARM DISPLAY BOARD RECEIVER CBQ-32 Patch Conn. Patch KEYBOARD Conn. 2 DISPLAY CU357 CU355...
  • Page 27 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.8.3. P 700 LED (ARM B OWERED MODEL OARD Left Lever Right Lever Hand Sensor Fast Track Hand Sensor Fast Track RECEIVER CU388 CU388 C-SAFE DUAL ELT-16 BOARD Patch Patch Conn. READER Conn.
  • Page 28 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.8.4. S 700 SP LED (ARM B OWERED MODEL OARD Left Lever Right Lever Hand Sensor Fast Track Hand Sensor Fast Track RECEIVER CU388 CU388 C-SAFE DUAL ELT-16 BOARD Patch Patch Conn.
  • Page 29 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.8.5. P 700 VISIOWEB (CPU B OWERED MODEL OARD CU381 Antenna Inlet Left Lever Right Lever CU360 Hand Sensor Fast Track Hand Sensor Fast Track iPod DOCKING DUAL CU362 STATION Patch Digital TV BOARD Conn.

  • Page 30: Unity Model

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.8.6. 700 UNITY MODEL Page 2.18...

  • Page 31: Cables

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.9. CABLES The colour of the cables can be changed, refer in particular to the Pin Out. 2.9.1. CBQ CABLES CBQ-13: C-Safe Board cable (LED Only) (Display Board- C-Safe Board) Display Board C-Safe Board Signal Colour...

  • Page 32: Cu Cables

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.9.2. CU CABLES CU132: TGS signal cable (Patch Conn. – Dual TGS Reader) Dual TGS Reader Patch Conn. Signal Colour Power +12Vdc Black Green Black Black CU308: User USB port cable (VISIO Only) (CPU Board–USB port) CPU Board Signal...
  • Page 33 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 CU328: LCD Inverter cable “Fronteck” (VISIO Only) (CPU Board–LCD Inverter) LCD Inverter CPU Board Signal Colour Entry Power. +12Vdc Black Black 2 (*) ON - OFF Black Black +12Vdc Black 5 (*) Save - lamp Black Black...
  • Page 34 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 CU353: Generator cable (LED Only) (Brake Board - Generator - Battery – Battery charge input) Brake Board Battery charge Signal Colour Generator Battery input Battery V+ Fas-ton Tension V+ from battery welded to internal charge contact...
  • Page 35 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 CU356: Display serial lower cable (Brake Board– Patch Conn.) Brake Board Signal Colour Patch Conn. 3 485 TxRx + White/Brown 485 TxRx - Brown CU357: Display serial upper cable (Patch Conn.– CPU/ARM Board) CPU Board:CN18 Patch Conn.
  • Page 36 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 CU362: Upper LAN cable (VISIO Only) (Patch Conn.– LAN) Patch Conn. 7 Signal Colour LAN signal White/Green LAN signal Green LAN signal White /Orange LAN signal Blue LAN signal White /Blue LAN signal Orange LAN signal...
  • Page 37 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 CU365: Fast-Track and Hand Sensor upper cable (CPU/ARM Board - Patch Conn.) Fast Track Fast Track Hand Sensor Patch Conn. 4 Signal Colour CPU:CN31 CPU:CN24 CPU:CN23 ARM:CN6 ARM:CN5 ARM:CN4 White Pulse Cardio Green Brown Joy R...

  • Page 38: Elt Cables

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 CU388: Lever cable (Patch Conn. L/R – HS and Fast Track LEVERS) Right LEVER Patch Conn. Left LEVER Signal Colour (R) and (L) Fast Track Sensor signal White Faston Shield Lever button signal Green Sensor signal reference Brown...

  • Page 39: Unity Connection Cables

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2.9.4. UNITY CONNECTION CABLES CU686: Display power supply patch cable (High Kit – Low Kit) Power Display board Serial Signal Color Supply CN17 GND +12V Black GND +12V Black LAN 485 TRD – RXD (-) Brown 12Vdc 12Vdc...
  • Page 40 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Page blank. Page 2.28...

  • Page 41: Principles Of Operation

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3. PRINCIPLES OF OPERATION 3.1. LED AND VISIOWEB BLOCK DIAGRAM The machine block diagram is illustrated in the figure below: LED DISPLAY VISIO DISPLAY Antenna Inlet iPod Doking Station C-SAFE DIGITAL KEYBOARD BOARD BOARD...

  • Page 42: Unity Block Diagram

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.2. UNITY BLOCK DIAGRAM Pagina 3.2...

  • Page 43: Led Display Boards

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.3. LED DISPLAY BOARDS 3.3.1. ARM B : 500 500SP OARD MODELS The display contains only one board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the brake Board.

  • Page 44: C-Safe Board

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.3.2. ARM B : 700 700SP OARD MODELS The Display contains only one board which comprises an ARM microprocessor, its logic circuits and a FLASH MEMORY containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the Brake Board.

  • Page 45: Visio/Visioweb Display Board

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.4. VISIO/VISIOWEB DISPLAY BOARD 3.4.1. CPU B : 700VISIO OARD MODEL The Circuit Board includes: a microprocessor, its control logic, a first FLASH MEMORY (containing the Operating System), a second FLASH, partitioned in two sections (HD1 and HD2) the first used for the training program of the machine, for storing video and other information/support material, the second partition for saving messages coming from the COMMUNICATOR and a third FLASH MEMORY (HD3) used for a back-up process.

  • Page 46: Lcd Inverter

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.5. LCD INVERTER This device powers the LCD Display lamps. It receives DC power supplies (12Vdc supply and 3.3Vdc enable signal) from the CPU Board, and generates the AC voltage (380 Vac) needed to power the LCD.

  • Page 47: Wireless Network Board (Without Cables)

    • IPTV: NOT usable with Wi-Fi network; for this application, use of a wired network is essential. There are 2 different models of Wi-Fi network board used by Technogym, one produced by VIA and the other by Billionton. The 2 boards, as you can see in the picture below, are physically different and can be identified one from the other.

  • Page 48: Audio/Video External Device Connector Board

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.9. AUDIO/VIDEO EXTERNAL DEVICE CONNECTOR BOARD The board is positioned on the rear of the display of the equipment and makes available some connectors for connecting Audio / Video source and the external display on the base-band of LCD. 3.10.

  • Page 49: Optional Accessories

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.13. OPTIONAL ACCESSORIES 3.13.1. OD DOCKING STATION It is the device that allows to plug & store iPod models, in a safe docking station and to control it from the ACTIVE Wellness TV interface. With the docking station, developed for the full compatibility with iPod, it is possible to power, recharge and fully control it from the touch screen of the machine.

  • Page 50: Unity Display

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.14. UNITY DISPLAY 3.14.1. M OARD IDDELBOAR Main board (Middleboard): this is the control board for the cardio receiver and the interface board for all the peripheral devices. In fact, all the electrical wiring and connections of the equipment are hooked up to this board.

  • Page 51: Bluetooth Module

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.14.5. B LUETOOTH ODULE Bluetooth v.4.0 module board, dual mode compliant (classic & low energy master mode) controls: • Bluetooth Heart Rate Band • Bluetooth wireless headphones • Connection to Apple devices (iPhone 5/ iPod) and Android devices. This module permits surfing of smartphone contents using the Touch Screen of UNITY.

  • Page 52: Unity Device

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.15. UNITY DEVICE 3.15.1. H EADPHONE AND ICROPHONE JACK Earphones with microphone (For iPhone and/or Blackberry). 3.15.2. C-SAFE BOARD This board provides a connector for communication between the outside world and compatible C- Safe devices, for example: Cardio Theater players.
  • Page 53 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.15.9. D OCKING TATION AND BATTERY CHARGER The Board makes it possible to connect iPod devices and to control them directly from the UNITY interface. Connection with UNITY permits you to: power, recharge and fully control iPod devices. The table below lists all the compatible iPod (APPLE) models: All iPod &...

  • Page 54: Cardio Receiver Board

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.16. CARDIO RECEIVER BOARD The receiver reception area is approximately a circle with a 90cm radius. If there is electromagnetic noise produced by high voltage lines, radio transmitters, monitors, motors ecc… within this area, the receiver becomes saturated and no longer receives any signal.

  • Page 55: Chest Belt)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.16.2. HR (C HEST This board manages the signal received from the Telemetric Transmitter (Chest Belt), used by the user when exercising. The Board receives the +5Vdc power supply, from the Display Board. The Receiver Board, communicate with the Display Board in a negative logic mode.

  • Page 56: Brake Board

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.17. BRAKE BOARD At the moment there are 2 models of Brake board which have to be used on version: powered and self-powered (500SP/700SP), due to the fact they need different characteristics. Each brake board consists of: 1.

  • Page 57: Electromagnetic Brake

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.18. ELECTROMAGNETIC BRAKE This is an eddy current brake, consisting of a flywheel weight and a flat copper disk that rotates in the air gap of a winding. Variations in the winding current produce changes in the magnetic field, which in turn varies the eddy currents induced within the copper disk and hence its resistance to "vertical"...

  • Page 58: Power Entry Module

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.20. POWER ENTRY MODULE Only for models: POWERED. This is a module consisting of: • power inlet socket; • power outlet socket; • fuse-holder for protecting line voltage and neutral with two 3.15A fast-blow fuses. It is situated on the side of the rear footboard.

  • Page 59: Battery

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.22. BATTERY Only for models: SELF-POWERED. This is a 12 V – 4.5 AH battery which, in the self-powered version, supplies the machine whenever the alternator is unable to produce a sufficient voltage for powering the machine, and for at least 30 seconds after the user has stopped pedalling to allow data to be saved in memory.

  • Page 60: Brake Control

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.24. BRAKE CONTROL 3.24.1. M ECHANICS The motion of the pedals imparts a rotation to the primary shaft via the belts connected to the 2 pedals. The primary shaft is connected to the secondary shaft and so to the brake, by means of a belt. The speed sensor attached to the frame detects the heads of the screws which secure the disk to the flywheel, and generates a signal proportional to the speed.
  • Page 61 In all that cases, the Brake Board interrupts the supply of current to the brake, the green LED changes from being steadily on to blinking and sends an error message to the Display Board which displays the “THE EQUIPMENT IS BLOCKED CONTACT TECHNOGYM TECHNICAL SUPPORT (X)” where “X” represents the Error Code detected.

  • Page 62: The Signals Involved

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3.24.3. T HE SIGNALS INVOLVED The machine uses the following control signals: • RS-485 Signal This is a digital signal exchanged between the Brake Board and the Display Board. There is no provision for monitoring its state.

  • Page 63: Accessories

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 4. ACCESSORIES 4.1. CARDIO THEATER CONNECTION Only for LED version The machine can be connected to the Cardio Theater by means of the RJ45 connector on the C-Safe board. The Cardio Theater unit must be provided with a power cable having the following pin-out: RJ45 Connector Signal +5Vdc...

  • Page 64: Pc Link For Programming

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 4.2. PC LINK FOR PROGRAMMING Only for LED version The machine can be connected to a PC for programming by means of the RJ45 connector on the C- Safe board. The cable to use must be wired as follows: WARNING: for the numbering of the pins, on RJ45 connector, please refer to the diagram below: When programming the machine sometimes it is necessary to fit plug into the free RJ-...

  • Page 65: Monitor Plug For C-Safe Port

    USB recovery stick and a correct configuration for internet service (if the infrastructure has been properly arranged). The code to be used for this upgrade ATS600 CAUTION: this procedure must mandatory be done by a TECHNOGYM qualified engineer. Pagina 4.3...

  • Page 66: Upgrade From Led To Visioweb

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 4.4.3. U RADE FROM ISIO There are upgrade kits available for converting Excite + machines from the version with traditional LED Display to the VISIO Display. The kit includes all components needed to install the kit and installation instructions. The table below gives the codes of the kits, to be chosen according to the TV standard used in the installation country.

  • Page 67: Installation Instructions

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 68: Equipement Moving

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 5.2. EQUIPEMENT MOVING To move the machine proceeds as follows: 1. Move the equipment using a DOLLY (Figure 5.2-1). Figure 5.2-1 2. Move the equipment using the front wheels, as shown below: Given the weight of the equipment, we recommend 2 person be involved in lifting it.

  • Page 69: Specifications Requirements

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 5.3. SPECIFICATIONS MINIMUM AERIAL SIGNAL REQUIREMENTS All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual: • For VISIOWEB: “ELECTRICAL and ANTENNA Requirements” manual; •...

  • Page 70: Installation

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 5.4. INSTALLATION To correctly install the machine, proceed as follows: 1. Ensure that the specifications and requirements for installation have been met (see paragraph: 5.1. “Specifications and requirements”). 2. Position the machine as specified above, on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 71: Troubleshooting

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6. TROUBLESHOOTING The troubleshooting procedures are illustrated by means of flow diagrams. To facilitate interpretation of these diagrams, the following standard box shapes are used: This type of box is the START point of the troubleshooting START procedure.

  • Page 72: Troubleshooting Menu: Led Models

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.1. TROUBLESHOOTING MENU: LED MODELS Te configuration procedure is invoked when the machine is in Stand-By mode, using a different procedure for the 500 and 700 models. 6.1.1. A CCESSING CONFIGURATION OF MODELS Simultaneously press the ENTER,↑, CLEAR keys.

  • Page 73: Automatic Test

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 TROUBLESHOOTING AUTOMATIC TEST MANUAL TEST MAN.KEYBOARD I2C Devices Test TEST LED Test TGS COM Test SERIAL PORTS Low Kit COM Test TEST CSafe COM Test To scroll through the list of available functions, press the + or – speed keys to display the next or the preceding item;...

  • Page 74: Led Test

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.1.3.2. LED Test The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also tests the buzzer by changing the frequency to produce a variation in the tone of the sound. There is no message displayed concerning the outcome of this test, which must therefore be checked visually.

  • Page 75: Troubleshooting Menu: Visio/Visioweb Model

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.2. TROUBLESHOOTING MENU: VISIO/VISIOWEB MODEL The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right- hand corner of the screen in that sequence when the equipment is in Stand-By, as shown in the figure below. A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: 2501...

  • Page 76: The Display Fails To Illuminate

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.3. THE DISPLAY FAILS TO ILLUMINATE 6.3.1. LED MODELS WITH MAINS POWER SUPPLY THE DISPLAY DOES NOT ILLUMINATE Does the wall outlet supply the Plug the machine into a correct voltage? working electrical outlet Is the mains lead OK? Replace the mains lead...
  • Page 77 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Is the voltage at the input Is the voltage at the Replace the power of the Brake Board output of the power entry entry module correct? module correct? Replace Chack the cable that Are the voltages at the CU309 cable connect the Low Kit...

  • Page 78: Led Models: Self-Powedred

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.3.2. LED MODELS OWEDRED 6.3.2.1. The Display does not illuminate THE DISPLAY DOES NOT ILLUMINATE Correct operation: after 30 seconds without Is the user pedaling? pedaling the machine switches off Are the LEDs on the Replace the Display Board lit on? Display Board...
  • Page 79 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Is the RPM signal and the Replace the DC voltage at the input to Replace the Stator Brake Board the Brake Board correct? Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: To speed up the troubleshooting procedure, check the state of the power indicator LEDs on the various circuit boards.

  • Page 80: The Display Doesn't Remain On When Stopping The Execution Of The Exercise

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.3.2.2. The Display doesn’t remain on when stopping the execution of the exercise THE DISPLAY DOESN'T REMAIN ON WHEN STOPPING THE EXECUTION OF THE EXERCISE Measure the battery . Carge and/or repalce There are the 12Volt? the battery Check if the f use on the...
  • Page 81 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check if the fuse on the ELT-01 cable is whole. If necessary replace the F5A fuse (A) indicated in the figure follows.

  • Page 82: Visio/Visioweb Models With Mains Power Supply

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.3.3. VISIO/VISIOWEB M ODELS WITH MAINS POWER SUPPLY THE DISPLAY DOES NOT ILLUMINATE Plug the machine into Does the wall outlet supply the a working correct voltage? electrical outlet Is the power supply cable Replace thecable Replace the fuses Are the fuses OK?
  • Page 83 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Replace the LCD Inverter. Defective LCD Inverter Does the problem persist? Replace the LCD. Replace the Does the problem Defective LCD CPU Board persists? Continued on following page ... Page 6.13...
  • Page 84 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Is the voltage at the Is the voltage at the input Replace the power entry output of the power entry of the Brake Board module module correct? correct? Replace CU312 cable Check if there are the Replace the voltages at the output of...

  • Page 85: Unity Models

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the LED 1 (green) of the Display Board, is correctly lit on. Place the tester probes across pins 3 and 1 of CN4 connectors on the Brake board.

  • Page 86: Touch Screen Needs Calibrating /Does Not Work

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.4. TOUCH SCREEN NEEDS CALIBRATING /DOES NOT WORK Only for VISIO/VISIOWEB and UNITY models. For the following menu, please refer to the VISIO/VISIOWEB and UNITY manuals. 6.5. YOU CANNOT HEAR THE AUDIO Only for VISIO/VISIOWEB and UNITY models.

  • Page 87: The Ipod Does Not Work

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.8. THE IPOD DOES NOT WORK 6.8.1. VISIOWEB ODELLI THE iPOD DOES NOT WORK Check the audio connection system Enter the audio/video files Is the iPod detected by the lists. Can you see the list of all machine? the files uploaded on the iPod? Update the iPod SW version...

  • Page 88: Unity Models

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Is the v oltage at the output of Replace the CPU Board the CPU Board correct? Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Switch on the machine, connect the iPod on the docking station and check that the device is correctly detected by the machine.

  • Page 89: Message On Display "The Equipment Is Locked (Com)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.9. MESSAGE ON DISPLAY “THE EQUIPMENT IS LOCKED (COM)” This error message can be caused by loss of communication between the High Lit and Low Kit and a 'possible interruption during SW loading/upgrade. The error is displayed by a massage and stored in the “Errors Log”...

  • Page 90: The Brake Board Has Detected An Error

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.10. THE BRAKE BOARD HAS DETECTED AN ERROR When the Brake Board detects an error, it blocks by interrupting the power supply and memorizes a numeric code in its memory which identifies the detected error. In addition it sends a signal regarding the status of the error to the DISPLAY Board, via the serial line.
  • Page 91 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Error Description Meaning Solution Cod. Upgrade the Firmware (FW) on the Brake Board. If the same errors Not used. occur after upgrading has been successfully completed, the problem is NOT the brake board. Overvoltage error.
  • Page 92 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Error Description Meaning Solution Cod. CRC fault error on the braking table. This occurs when the installed braking table has an erroneous CRC fault on the CRC. It is saved in the error log. Re-load the braking table.

  • Page 93: There Is No Resistance

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.11. THERE IS NO RESISTANCE The machine will not produce resistance if: • the display board is not receiving a speed signal; • the Brake Board is not generating current; • the brake is defective. THERE IS NO RESISTANCE Are the Watt and SPM values...
  • Page 94 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1 and 2 of the connector CN2 on the Brake Board and exercise at a speed of 60RPM.

  • Page 95: The Resistance Is Incorrect

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.12. THE RESISTANCE IS INCORRECT The machine will produce an incorrect resistance if: • the mechanical components are not in perfect condition; • the speed measurement is incorrect; • the Brake Board is defective; •...
  • Page 96 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Carry out the Standard Settings procedure as detailed at paragraph: 9.5. “SERVICE MENU: . Check that the mechanical system, consisting of the pedals, belt and brake, moves smoothly and without higher than normal friction or resistance.

  • Page 97: The Speed Signal Is Incorrect

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.13. THE SPEED SIGNAL IS INCORRECT The speed signal is incorrect if: • The brake disk is incorrectly fixed to the flywheel; • The speed sensor is defective; • The Brake Board is defective. THE SPEED SIGNAL IS INCORRECT Carry out the Standard Setting...
  • Page 98 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Carry out the Standard Setting procedure as detailed at paragraph: 9.5. “SERVICE MENU: . The speed sensor detects the heads of these bolts.

  • Page 99: The Machine Does Not Read The Tgs Key

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.14. THE MACHINE DOES NOT READ THE TGS KEY 6.14.1. WISIOWEB M ODELS The machine displays this error if the TGS reader is not working properly, or if it is not supplied by the Disoplay Board.

  • Page 100: Unity Models

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: In Place the tester probes across pins 1 and 3 of connector CN1 of the TGS reader. The measured value should be +12Vdc.

  • Page 101: There Is No Heart Rate Signal

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.15. THERE IS NO HEART RATE SIGNAL 6.15.1. HS RECEIVER AND SENSOR 700 models. HUMAN BODY “CONTINUITY”: it’s well known that for somebody it’s very difficult, nearly impossible, to measure their HR using the hand sensors. This due to a lot of possible causes which could fake the “quality”...
  • Page 102 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 THERE IS NO HR SIGNAL (Hand Sendor) Check the Hand Senson are correctly connectedat to the Restore the connections Connector Board. Check the connection between Restore the connections Hand Sensor Board and Connector Board is ok.
  • Page 103 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the continuity of the signal through two cables CU388 and CU366: Check also they are correctly connected, referring to paragraph: 2.8.

  • Page 104: Receiver (Chest Belt)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.15.2. HR RECEIVER HEST CORRECT USE OF THE CHEST BELT: Wear the chest belt take care the area of contact with the body is humid in order to guarantee it proper works. THE HR SIGNAL IS INCORRECT (Chest belt)
  • Page 105 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Check if the +5Vdc are at the Receiv er Board def ectiv e. input of the Receiv er Board. Replace it. Are present? Check if the +5Vdc are at the output of the ARM/CPU Board. Replace the cable.
  • Page 106 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the correct display SW version, according to the “EXCITE SW SMART TABLE” you can find in TG Direct section.

  • Page 107: The Telemetric Heart Rate Signal Is Incorrect

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.16. THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT 6.16.1. C HEST CORRECT USE OF THE CHEST BELT: Wear the chest belt take care the area of contact with the body is humid in order to guarantee it proper works. THE TELEMETRIC HR SIGNAL IS INCORRECT (Chest belt)
  • Page 108 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Are there sources of Receiv er Board def ectiv e. electromagnetic noise near the Replace it. receiv er? The problem does not depend on the equipment Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the correct display SW version, according to the “EXCITE SW SMART TABLE”...
  • Page 109 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Take care of the following diagram to correctly position the machines: Figure 6-3 The active area of the transmitter is wider on the lateral side (130 cm) instead of the front or the back side (90 cm). Take care of the following diagram: Figure 6-4 Page 6.39...
  • Page 110 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Check if the receiver has been correctly mounted on the machine, as detail at paragraph: 7.4. “Disassembling the cardio (HR) receiver”. To check for electromagnetic noise near the machine, use Test Box Excite as detailed here below.

  • Page 111: Hand Sensor

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6.16.2. H ENSOR HUMAN BODY “CONTINUITY”: it’s well known that for somebody it’s very difficult, nearly impossible, to measure their HR using the hand sensors. This due to a lot of possible causes which could fake the “quality” of the contact between the human skin and the HS plates, as: hands only just washed or particularly dry, acidity of the skin and/or a particular body fat mass index.
  • Page 112 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the correct display SW version, according to the “EXCITE SW SMART TABLE” you can find in TG Direct , section.

  • Page 113: Disassembly Of Components

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7. DISASSEMBLY OF COMPONENTS 7.1. DISASSEMBLING THE DISPLAY 7.1.1. 500 500SP VERSION Turn off the machine and unplug the mains lead from the wall outlet: 1. Back off the 4 screws (a) using a medium Phillips screwdriver.

  • Page 114: And 700Sp Version

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.1.2. 700 700SP VERSION Turn off the machine and unplug the mains lead from the wall outlet: 1. Back off the 4 screws (a) using a medium Phillips screwdriver. Figure 7.1-4 2.

  • Page 115: 700Visio Version

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.1.3. 700VISIO VERSION Turn off the machine and unplug the mains lead from the wall outlet: 1. Back off the 4 screws (a) using a medium Phillips Screwdriver. 2. Lower the guard (b). Figure 7.1-7 3.

  • Page 116: Disassembling Boards And Components

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.2. DISASSEMBLING BOARDS AND COMPONENTS 7.2.1. LED D (ARM B ISPLAY OARD Figure 7.2-1 Carry out the procedure described in paragraph: 7.1. “Disassembling the display”. Place the Display on a work bench: It is now possible to remove the following boards: •...

  • Page 117: Arm Board (A)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.2.1.1. ARM board (A) 1. Unplug the connectors highlighted in the figure. 2. Back off the 5 screws (c) using a medium Phillips Screwdriver. 1. Remove the ARM board (A). To reassemble the ARM board, carry out the above steps in reverse order.

  • Page 118: C-Safe Board (B)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.2.1.2. C-Safe board (B) 1. Disconnect from the ARM board the connector highlighted in the figure. 2. Remove the hot glue that fix the board on the casing and remove the C-Safe board (B), sliding it upward.

  • Page 119: Visio Display 15" (Cpu Board)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.2.2. VISIO D 15” (CPU B ISPLAY OARD Figure 7.2-4 Carry out the procedure described in paragraph: 7.1. “Disassembling the display”. Place the display on a work bench: It is now possible to remove the following components: •...

  • Page 120: Wireless Board (A)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.2.2.1. Wireless board (A) 1. Unplug the 2 antenna connectors of the wireless board, highlighted in the figure. CAUTION: Pay particular attention to the wireless antenna cables and connectors, because extremely sensitive, moreover case...
  • Page 121 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 To reassemble the antenna cables (X) and (Y), follow the routing shown below. The Dissipater (Z) is only on the ATSC and ISDB-T version. Figure 7.2-8 Pagina 7.9...

  • Page 122: Tuner Dvb-T Board (B)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.2.2.2. Tuner DVB-T board (B) 1. Back off the 3 screws (a) using a medium Phillips Screwdriver. 2. Remove the protection guard of Tuner board (b). Figure 7.2-9 3. Back off the 3 spacers (c). 4.

  • Page 123: Tuner Board Atsc (B1) And Isdb-T (B2)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.2.2.3. Tuner board ATSC (B1) and ISDB-T (B2) Figure 7.2-11 Carry out the procedure described in paragraph: 7.2.2.2 “Tuner DVB-T board (B)” at step (4). 1. Remove the Tuner board ver. ATSC (B1), or ver. ISDB-T (B2). 2.

  • Page 124: Lcd Inverter (C)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.2.2.4. LCD Inverter (C) 1. Unplug the connectors highlighted in the Figure. 2. Back off the 4 screws (a), using a medium Phillips Screwdriver. 3. Remove the LCD inverter cover (b). Figure 7.2-13 4.

  • Page 125: Cpu Board (D)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.2.2.5. CPU board (D) Figure 7.2-15 Carry out the procedure described in paragraph: 7.2.2.1 “Wireless board (A)” and 7.2.2.2 “Tuner DVB-T board (B)”. 1. Unplug the connectors highlighted in the figure. 2.

  • Page 126: Lcd (E) + Touch Screen

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.2.2.6. LCD (E) + Touch Screen Carry out the procedure described in paragraph: 7.2.2.5 “CPU board (D)”. 1. Back off the 6 screws (b) using a medium Phillips Screwdriver. 2. Remove the LCD Inverter as described in the paragraph: 7.2.2.4 “LCD Inverter (C)”.

  • Page 127: Headphone Jack (F)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.2.2.7. Headphone Jack (F) 1. Unplug the connector highlighted in the figure. 2. Back off the 2 screws (a) using a small Phillips screwdriver. 3. Remove the Headphone Jack (F). To reassemble the Headphone Jack, follows the above steps in the reverse order.

  • Page 128: Dual Tgs Reader + Usb Port (G)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.2.2.8. Dual TGS reader + USB port (G) 1. Unplug the cables highlighted in the figure. 2. Back off the 3 screws (a) using a medium Phillips Screwdriver. 3. Remove the TGS group and the USB port (G), as indicated in the figure at the side.

  • Page 129: Ipod Docking Station (H)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.2.2.9. iPod Docking Station (H) 1. Lift the Docking Station covering cap up and back off the screw (a) using a medium Phillips screwdriver Figure 7.2-20 2. Unplug the cable highlighted in the figure and remove the iPod Docking Station (H).

  • Page 130: Frontal Plugs Tgs + Usb And Cover

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.2.2.10. Frontal plugs TGS + USB and cover 1. Back off the 4 screws (a) using a medium Phillips screwdriver. 2. Remove the frontal plug from the front side. To reassemble the Frontal plugs and USB port, follows the above steps in the reverse order.

  • Page 131: Disassembling The Keyboard / Touch Screen

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.3. DISASSEMBLING THE KEYBOARD / TOUCH SCREEN 7.3.1. LED K EYBOARD Carry out the procedure described in paragraph: 7.1. “Disassembling the display” to the point (3). Place the display assembly on a work bench: 1.
  • Page 132 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 To assemble a new keyboard: 1. Remove the backing film which protects the adhesive. 2. Insert the connector in the special slot on the display and connect it to the ARM Board. 3.

  • Page 133: Visio Version

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.3.2. VISIO VERSION For the Touch Screen disassembly, refer to the Display Board disassembling procedure described at the paragraph: 7.2.2.6 “LCD (E) + Touch Screen”. Pagina 7.21...

  • Page 134: Disassembling The Cardio (Hr) Receiver

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.4. DISASSEMBLING THE CARDIO (HR) RECEIVER Turn off the machine and unplug the mains lead from the wall outlet: 1. Back off the 6 screws (a) using a medium Phillips screwdriver. 2.
  • Page 135 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Figure 7.4-4 5. Unplug the connector (d). 6. Remove the Cardio Receiver (e). To reassemble the Receiver, follows the above steps in the reverse order. Note for the reassembly: CAUTION: fold the sponge (c) on the Board avoiding pressing too much and using a cable-tie to fix it.

  • Page 136: Disassembling The Column

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.5. DISASSEMBLING THE COLUMN Carry out the procedure described in paragraph: 7.8.1. “Disassembling the upper ”. 1. Remove the bolts head covering caps (a). Figure 7.5-1 2. Back off the 2 bolts (b), using a 17mm wrench.
  • Page 137 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 5. Unplug the junction connectors of the cables which goes from the display to the lower electronic. 6. Remove the column. To reassemble the column, follows the above steps in the reverse order. During the reassembly: pay attention the cables are properly connected inside the frame, as shown in figure at...

  • Page 138: Disassembling The Handgrips

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.6. DISASSEMBLING THE HANDGRIPS Turn off the machine and unplug the mains lead from the wall outlet: Carry out the procedure described in paragraph: 7.5. “Disassembling the column” and unplug the involved cables.

  • Page 139: Disassembling The Hand Sensors

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.7. DISASSEMBLING THE HAND SENSORS 7.7.1. D ISASSEMBLING THE ENSOR ON THE HANDGRIPS Turn off the machine and unplug the mains lead from the wall outlet: For each hand sensor: 1. Back off the 2 screws (a) using a medium Phillip screwdriver.
  • Page 140 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.7.2. D ISASSEMBLING THE ENSORS ON LEVERS For each hand sensor 1. Back off the 4 screws (a) using a medium Phillips screwdriver. Figure 7.7-3 2. Lift up the HS plates. 3.

  • Page 141: Disassembling The Guards

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.8. DISASSEMBLING THE GUARDS 7.8.1. D ISASSEMBLING THE UPPER GUARD On both sides: 1. Back off the 3 screws (a) using a 4mm hexagonal wrench. 2. Lift the upper guard (b) and fix it using a strap as shown in the figure at the side.

  • Page 142: Disassembling The Lateral Guards

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.8.2. D ISASSEMBLING THE LATERAL GUARDS Carry out the procedure described in paragraph: 7.8.1. “Disassembling the upper ”. On both side: 1. Back off the 5 screws (a) using a 4mm hexagonal wrench.

  • Page 143: Disassembly The Central Lower Guard

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.8.3. D ISASSEMBLY THE CENTRAL LOWER GUARD Carry out the procedure described in paragraph: 7.8.2. “Disassembling the lateral guards”. On both side: 1. Back off the screw (a) using a 5mm hexagonal wrench.

  • Page 144: Disassembling The Lever

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.9. DISASSEMBING LEVERS UPPER BALANCER 7.9.1. D ISASSEMBLING THE LEVER 1. Remove the plastic plug (a) using a small Phillips screwdriver. Figure 7.9-1 2. Unplug the connector highlighted in the figure. 3.

  • Page 145: Disassembling The Upper Balancer

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.9.2. D ISASSEMBLING THE UPPER BALANCER Carry out the procedure described in paragraph: 7.8.2. “Disassembling the lateral guards” and at the paragraph: 7.9.1. “Disassembling the lever”. 1. Pass the connector (a) through the inside of the frame and pull it out from the inside, as shown in the figure at the side.

  • Page 146: Disassembling The Brake Board Box

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.10. DISASSEMBLING THE BRAKE BOARD BOX Carry out the procedure described in paragraph: 7.8.2. “Disassembling the lateral guards”. 1. Back off the 2 screws (a), using a 4mm hexagonal wrench. 2. Disconnect the 4 connectors highlighted in the figure at the side.

  • Page 147: Disassembly The Hand Sensor Board And The Connector Board

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.11. DISASSEMBLY THE HAND SENSOR BOARD AND THE CONNECTOR BOARD Carry out the procedure described in paragraph: 7.8.1. “Disassembling the upper guard”. 1. Press lightly in the sense of arrows, the cover of board protection (a).

  • Page 148: Disassembling The Connecting-Rod

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.12. DISASSEMBLING THE CONNECTING-ROD 7.12.1. D (R – L) ISASSEMBLING THE SHORT CONNECTING Carry out the procedure described in paragraph: 7.8.2. “Disassembling the lateral guards”. WARNING: be careful to the magnets on pulley during the disassembly.
  • Page 149 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3. Back off the screw (c) using a 5mm hexagonal wrench, locking the nut on the opposite side using a 17mm wrench, as shown in the figure at the side. During the reassembly take care of the parts order, as detailed below;...

  • Page 150: Disassembling The Long Connecting-Rod (R - L)

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.12.2. D (R – L) ISASSEMBLING THE LONG CONNECTING Carry out the procedure described in paragraph: 7.8.2. “Disassembling the lateral guards”. WARNING: be careful to the magnets on pulley during the disassembly. 1.
  • Page 151 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3. Back off the screw (c) using a 5mm hexagonal wrench, blocking the opposite nut with a 17mm wrench, as shown in the figure at the side. During the reassembly take care of the parts order, as detailed below;...

  • Page 152: Disassembling The Primary Shaft And Pulley

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.13. DISASSEMBLING THE PRIMARY SHAFT AND PULLEY Take note about the measure “X” on the adjusting bolt of the tension system . 1. Remove the connecting-rod (y) as described at the paragraph: 7.12.1. “Disassembling the short connecting-rod (R –...
  • Page 153 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 4. Remove the belt (d) from the pulley. 5. Back off the 4 screws (e) using a 13mm wrench, blocking the counter-nut on the opposite side with a wrench of equal size. CAUTION: During the reassembly lock down the screw (e) using a torque wrench set for 22Nm.
  • Page 154 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 On the opposite side: 10. Remove the lower part of the long connecting-rod, as indicated at the paragraph: 7.12.2. “Disassembling the long connecting- rod (R – L)” at step (2). Figure 7.13-6 Keep the levers together using a cable tie or a strip, to easily work as shown in the figure.

  • Page 155: Disassembly The Tension System

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.14. DISASSEMBLY THE TENSION SYSTEM Take note about the measure “X” on the adjusting bolt of the tension system . 1. Remove the connecting-rod (y) as described at the paragraph: 7.12.1. “Disassembling the short connecting-rod (R –...

  • Page 156: Disassembling The Speed Sensor

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.15. DISASSEMBLING THE SPEED SENSOR Only for models: POWERED. Carry out the procedure described in paragraph: 7.8.2. “Disassembling the lateral guards”. 1. Back off the screw (a) using a medium Phillips screwdriver and disconnect the ground cable.

  • Page 157: Disassembling The Brake Winding

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.16. DISASSEMBLING THE BRAKE WINDING Carry out the procedure described in paragraph: 7.8.2. “Disassembling the lateral guards”. 1. Disconnect the fast-on from the brake winding. 2. Loosen the 2 screws (a) using a 4mm hexagonal wrench.

  • Page 158: Disasembling The Flywheel Group

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.17. DISASEMBLING THE FLYWHEEL GROUP 7.17.1. P OWERED MODELS Carry out the procedure described in paragraph: 7.13. “Disassembling the Primary shaft and ” at step(2). 1. Disconnect the lower end of the short connecting-rod (X), and remove the belt (Y) from the pulley, as shown in the figure at the side.
  • Page 159 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 4. Remove the complete flywheel group (c) from the machine supporting the weight of the group with your knee and pulling from the belt (Y) and bring it on a work bench. CAUTION: Handle it with caution, because the copper disk may bend easily.
  • Page 160 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7. Back off the screw (e) using a 5mm hexagonal wrench. 8. Remove the support plate (f). Figure 7.17-5 On the opposite side: 9. Remove the support plate. 10. Back off the screw (g) using a 5mm hexagonal wrench.

  • Page 161: Self-Powered Models

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.17.2. S OWERED MODELS Carry out the procedure described in paragraph: 7.13. “Disassembling the Primary shaft and ” to the point (2). 1. Disconnect the lower end of the short connecting-rod (X) and remove the belt (Y), as shown in the figure at the side.
  • Page 162 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3. Bring forward the belt (d), as shown in the figure at the side. 4. Back off the 4 screws (e) using a 17mm wrench, blocking the counter-nuts on the opposite side, using a wrench of equal size. Figure 7.17-10 14.
  • Page 163 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7. Back off the 3 screws (i) and the 2 screws (j), using a 13mm wrench, blocking the counter- nuts on the opposite side, using a wrench of equal size. Figure 7.17-13 8.
  • Page 164 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 On the opposite side: 10. Back off the screw (m) using a 5mm hexagonal wrench. CAUTION: During reassembly, lock down the screws (k) and (m) using a torque wrench set for 9Nm. Once reassembly the stator into its housing, rotate it to check that there are no specific noises.
  • Page 165 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 On the opposite side: 12. Remove the rubber bushing (p) and the bearing (q). Figure 7.17-17 13. Back off the 6 screws (r) using a 4mm hexagonal wrench. 15. Remove the copper disk (s) and replace if necessary.

  • Page 166: Disassembling The Battery

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.18. DISASSEMBLING THE BATTERY Only for models: SELF-POWERED. Carry out the procedure described in paragraph: 7.8.2. “Disassembling the lateral guards”. 1. Unplug the 2 fast-on (a). 2. Cut the cable-ties (b). 3.

  • Page 167: Disassembling The Footboard

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.19. DISASSEMBLING THE FOOTBOARD 1. Back off the 4 nuts (a) using a 10mm wrench. 2. Remove the footboard (b). CAUTION: During the reassembly lock down the screws (a) using a torque wrench set for 9Nm.

  • Page 168: Disassembling The Rear Footboard And Levers

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.20. DISASSEMBLING THE REAR FOOTBOARD AND LEVERS Incline the equipment on a side with caution: 1. Back off the 2 nuts (a) using a 17mm wrench on both sides. Place the equipment on the floor: 2.
  • Page 169 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6. Back off the nut (e) using a 17mm wrench and remove the two washers. During the reassembly respect the parts order, as detailed below: lock down so that the spacer (1) is blocked while the washer (2) free to move.
  • Page 170 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 To reassemble the lever, carry out the above steps in reverse order, whereas the notes following. easily reassembly lever, avoiding damaging internal bearings use the special pin (b) Cod. 0T020901AA as detailed below. 1.

  • Page 171: Disassembling The Lower Balancer

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.21. DISASSEMBLING THE LOWER BALANCER Carry out the procedure described in paragraph: 7.8.2. “Disassembling the lateral guards” and at the paragraph: 7.20. “Disassembling the rear footboard and levers” to the point (5). 1.
  • Page 172 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 3. Block the counter-nut (b) using a 17mm wrench and back off the screw (c) using a wrench of equal size. 4. Remove the long connecting-rod from the lower balancer pin (d). Figure 7.21-2 5.
  • Page 173 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 6. Insert the screw (e) previously removed from the pin from the opposite side. Use a pin tool to push against the screw to remove the central pin from the front lower lever (f), as shown in the figure at the side.

  • Page 174: Disassembling The Power Entry Module

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 7.22. DISASSEMBLING THE POWER ENTRY MODULE Only for models: POWERED. Incline the equipment on a side with caution: 1. Unplug the cables (a). 2. Back off the 2 screws (b), using a medium Phillip screwdriver.

  • Page 175: Adjustments

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 8. ADJUSTMENTS 8.1. CENTRING THE BELT 1. Place the belt on the pulley and then on the flywheel shaft. Take care to leave one race free on the right side and one free on the left side.

  • Page 176: Tensioning The Belt

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 8.2. TENSIONING THE BELT 8.2.1. T USED ENSIONING A BELT WARNING: The right tension of belt must be: 149Hz±10Hz and must be detected on the long arm of the belt, as indicated by the yellow arrows in the figure at side.
  • Page 177 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 2. Adjust the tension acting on the screw (a). 3. Lock down the nut (b) using a17mm wrench and lock down the screw (c). Figure 8.2-3 Pagina 8.3...

  • Page 178: Tensioning Anew Belt

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 8.2.2. T ENSIONING A BELT WARNING: The right tension of belt must be: 149Hz±10Hz and must be detected on the long arm of the belt, as indicated by the yellow arrows in figure at side.

  • Page 179: Positioning The Speed Sensor

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 8.3. POSITIONING THE SPEED SENSOR Only for models: POWERED. Check the speed sensor is aligned on its plastic support. 1. Loosen the 2 screws (a) and move the speed sensor support in the sense of yellow arrows, to adjust the distance from the screws heads (b) until 1mm.

  • Page 180: Positioning The Brake Winding

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 8.4. POSITIONING THE BRAKE WINDING 1. Loosen the 2 screws (a) using a 4mm hexagonal. 2. Move the brake winding plate support (b), horizontally as indicated by yellow arrows, so that the copper disk is centred on the brake winding, using a 1mm thickness gauge.

  • Page 181: Adjusting The Anti Lock System

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 8.5. ADJUSTING THE ANTI-LOCK SYSTEM 1. Loosen the counter-nut (a) of anti-lock system using a 13mm wrench. 2. Adjust the distance between the magnet (b) and the pulley magnets (c). 3. Lock down the nut again. CAUTION: Check for both pulley magnets, that the distance “X”...

  • Page 182: The Machine Is Not Flat

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 8.6. THE MACHINE IS NOT FLAT This problem may be due to the positioning of the machine on a not flat surface. To solve this problem it is necessary to act on foot adjustment. Figure 8.6-1 The equipment is levelled by adjusting the two front feet: 1.

  • Page 183: Machine Configuration

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9. MACHINE CONFIGURATION 9.1. USER MENU: 500LED MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER, ↑, CLEAR. The following prompt appears on the display: ENTER PASSWORD: To access the procedure, type in the password 2406 and press ENTER to confirm.

  • Page 184: Max. Duration

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 To scroll through the list of available functions, press the + or – speed keys to display the next or the preceding item; confirm the choice by pressing ENTER. To cancel the operation, press the CLEAR key for a few seconds.

  • Page 185: Pause Time

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.1.4. P AUSE TIME It is possible to set a maximum pause time for each exercise, ranging from 10 to 999 seconds. To change the setting, when the display shows the currently selected maximum time: PAUSE TIME xxx Press the ENTER key to change the value: The current parameter value starts to blink on the display;...

  • Page 186: Default Weight

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.1.7. D EFAULT WEIGHT It is possible to set the default weight for a generic user, ranging from 10 to 99 kilograms. To change the setting, when the display shows the currently selected default weight: DEFAULT WEIGHT KG xx Press the ENTER key to change the parameter: The current parameter value starts to blink on the display;...

  • Page 187: Default Distance

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.1.10. D EFAULT DISTANCE It is possible to set the default distance for an exercise session, with values ranging from 1 to 999. To change the setting, when the display shows the current value: DEFAULT DISTANCE KM xxx Press the ENTER key to modify the value: The current parameter value starts to blink on the display;...

  • Page 188: Modifiable Target Frequencies

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.1.13. M ODIFIABLE TARGET FREQUENCIES It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, when the display shows the current setting: HR : xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: MODIFIABLE <default>...

  • Page 189: Format P&Pkey

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.1.16. F P&P ORMAT This function formats a TGS key for Plug&Play mode operation. To select the function, when the display shows: FORMAT P&P Press ENTER to confirm. At the end of the formatting procedure, hold down the CLEAR key for a few seconds to exit.

  • Page 190: User Menu: 700 Led Models

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.2. USER MENU: 700 LED MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER PASSWORD: 2406 To access the procedure, type in the password and press ENTER to confirm.

  • Page 191: Language

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.2.1. L ANGUAGE After selecting a language from the list of those available, all messages subsequently displayed by the machine will be in the chosen language. To change the selection, when the display shows the current setting: LANGUAGE : xxx Press the +/- GOAL keys to select the desired language from the options available.

  • Page 192: Cooldown Time Xxx

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.2.5. C OOLDOWN TIME It is possible to set the cooldown time for each exercise, ranging from 5 to 180 seconds. To change the setting, when the display shows the currently selected maximum time: COOLDOWN TIME xxx Press the ENTER key to change the value: The current parameter value starts to blink on the display;...

  • Page 193: Modifiable Target Heart Rate

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.2.8. M ODIFIABLE TARGET HEART RATE It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, when the display shows the current setting: HR : xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: MODIFIABLE <default>...

  • Page 194: Format P&P

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.2.12. E NABLE MULTI LANGUAGE MODE The machine can be configured to allow selection of the language at each session. To change the selection, when the display shows the current setting: LANGUAGE : xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: ANGUAGE...

  • Page 195: Service Menu: Led Models

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.3. SERVICE MENU: LED MODELS The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 and 700 models. 9.3.1. A CCESSING CONFIGURATION OF MODELS Simultaneously press the ENTER, ↑, CLEAR keys.
  • Page 196 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 TECHNICAL LOW KIT PARAM. CONFIGURATION OPERATING DATA ERRORS LOG STANDARD SETTINGS LOW KIT MENU HIGH KIT VERSION BOOT VERSION KEY READER VERS. To scroll through the list of parameters, press the + or – effort level keys to display the next or the preceding item.

  • Page 197: Low Kit Parameter

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.3.3. L OW KIT PARAMETER This function provides access to parameters used for modifying certain settings of the lower assembly. To access this menu, when the display shows: LOW KIT PARAM. Press ENTER.

  • Page 198: Default Setting

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.3.3.3. Default Setting To load the default parameter values, scroll using the +/- effort level keys until the display shows: DEFAULT SETTING ? Press ENTER. Display shows: CONFIRM ? Press ENTER to write the default values to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 199: Operating Data

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.3.4. O PERATING DATA This function makes it possible to access the machine usage data stored in the low kit. To access this menu, when the display shows: OPERATING DATA Press ENTER. This function is structured as follows: READ FROM OPERATING DATA LOW KIT ?

  • Page 200: Write To Low Kit

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.3.4.2. Write to low kit To write the values of the currently displayed parameters to the low kit, scroll using the +/- keys until the display shows: WRITE TO LOW KIT ? Press ENTER to write the new data to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 201: Errors Log

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.3.5. E RRORS LOG This function accesses the machine’s error history log. To access this menu, when the display shows: ERRORS LOG Press ENTER. This function is structured as follows: READ FROM ERRORS LOG LOW KIT ? Error 1...

  • Page 202: Com.fault X

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.3.5.3. COM.Fault This is a counter that displays the number of errors in serial communication between the upper and the lower kit. This counter increase each time a communication fault is detected. Scroll using the +/- keys until the display shows: COM.FAULT X To reset it press ENTER, the LED display shows:...

  • Page 203: Standard Settings

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.3.6. S TANDARD SETTINGS This function clears the operating data of the machine and simultaneously resets the brake board parameters to their default values. To access this menu, when the display shows: STANDARD SETTINGS ? Press ENTER, the following message appears: CONFIRM ?

  • Page 204: Low Kit Fault Code

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.3.7.2. Low Kit fault code This function displays the error code that is blocking the low kit. To access this menu, when the display shows: LOW KIT FAULT CODE Press ENTER, the following message appears: FAULT=XX In case of FAULT=00, the board is not in an error condition.

  • Page 205: User Menù:visio/Visioweb

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.4. USER MENÙ:VISIO/VISIOWEB The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence, in Stand-By, as shown in the figure below: A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: 2406...

  • Page 206: Service Menu: Visio/Visioweb

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.5. SERVICE MENU: VISIO/VISIOWEB The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence, in Stand-By, as shown in the figure below: A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: 2501...

  • Page 207: Table Of Configuration Parameters

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.5.1. T ABLE OF CONFIGURATION PARAMETERS To correctly display the parameter values, you need to load them from the low kit, using the “Read from low kit” function. After any changes to the parameter values, you need to save them in the low kit using the “Write to low kit”...

  • Page 208: Unity Configuration

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 9.6. UNITY CONFIGURATION For the following menu, please refer to the UNITY Manual (User Interfaces). Pagina 9.26...

  • Page 209: Updating The Sw

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 10. UPDATING THE SW 10.1. VISIO/VISIOWEB For the following menu, please refer to the VISIO/WISIOWEB Manual. The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence when the equipment is in Stand-By, as shown in the figure below.

  • Page 210: Unity

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 10.2. UNITY For the following menu, please refer to the UNITY Manual (User Interfaces). Pagina 10.2...

  • Page 211: Functional Test Md Models

     That the exercises are performed according to the biomedical specifications for which the medical device was designed. Technogym® ensures its own safety standards by means of the following tools and activities:  ISO 9001/2000 certification of the company; ...
  • Page 212 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 First of all, check the resistance on the tester probes is approximately 0Ω. Pagina 11.2...

  • Page 213: Mechanical Testing Of Security

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 11.2. MECHANICAL TESTING OF SECURITY 11.2.1. C HECKING THE ASSEMBLY OF THE TRANSMISSION AND LEVERS SYSTEMS Check the correct assembly of the: levers, footboards and brake components. In particular, make sure that: 1.

  • Page 214: List Of Critical Spare Parts

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 11.4. LIST OF CRITICAL SPARE PARTS Technogym medical devices are identified by “Serial N” plates that allow them to be tracked throughout the useful life-span of the device. Just as for products, there is also a list of so-called CRITICAL components which, through the SN, must be guaranteed as traceable.

  • Page 215: Planned Maintenance

    Qualified Technician not require any particular technical expertise; specially trained by Technogym; authorised to they are simple operations regarding external carry out fine tuning and start-up of the...
  • Page 216 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Blank page Pagina 12.2...

  • Page 217: Appendix

    EXCITE + - Crossover: Technical Service guide- Ver. 4.1 13. APPENDIX 13.1. TABLE OF PASSWORDS TO ACCESS THE MENUS The following configuration menus are available together with their respective access passwords: PASSWORD LIST INTERFACCIA Technical configuration; VISIO UNITY VISIO Upload/ Network page; UNITY VISIO Write Serial Number;...
  • Page 218 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 Blank page Pagina 13.2...
  • Page 219 EXCITE + - Crossover: Technical Service guide- Ver. 4.1 14. TOOLS To make each disassembly operation, adjustment and maintenance on the machines need the tools shown in the TG SERVICE TOOLS BOX LIST, available in TG DIRECT. Pagina 14.1...
  • Page 223 TECHNOGYM S.p.A. Via G. Perticari, 20 - 47035 Gambettola (FC) - Sede legale Via Calcinaro, 2861 - 47522 Cesena (FC) - Sede operativa ITALIA Tel.: +39-0547-650638 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00729AA-UK...