Technogym Synchro Excite 500 Manuals

Manuals and User Guides for Technogym Synchro Excite 500. We have 1 Technogym Synchro Excite 500 manual available for free PDF download: Service Maintenance Manual

Technogym Synchro Excite 500 Service Maintenance Manual

Technogym Synchro Excite 500 Service Maintenance Manual (202 pages)

Brand: Technogym | Category: Elliptical Trainer | Size: 5 MB

Table of Contents

Table of Contents
5
1 General Notices

11
- Introduction
  11
- Recommendations
  11
- General Rules for Repair Procedures
  12
2 Technical Specifications

13
- Product Codes
  13
- Colour Options
  14
- Product Characteristics
  15
- Mechanical Characteristics
  16
- Ambient Specifications
  17
- Conformity to Regulations
  17
- Wiring Diagrams
  18
  - Powered Version (500)
    18
  - Self-Powered Version (500SP)
    19
  - Powered Version (700)
    20
  - Self-Powered Version (700SP)
    21
  - Powerded Version (700WTV)
    22
- Wiring
  23
  - CBQ Cables
    23
  - CB Cables
    23
  - CU Cables
    24
  - ELT Cables
    26
3 Principles of Operation

31
- Block Diagram
  31
  - LED ARM Display Boards (500 and 500SP)
    32
  - Led Arm Display Boards (700 and 700SP)
    32
  - Wellness TV Display Boards -Digital TV (700WTV)
    34
    
    CPU Board
    34
    
    Digital TV Board
    34
    
    LCD Inverter
    35
    
    Touch Screen Interface Board
    35
    
    AUX Input Board
    35
    
    Ipod Docking Station
    35
    
    Headphone Jack
    35
  - Csafe Board
    36
  - Dual TGS Reader
    36
  - Cardio Receiver
    36
  - Brake Board
    37
  - Brake
    37
  - Speed Sensor
    37
  - Power Entry Module
    38
  - Alternator
    38
  - Battery
    38
  - External Power Supply Input
    39
- Brake Control
  40
  - Mechanics
    40
  - Controls
    40
  - The Signals Involved
    42
4 Accessories

43
5 Installation Instructions

51
- Specifications and Requirements
  51
- Installation Requirements and Specifications for Wellness Tv Machines
  52
  - Digital Signal
    52
  - Analogue Signal
    53
- Installation
  53
- First Power-On
  54
6 Troubleshooting

55
- Troubleshooting Service Menu: Active Wellness Tv Models
  56
  - I2C Device Test
    57
  - Csafe COM Test
    57
  - Low Kit COM Test
    57
  - TGS COM Test
    58
- Service Troubleshooting Menu: Modelli Led
  59
  - Automatic Test
    60
    
    I2C Devices Test
    60
    
    LED Test
    61
    
    Serial Ports Test
    61
  - Manual Test
    61
    
    Man. Keyboard Test
    61
- The Display Fails to Illuminate
  62
  - And 700 Models
    62
  - 500SP and 700SP Models
    64
  - 700WTV Wellness TV Models
    66
- The Touch Screen Does Not Work / It's Not Calibrated
  70
- No Audio Sound
  71
- N Otv Picture
  72
- The Radio Does Not Play
  75
- The Ipod Does Not Work
  77
- The Equipment Is Locked (Com)" Message on Display
  80
- There Is no Resistance
  81
- The Resistance Is Incorrect
  83
- The Speed Signal Is Incorrect
  85
- The Machine Does Not Read the Tgs
  87
- There Is no Heart Rate Signal
  89
  - HFU Telemetric Receiver
    89
  - Hand Sensor
    90
- The Telemetric Heart Rate Signal Is Incorrect
  92
7 Disassembly of Components

95
- Display Disassembly
  95
- Display Boards Disassembly
  98
  - And 500SP Version
    98
  - And 700SP LED Version
    99
  - 700WTV Version (Wellness TV)
    100
- And 700 Keyboards and Touch Screen Disassembly
  104
  - And 500SP Models
    104
  - And 700SP LED Version
    105
  - 700WTV Version (Wellness TV)
    106
- Cardio Receiver Disassembly
  107
- Fixed Handgrips Disassembly
  109
- Hand Sensor Disassembly
  110
- Guards Disassembly
  112
  - Brake Box Cover Guard
    114
  - Front Guards
    115
- Brake Box Disassembly
  117
- Hand Sensor Board Disassembly
  118
- Long Handlebar Levers Disassembly
  119
- Platform Lever Disassembly
  120
- Brake Winding Disassembly
  123
- Disassembling the Belts
  124
- Primary Shaft Disassembly
  127
  - Powered Models (500, 700 and 700WTV)
    127
  - Self Powered Models (500SP and 700SP)
    129
- Secondary Shaft Disassembly
  132
- Speed Sensor Disassembly
  133
- Platforms with Csafe Borad, Connectors, Power Entry Module and Wheels Disassembly
  134
- Battery Disassembly
  136
8 Adjustments

137
- Belt Tension
  137
- Speed Sensor Position
  138
- Brake Winding Position
  139
- The Machine Is Not Flat
  140
9 Machine Configuration

141
- User Menu Configuration for 500 Models
  141
  - Language
    142
  - Units of Measurement
    142
  - Maximum Exercise Time
    142
  - PAUSE TIME XXX
    143
  - COOLDOWN TIME XXX
    143
  - DEFAULT AGE XX
    143
  - Default Weight
    144
  - Default Duration
    144
  - DEFAULT CALORIES XXX
    144
  - Default Distance
    145
  - Enable TGS
    145
  - Enable Keyboard
    145
  - Modifiable Target Frequencies
    146
  - Resetting Parameters to Default Values
    146
  - Format P&P Key
    146
- User Menu Configuration for 700 Models
  147
  - Language
    148
  - Distance
    148
  - Maximum Excercise Time
    148
  - PAUSE TIME : XXX
    149
  - COOLDOWN TIME XXX
    149
  - Enable TGS
    149
  - Modifiable Target Heart Rate
    150
  - Enable Custom Messages
    150
  - Edit Custom Messages
    151
  - Change Messagges Languages
    151
  - Enable Multi-Language Mode
    151
  - Resetting Parameters to Default Values
    151
  - Format P&P
    152
    
    User Menu Configuration for 700 Wtv Models
    153
  - Keys
    155
  - Maximum Excercise Time
    155
  - Cooldown Time
    156
  - Top Exercise Programs for You Shortcut
    156
  - Modifiable Target Heart Rate
    157
  - Standby
    157
  - Language
    157
  - Default Config
    157
  - Format P&P
    157
  - Screen Saver Minutes
    158
  - Display in the Workout
    158
  - Radio
    159
    
    Ipod Connection Option
    159
- Service Menu Configuration for 500 and 700 Led Models
  160
  - Read from Low Kit
    162
  - Write to Low Kit
    162
  - Low Kit Parameter
    162
  - Default Setting
    163
  - Table of Configuration Parameters
    163
  - Read from Low Kit
    164
  - Write to Low Kit
    164
  - Operating Data
    164
    
    Machine Usage Data
    165
  - Errors Log
    166
    
    Read from Low Kit
    166
    
    Reset Errors
    166
    
    Com.fault X
    167
    
    View Errors
    167
  - Standard Settings
    168
  - Low Kit Menu
    168
    
    Low Kit Version
    168
    
    Low Kit Fault Code
    169
  - High Kit Version
    169
  - BOOT Version
    169
  - Key Reader Version
    169
    
    Service Menu Configuration 700 Wtv Models
    170
  - Low Kit Parameter
    171
    
    Read from Low Kit
    171
    
    Write to Low Kit
    171
    
    Default Setting
    171
    
    Table of Configuration Parameters
    172
  - Operating Data
    173
    
    Read from Low Kit
    173
    
    Write to Low Kit
    173
  - Errors Log
    173
    
    Reset Errors
    173
    
    Com.fault
    174
  - SW Version Devices
    175
  - Standard Settings
    175
  - TV Standard
    176
- Tv Menu Configuration for 700Wtv Models
  177
  - Tuning TV Channels
    177
  - Wellness TV Adjustments
    181
- Radio Menu Configuration for 700Wtv Models
  182
  - Tuning Radio Channels
    182
- Transferring the Tuning Data
  185
  - Using the TGS Key
    185
  - Connecting Two Machines Using a Csafe Connection (Method Recommended)
    186
- Touch Screen Calibration
  187
10 Functional Test MD Models

191
- Electrical Safety Test
  191
- Mechanical Safety Tests
  193
  - Checking the Assembly of the Transmission and Levers Systems
    193
  - Checking the Assembly of the Guards
    193
- Start-Up Check
  193
- List of Critical Spare Parts
  194
11 Scheduled Maintenance

195
- Daily Maintenance Operations
  195
  - Setting up the Operation
    195
  - External Cleaning Operations
    195
- Monthly Maintenance Operations
  196
  - Checking the Operation of the Cardiotester Receiver
    196
  - Checking the Operation of the Hand Sensor Receiver
    196
- Twice-Yearly Maintenance Operations
  197
  - Carrying out the Monthly Maintenance Procedure
    197
  - Setting up the Operation
    197
  - Cleaning Operations
    197
  - Checking the Working Conditions
    197
  - Checking the Wear of Rubber Parts
    197
  - Checking the Belts
    197
  - Checking the Display
    198
  - Checking the Wiring and Connections
    198
12 Appendix

199
- Updating the Sw
  199
- Required Tools
  200

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