Technogym Vario Excite + 700LED Service Maintenance Manual
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Technogym Vario Excite + 700LED Service Maintenance Manual

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Summary of Contents for Technogym Vario Excite + 700LED

  • Page 1 . 4.2...
  • Page 3 The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

  • Page 5: Table Of Contents

    VARIO Excite +: Service & maintenance manual- rev. 4.2 Contents 1. GENERAL NOTICES ............................. 1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ......................1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL SPECIFICATIONS ......................... 2.1 2.1. P ..............................
  • Page 6 VARIO Excite +: Service & maintenance manual- rev. 4.2 3.8. S ..............................3.13 PEED SENSOR 3.9. P ............................ 3.13 OWER ENTRY MODULE 3.10. A ..............................3.13 LTERNATOR 3.11. B ................................3.14 ATTERY 3.12. E ........................3.14 XTERNAL POWER SUPPLY INPUT 3.13.
  • Page 7 VARIO Excite +: Service & maintenance manual- rev. 4.2 6.14.2. HR/HS Receiver (Chest Belt) ........................ 6.32 6.14.3. HR RECEIVER (Chest Belt) ......................... 6.35 6.15. T ..................6.37 HE TELEMETRIC HEART RATE SIGNAL IS INCORRECT 6.15.1. Chest Belt ............................. 6.37 6.15.2. Hand Sensor ............................6.41 7.
  • Page 8 VARIO Excite +: Service & maintenance manual- rev. 4.2 7.17. D ....................7.62 OUBLE PULLEYS ASSEMBLY DISASSEMBLING 7.18. D ......................... 7.63 ISASSEMBLING THE SPEED SENSOR 7.19. D ..............7.64 ISASSEMBLING THE RIGID STOP AND THE LEVER SHOCK ABSORBER 7.20. D .........................
  • Page 9 VARIO Excite +: Service & maintenance manual- rev. 4.2 9.3.4. Operating data ............................. 9.17 9.3.4.1. Read from low kit ..............................9.17 9.3.4.2. Write to low kit ................................9.18 9.3.4.3. Machine usage data ..............................9.18 9.3.5. Errors log ............................. 9.19 9.3.5.1. Read from low kit ..............................
  • Page 10 VARIO Excite +: Service & maintenance manual- rev. 4.2 Page intentionally left blank. Page vi...

  • Page 11: General Notices

    1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

  • Page 12: General Rules For Repair Procedures

    1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

  • Page 13: Technical Specifications

    VARIO Excite +: Service & maintenance manual- rev. 4.2 2. TECHNICAL SPECIFICATIONS 2.1. PRODUCT CODES The machine codes take into account all the possible variants and options available for the products. The machine code, which does not include the Serial Number, consists of 16 alphanumeric characters arranged as follows: Characters Description Key to values...
  • Page 14 VARIO Excite +: Service & maintenance manual- rev. 4.2 Characters Description Key to values Multi-language 00 = BR = Portuguese CN = Chinese DA = Danish DE = German ES = Spanish FR = French 14,15, Language IT = Italian JP = Japanese NL = Dutch RU = Russian...

  • Page 15: Serial Number Structure

    VARIO Excite +: Service & maintenance manual- rev. 4.2 2.2. SERIAL NUMBER STRUCTURE The Serial Number, consists of 14 alphanumeric characters arranged as follows: Characters Description key to values DAF = VARIO Excite + 5 = 500 7 = 700 multi-voltage 1,2,3,4,5,6, Product type,...

  • Page 16: Product Characteristics

    VARIO Excite +: Service & maintenance manual- rev. 4.2 2.4. PRODUCT CHARACTERISTICS MODELS 700VISIO 700LED 700SP 500SP Self- Self- 100-240Vac 100-240Vac Power requirement: 50-60Hz 50-60Hz Powered Powered Energy max 75W max 35W max 35W consumption: Stand-by consumption: Resistance, 30-500W 50-500W 30-500W 50-500W (120 SPM):...

  • Page 17: Mechanical Characteristics

    VARIO Excite +: Service & maintenance manual- rev. 4.2 2.5. MECHANICAL CHARACTERISTICS MECHANICAL CHARACTERISTICS 1940 mm – 76,4”(Static) Width (mm – in) 1990 mm – 78,3”(Operating) 730 mm – 29” Length (mm – in) 1700 mm – 67” Height (mm – in) Weight (Kg –...

  • Page 18: European And Overseas Packing Dimensions

    VARIO Excite +: Service & maintenance manual- rev. 4.2 2.5.2. E UROPEAN AND OVERSEAS PACKING DIMENSIONS Page 2.6...

  • Page 19: Ambient Specifications

    VARIO Excite +: Service & maintenance manual- rev. 4.2 2.6. AMBIENT SPECIFICATIONS Operating from 10° to 25° C Temperature Storage from -10 to 70° C Operating from 20% to 90% non-condensing Humidity Storage from 20% to 90% non-condensing 2.7. CONFORMITY TO REGULATIONS The machine conforms to the following standards: EUROPE EN 55014-1 (2006)

  • Page 20: Wiring Diagrams

    VARIO Excite +: Service & maintenance manual- rev. 4.2 2.8. WIRING DIAGRAMS 2.8.1. 500LED (ARM B MODEL OARD DUAL TGS C-SAFE READER BOARD CU132 CBQ-13 Patch. Conn. CBQ-32 ARM BOARD HR CARDIO RECEIVER KEYBOARD Patch. Conn. DISPLAY CU270 CU269 ENTRY BRAKE CU271 POWER...

  • Page 21: 500Sp Model (Arm Board)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 2.8.2. 500SP (ARM B MODEL OARD DUAL TGS C-SAFE READER BOARD CU132 CBQ-13 Patch. Conn. CBQ-32 ARM BOARD HR CARDIO RECEIVER KEYBOARD Patch. Conn. DISPLAY CU270 CU269 BRAKE CU276 CU271 BATTERY BRAKE BOARD Patch...

  • Page 22: 700Led Model (Arm Board)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 2.8.3. 700LED (ARM B MODEL OARD Right Lever Left Lever Hand Sensor Fast Track Hand Sensor Fast Track DUAL TGS C-SAFE READER BOARD CU274 CU274 CU132 Patch. Patch. CBQ-13 Conn. 1 Conn.

  • Page 23: 700Sp Model (Arm Board)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 2.8.4. 700SP (ARM B MODEL OARD Right Lever Left Lever Hand Sensor Fast Track Hand Sensor Fast Track DUAL TGS C-SAFE READER BOARD CU274 CU274 CU132 Patch. Patch. CBQ-13 Conn. 1 Conn.
  • Page 24 VARIO Excite +: Service & maintenance manual- rev. 4.2 2.8.5. 700VISIO (CPU B MODEL OARD Ingresso Antenna CU381 CU288 CU275 Right Lever Left Lever DUAL TGS iPOD DOCKING READER Digital TV reader STATION (Tuner Interface) Hand Sensor Fast Track Hand Sensor Fast Track CU308 CU132...

  • Page 25: Cables

    VARIO Excite +: Service & maintenance manual- rev. 4.2 2.9. CABLES The colour of the cables can be changed, refer in particular to the Pin Out. 2.9.1. CBQ CABLES CBQ-13: C-Safe Board cable (LED Only) (Display Board- C-Safe Board) Display Board C-Safe Board Signal Colour...

  • Page 26: Cu Cables

    VARIO Excite +: Service & maintenance manual- rev. 4.2 2.9.2. CU C ABLES CU132: TGS Signal Cable (Patch conn. – Dual TGS reader) Dual TGS reader Patch conn. Signal Colour +1 Vdc power supply Black Green Black Black CU167: iPod signals cable (VISIO Only) (CPU Board –...
  • Page 27 VARIO Excite +: Service & maintenance manual- rev. 4.2 CU270: Serial Power supply cable (Brake Board –Display Board) Brake Board ARM Board: CN9 Signal Colour CPU Board: CN18 Gnd digital Orange-White Gnd digital Orange Green-White n.c. Download Green Reset Bleu- White Blue n.c.
  • Page 28 VARIO Excite +: Service & maintenance manual- rev. 4.2 CU276: Generator cable (LED Only) (Brake Board - Generator - Battery – Battery charge input) Brake Board Battery charge Signal Colour Generator Battery input Battery V+ Fas-ton Tension V+ from battery welded to internal charge contact...
  • Page 29 VARIO Excite +: Service & maintenance manual- rev. 4.2 CU287: Hand Sensor cable (Patch. Connector 3 –Cardio Receiver / Hand Sensor) Hand Sensor Hand Sensor Patch. Conn. 3 Signal Colour (Right) (Left) Faston Faston Faston Faston White DOWN Brown Shield Black White DOWN...
  • Page 30 VARIO Excite +: Service & maintenance manual- rev. 4.2 CU312: Power entry module 100/220V signal cable (Power entry module –Brake Board) Power entry Brake Board Signal Colour module NEUTRAL Light blue PHASE Brown EARTH cable Yellow/Green CU328: Inverter “Fronteck” LCD cable (VISIO Only) (CPU Board –...

  • Page 31: Principles Of Operation

    VARIO Excite +: Service & maintenance manual- rev. 4.2 3. PRINCIPLES OF OPERATION 3.1. BLOCK DIAGRAM The machine block diagram is illustrated in the figure below: LED DISPLAY VISIO DISPLAY iPod Doking Station C-SAFE KEYBOARD DIGITAL BOARD BOARD Antenna WIRELESS Inlet BOARD TOUCH SCREEN...

  • Page 32: Led Display Boards

    VARIO Excite +: Service & maintenance manual- rev. 4.2 3.2. LED DISPLAY BOARDS 3.2.1. ARM B : 500 500SP OARD MODELS The display contains only one board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the brake Board.

  • Page 33: C-Safe Board

    VARIO Excite +: Service & maintenance manual- rev. 4.2 3.2.2. ARM B : 700 700SP OARD MODELS The Display contains only one board which comprises an ARM microprocessor, its logic circuits and a FLASH MEMORY containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the Brake Board.

  • Page 34: Visio Display Board

    VARIO Excite +: Service & maintenance manual- rev. 4.2 3.3. VISIO DISPLAY BOARD 3.3.1. CPU B : 700VISIO OARD MODEL The Circuit Board includes: a microprocessor, its control logic, a first FLASH MEMORY (containing the Operating System), a second FLASH, partitioned in two sections (HD1 and HD2) the first used for the training program of the machine, for storing video and other information/support material, the second partition for saving messages coming from the COMMUNICATOR and a third FLASH MEMORY (HD3) used for a back-up process.
  • Page 35 VARIO Excite +: Service & maintenance manual- rev. 4.2 3.3.2. LCD INVERTER This device powers the LCD Display lamps. It receives DC power supplies (12Vdc supply and 3.3Vdc enable signal) from the CPU Board, and generates the AC voltage (380 Vac) needed to power the LCD.

  • Page 36: Wireless Network Board (Without Cables)

    • IPTV: NOT usable with Wi-Fi network; for this application, use of a wired network is essential. There are 2 different models of Wi-Fi network board used by Technogym, one produced by VIA and the other by Billionton. The 2 boards, as you can see in the picture below, are physically different and can be identified one from the other.

  • Page 37: Audio/Video External Device Connector Board

    VARIO Excite +: Service & maintenance manual- rev. 4.2 3.3.6. A UDIO IDEO EXTERNAL DEVICE CONNECTOR BOARD The board is positioned on the rear of the display of the equipment and makes available some connectors for connecting Audio / Video source and the external display on the base-band of LCD. 3.3.7.

  • Page 38: Optional Accessories

    VARIO Excite +: Service & maintenance manual- rev. 4.2 3.3.10. O PTIONAL CCESSORIES 3.3.10.1. iPod docking station It is the device that allows to plug & store iPod models, in a safe docking station and to control it from the ACTIVE Wellness TV interface. With the docking station, developed for the full compatibility with iPod, it is possible to power, recharge and fully control it from the touch screen of the machine.

  • Page 39: Cardio Receiver Board

    VARIO Excite +: Service & maintenance manual- rev. 4.2 3.4. CARDIO RECEIVER BOARD 3.4.1. HR/HS (C HEST BELT ENSOR The receiver reception area is approximately a circle with a 90cm radius. If there is electromagnetic noise produced by high voltage lines, radio transmitters, monitors, motors ecc…...

  • Page 40: Hr (Chest Belt)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 3.4.2. HR (C HEST This board manages the signal received from the Telemetric Transmitter (Chest Belt), used by the user when exercising. The Board receives the +5Vdc power supply, from the Display Board. The Receiver Board, communicate with the Display Board in a negative logic mode.

  • Page 41: Brake Board

    VARIO Excite +: Service & maintenance manual- rev. 4.2 3.5. BRAKE BOARD At the moment there are 2 models of Brake board which have to be used on version: powered and self-powered (500SP/700SP), due to the fact they need different characteristics. Each brake board consists of: 1.

  • Page 42: Electromagnetic Brake

    VARIO Excite +: Service & maintenance manual- rev. 4.2 3.6. ELECTROMAGNETIC BRAKE This is an eddy current brake, consisting of a flywheel weight and a flat copper disk that rotates in the air gap of a winding. Variations in the winding current produce changes in the magnetic field, which in turn varies the eddy currents induced within the copper disk and hence its resistance to "vertical"...

  • Page 43: Speed Sensor

    VARIO Excite +: Service & maintenance manual- rev. 4.2 3.8. SPEED SENSOR Only for models: POWERED. This consists of a magnetic induction sensor which detects the heads of the Electromagnetic brake disk fixing screws. 3.9. POWER ENTRY MODULE Only for models: POWERED. This is a module consisting of: •...

  • Page 44: Battery

    VARIO Excite +: Service & maintenance manual- rev. 4.2 3.11. BATTERY Only for models: SELF-POWERED. This is a 12 V – 4.5 AH battery which, in the self-powered version, supplies the machine whenever the alternator is unable to produce a sufficient voltage for powering the machine, and for at least 30 seconds after the user has stopped pedalling to allow data to be saved in memory.

  • Page 45: Brake Control

    VARIO Excite +: Service & maintenance manual- rev. 4.2 3.13. BRAKE CONTROL 3.13.1. M ECHANICS The mechanical construction of the machine is divided into two distinct sections: one which manages the movement on the "horizontal" plane (stride movement) and the other on the "vertical" plane (step movement).
  • Page 46 VARIO Excite +: Service & maintenance manual- rev. 4.2 The braking force imparted by the machine during exercise is a combination of the resistance produced by the two brakes. Whereas the magnetic brake always opposes a constant predefined resistance, the resistance of the electromagnetic brake instead depends on the exercise intensity entered by the user on the display.

  • Page 47: Magnetic Brake

    In all that cases, the Brake Board interrupts the supply of current to the brake, the green LED changes from being steadily on to blinking and sends an error message to the Display Board which displays the “THE EQUIPMENT IS BLOCKED CONTACT TECHNOGYM TECHNICAL SUPPORT (X)” where “X” represents the Error Code detected.

  • Page 48: The Signals Involved

    VARIO Excite +: Service & maintenance manual- rev. 4.2 3.13.3. T HE SIGNALS INVOLVED The machine uses the following control signals: • RS-485 Signal This is a digital signal exchanged between the Brake Board and the Display Board. There is no provision for monitoring its state.

  • Page 49: Accessories

    VARIO Excite +: Service & maintenance manual- rev. 4.2 4. ACCESSORIES 4.1. CARDIO THEATER CONNECTION Only for LED version The machine can be connected to the Cardio Theater by means of the RJ45 connector on the C-Safe board. The Cardio Theater unit must be provided with a power cable having the following pin-out: RJ45 Connector Signal +5Vdc...

  • Page 50: Pc Link For Programming

    VARIO Excite +: Service & maintenance manual- rev. 4.2 4.2. PC LINK FOR PROGRAMMING Only for LED version The machine can be connected to a PC for programming by means of the RJ45 connector on the C- Safe Board. The cable to use must be wired as follows: WARNING: for the numbering of the pins, on RJ45 connector, please refer to the diagram below: When programming the machine sometimes it is necessary to fit plug into the free RJ-...

  • Page 51: Monitor Plug For C-Safe Port

    USB recovery stick and a correct configuration for internet service (if the infrastructure has been properly arranged). The code to be used for this upgrade ATS600 CAUTION: this procedure must mandatory be done by a TECHNOGYM qualified engineer. Page 4.3...

  • Page 52: Upgrade From Led To Visioweb

    VARIO Excite +: Service & maintenance manual- rev. 4.2 4.4.3. U RADE FROM ISIO There are upgrade kits available for converting Excite + machines from the version with traditional LED Display to the VISIO Display. The kit includes all components needed to install the kit and installation instructions. The table below gives the codes of the kits, to be chosen according to the TV standard used in the installation country: VISIO UPGRADE KIT...

  • Page 53: Installation Instructions

    VARIO Excite +: Service & maintenance manual- rev. 4.2 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 54: Equipement Moving

    VARIO Excite +: Service & maintenance manual- rev. 4.2 5.2. EQUIPEMENT MOVING 5.2.1. S POSTAMENTO A MANO To move the equipment from the packing pallet to the floor, lift as shown in the picture and then slide it on the floor: Given the weight of the equipment, we recommend 2 person be involved in lifting it.

  • Page 55: Moving With Hand-Trolley

    VARIO Excite +: Service & maintenance manual- rev. 4.2 5.2.2. M OVING WITH HAND TROLLEY Is possible to move the equipment by hand or with a hand-trolley, paying attention to details in the figures below: Figure 5.2-3 1. Lift up the equipment from the front side where it is present the cartoon protection, placing the trolley as shown in the figure.

  • Page 56: Recommended Antenna Signal Requirements

    VARIO Excite +: Service & maintenance manual- rev. 4.2 5.3. RECOMMENDED ANTENNA SIGNAL REQUIREMENTS All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual “Electrical and antenna requirements” you can find and download into the Technogym Direct. Page 5.4...

  • Page 57: Installation

    VARIO Excite +: Service & maintenance manual- rev. 4.2 5.4. INSTALLATION To correctly install the machine, proceed as follows: 1. Ensure that the specifications and requirements for installation have been met (see paragraph: 5.1. “Specifications and requirements”). 2. Position the machine as specified above, on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.
  • Page 58 VARIO Excite +: Service & maintenance manual- rev. 4.2 Page intentionally left blank. Page 5.6...

  • Page 59: Troubleshooting

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6. TROUBLESHOOTING The troubleshooting procedures are illustrated by means of flow diagrams. To facilitate interpretation of these diagrams, the following standard box shapes are used: This type of box is the START point of the troubleshooting START procedure.

  • Page 60: Troubleshooting Menu: Led Models

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.1. TROUBLESHOOTING MENU: LED MODELS Te configuration procedure is invoked when the machine is in Stand-By mode, using a different procedure for the 500 and 700 models. 6.1.1. A CCESSING CONFIGURATION OF MODELS Simultaneously press the ENTER, ↑, CLEAR keys.

  • Page 61: Automatic Test

    VARIO Excite +: Service & maintenance manual- rev. 4.2 TROUBLESHOOTING AUTOMATIC TEST MANUAL TEST MAN.KEYBOARD I2C Devices Test TEST LED Test TGS COM Test SERIAL PORTS Low Kit COM Test TEST CSafe COM Test To scroll through the list of available functions, press the + or – speed keys to display the next or the preceding item;...

  • Page 62: Led Test

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.1.3.2. LED Test The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also tests the buzzer by changing the frequency to produce a variation in the tone of the sound. There is no message displayed concerning the outcome of this test, which must therefore be checked visually.

  • Page 63: Troubleshooting Menu: Visio Model

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.2. TROUBLESHOOTING MENU: VISIO MODEL The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right- hand corner of the screen in that sequence when the equipment is in Stand-By, as shown in the figure below. A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: 2501...

  • Page 64: The Display Fails To Illuminate

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.3. THE DISPLAY FAILS TO ILLUMINATE 6.3.1. LED MODELS THE DISPLAY DOES NOT ILLUMINATE Does the wall outlet supply the Plug the machine into a correct voltage? working electrical outlet Is the mains lead OK? Replace the mains lead Are the fuses OK? Replace the fuses...
  • Page 65 VARIO Excite +: Service & maintenance manual- rev. 4.2 Is the v oltage at the input Is the v oltage at the Replace the power of the Brake Board output of the power entry entry module correct? module correct? Replace Chack the cable that Are the v oltages at the CU312 cable...

  • Page 66: Sp Models

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.3.2. SP MODELS 6.3.2.1. The Display does not illuminate THE DISPLAY DOES NOT ILLUMINATE Correct operation: after 30 seconds without Is the user pedaling? pedaling the machine switches off Are the LEDs on the Replace the Display Board lit on? Display Board...
  • Page 67 VARIO Excite +: Service & maintenance manual- rev. 4.2 Is the RPM signal and the Replace the DC voltage at the input to Replace the Stator Brake Board the Brake Board correct? Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: To speed up the troubleshooting procedure, check the state of the power indicator LEDs on the various circuit boards.

  • Page 68: The Display Doesn't Remain On When Stopping The Execution Of The Exercise

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.3.2.2. The Display doesn’t remain on when stopping the execution of the exercise THE DISPLAY DOESN'T REMAIN ON WHEN STOPPING THE EXECUTION OF THE EXERCISE Measure the battery . Carge and/or repalce There are the 12Volt? the battery Check if the f use on the...
  • Page 69 VARIO Excite +: Service & maintenance manual- rev. 4.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check if the fuse on the ELT-01 cable is whole. If necessary replace the F5A fuse (A) indicated in the figure follows.

  • Page 70: Visio Models

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.3.3. VISIO MODELS THE DISPLAY DOES NOT ILLUMINATE Plug the machine into Does the wall outlet supply the a working correct voltage? electrical outlet Is the power supply cable Replace thecable Replace the fuses Are the fuses OK? Are the LED on the...
  • Page 71 VARIO Excite +: Service & maintenance manual- rev. 4.2 Replace the LCD Inverter. Defective LCD Inverter Does the problem persist? Replace the LCD. Replace the Does the problem Defective LCD CPU Board persists? Continued on following page..Page 6.13...
  • Page 72 VARIO Excite +: Service & maintenance manual- rev. 4.2 Is the v oltage at the Is the v oltage at the input Replace the power output of the power entry of the Brake Board entry module module correct? correct? Replace CU312 cable Check if there are the Replace the...
  • Page 73 VARIO Excite +: Service & maintenance manual- rev. 4.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the LED 1 (green) of the Display Board is correctly lit on. Place the tester probes across pins 3 and 1 of CN4 connectors on the Brake board.

  • Page 74: The Touch Screen Does Not Work / It's Not Calibrated

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.4. THE TOUCH SCREEN DOES NOT WORK / IT’S NOT CALIBRATED Only for VISIO models. For the following menu, please refer to the relevant chapter in the VISIO manual. 6.5. NO AUDIO SOUND Only for VISIO models.

  • Page 75: The Ipod Does Not Work

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.8. THE IPOD DOES NOT WORK Only for VISIO models. THE iPOD DOES NOT WORK Check the audio connection system Enter the audio/video files Is the iPod detected by the lists. Can you see the list of all machine? the files uploaded on the iPod? Update the iPod SW version...
  • Page 76 VARIO Excite +: Service & maintenance manual- rev. 4.2 Is the v oltage at the output of Replace the CPU Board the CPU Board correct? Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Switch on the machine, connect the iPod on the docking station and check that the device is correctly detected by the machine.

  • Page 77: Message On Display "The Equipment Is Locked (Com)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.9. MESSAGE ON DISPLAY “THE EQUIPMENT IS LOCKED (COM)” This error message can be caused by loss of communication between the High Lit and Low Kit and a 'possible interruption during SW loading/upgrade. The error is displayed by a massage and stored in the “Errors Log”...

  • Page 78: There Is No Resistance

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.10. THERE IS NO RESISTANCE The machine will not produce resistance if: • the display board is not receiving a speed signal; • the Brake Board is not generating current; • the brake is defective. THERE IS NO RESISTANCE Carry out the "The speed...
  • Page 79 VARIO Excite +: Service & maintenance manual- rev. 4.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1 and 2 of the connector CN2 on the Brake Board and exercise at a speed of 60RPM.

  • Page 80: The Resistance Is Incorrect

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.11. THE RESISTANCE IS INCORRECT The machine will produce an incorrect resistance if: • the mechanical components are not in perfect condition; • the speed measurement is incorrect; • the Brake Board is defective; •...
  • Page 81 VARIO Excite +: Service & maintenance manual- rev. 4.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Carry out the Standard Settings procedure as detailed in the relevant paragraph of the Service menu.

  • Page 82: The Speed Signal Is Incorrect

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.12. THE SPEED SIGNAL IS INCORRECT The speed signal is incorrect if: • The brake disk is incorrectly fixed to the flywheel; • The speed sensor is defective; • The Brake Board is defective. THE SPEED SIGNAL IS INCORRECT Carry out the Standard Setting...
  • Page 83 VARIO Excite +: Service & maintenance manual- rev. 4.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Carry out the Standard Setting procedure as detailed in the relevant paragraph of the Service menu.

  • Page 84: The Machine Does Not Read The Tgs

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.13. THE MACHINE DOES NOT READ THE TGS The machine displays this error if the TGS reader is not working properly, or if it is not supplied by the CPU/ARM Board. THE MACHINE DOES NOT READ THE TGS Is the voltage at the input to the...
  • Page 85 VARIO Excite +: Service & maintenance manual- rev. 4.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: In Place the tester probes across pins 1 and 3 of connector CN1 of the TGS reader. The measured value should be +12Vdc.

  • Page 86: There Is No Heart Rate Signal

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.14. THERE IS NO HEART RATE SIGNAL 6.14.1. HR/HS RECEIVER (H ENSOR 700 models HUMAN BODY “CONTINUITY”: it’s well known that for somebody it’s very difficult, nearly impossible, to measure their HR using the hand sensors. This due to a lot of possible causes which could fake the “quality”...
  • Page 87 VARIO Excite +: Service & maintenance manual- rev. 4.2 THERE IS NO HR SIGNAL (Hand Sendor) Check if using a chest belt that you are sure it's ok, it works properly. The problem persists? Check if the SW and the Check if the +5Vdc are at the gruonding of Receiver Board.
  • Page 88 VARIO Excite +: Service & maintenance manual- rev. 4.2 Check the SW and the grounding of the Receiver Board. The problem persists? Check the connecting cable between High Kit and Low Kit. Its OK? Receiver Board defective. Replace. Page 6.30...
  • Page 89 VARIO Excite +: Service & maintenance manual- rev. 4.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1 and 2 on the connector HD4 of receiver. The measured value should be +5Vdc.

  • Page 90: Hr/Hs Receiver (Chest Belt)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.14.2. HR/HS R ECEIVER HEST 700 models CORRECT USE OF THE CHEST BELT: Wear the chest belt take care the area of contact with the body is humid in order to guarantee it proper works. THERE IS NO HR SIGNAL (Chest Belt)
  • Page 91 VARIO Excite +: Service & maintenance manual- rev. 4.2 Check if it works properly using Chest Belt a chest belt you are sure it's ok. defective. The problem persists? Check the SW and the grounding of the Receiver Board. Problem persists? Check the properly functining of Receiver Board defective.
  • Page 92 VARIO Excite +: Service & maintenance manual- rev. 4.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1 and 2 on the connector HD4 of the receiver. The measured value should be +5Vdc.
  • Page 93 VARIO Excite +: Service & maintenance manual- rev. 4.2 6.14.3. HR RECEIVER (C HEST 500 models THERE IS NO HR SIGNAL (Chest Belt) Check if it works properly using Chest Belt a chest belt you are sure it's ok. defective The problem solved? Check the SW and the groundin of Receiver Board.

  • Page 94: Hr Receiver (Chest Belt)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the correct display SW version, according to the “EXCITE SW SMART TABLE” you can find in TG Direct section.

  • Page 95: The Telemetric Heart Rate Signal Is Incorrect

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.15. THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT 6.15.1. C HEST CORRECT USE OF THE CHEST BELT: Wear the chest belt take care the area of contact with the body is humid in order to guarantee it proper works. THE TELEMETRIC HR SIGNAL IS INCORRECT (Chest belt)
  • Page 96 VARIO Excite +: Service & maintenance manual- rev. 4.2 Are there sources of Receiver Board defective. electromagnetic noise near the Replace it. receiver? The problem does not depend on the equipment Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the correct display SW version, according to the “EXCITE SW SMART TABLE”...
  • Page 97 VARIO Excite +: Service & maintenance manual- rev. 4.2 Take care of the following diagram to correctly position the machines: Figure 6.15-1 The active area of the transmitter is wider on the lateral side (130 cm) instead of the front or the back side (90 cm). Take care of the following diagram: Figure 6.15-2 Page 6.39...
  • Page 98 VARIO Excite +: Service & maintenance manual- rev. 4.2 Check if the receiver has been correctly mounted on the machine, as detail at paragraph: 7.4. “Disassembling the Cardio receiver”. To check for electromagnetic noise near the machine, use Test Box Excite as detailed here below.

  • Page 99: Hand Sensor

    VARIO Excite +: Service & maintenance manual- rev. 4.2 6.15.2. H ENSOR HUMAN BODY “CONTINUITY”: it’s well known that for somebody it’s very difficult, nearly impossible, to measure their HR using the hand sensors. This due to a lot of possible causes which could fake the “quality” of the contact between the human skin and the HS plates, as: hands only just washed or particularly dry, acidity of the skin and/or a particular body fat mass index.
  • Page 100 VARIO Excite +: Service & maintenance manual- rev. 4.2 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the correct display SW version, according to the “EXCITE SW SMART TABLE” you can find in TG Direct, section.

  • Page 101: Disassembly Of Components

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7. DISASSEMBLY OF COMPONENTS 7.1. DISASSEMBLING THE DISPLAY 7.1.1. 500 500SP VERSION Turn off the machine and unplug the mains lead from the wall outlet: 1. Back off the 4 screws (a) using a medium Phillips screwdriver.

  • Page 102: And 700Sp Version

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.1.2. 700 700SP VERSION Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the 4 screws (a) using a medium Phillips screwdriver. Figure 7.1-4 2.

  • Page 103: Visio Versions

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.1.3. VISIO VERSIONS Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the 4 screws (a) using a medium Phillips screwdriver. Figure 7.1-7 2. Back off the 2 screws (b) using a 3mm hexagonal wrench, on either side.

  • Page 104: Disassembling Boards And Components

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.2. DISASSEMBLING BOARDS AND COMPONENTS 7.2.1. LED D (ARM B ISPLAY OARD Figure 7.2-1 Carry out the procedure described in paragraph: 7.1. “Disassembling the display”. Place the Display on a work bench: It is now possible to remove the following boards: •...

  • Page 105: Arm Board (A)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.2.1.1. ARM board (A) 1. Unplug the connectors highlighted in the figure. 2. Back off the 5 screws (c) using a medium Phillips Screwdriver. 1. Remove the ARM board (A). To reassemble the ARM board, carry out the above steps in reverse order.

  • Page 106: C-Safe Board (B)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.2.1.2. C-Safe board (B) 1. Disconnect from the ARM board the connector highlighted in the figure. 2. Remove the hot glue that fix the board on the casing and remove the C-Safe board (B), sliding it upward.

  • Page 107: Visio Display 15" (Cpu Board)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.2.2. VISIO D 15” (CPU B ISPLAY OARD Figure 7.2-4 Carry out the procedure described in paragraph: 7.1. “Disassembling the display”. Place the display on a work bench: It is now possible to remove the following components: •...

  • Page 108: Wireless Board (A)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.2.2.1. Wireless board (A) 1. Unplug the 2 antenna connectors of the wireless board, highlighted in the figure. CAUTION: Pay particular attention to the wireless antenna cables and connectors, because extremely sensitive, moreover case...
  • Page 109 VARIO Excite +: Service & maintenance manual- rev. 4.2 To reassemble the antenna cables (X) and (Y), follow the routing shown below. The Dissipater (Z) is only on the ATSC and ISDB-T version. Figure 7.2-8 Page 7.9...

  • Page 110: Tuner Dvb-T Board (B)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.2.2.2. Tuner DVB-T board (B) 1. Back off the 3 screws (a) using a medium Phillips Screwdriver. 2. Remove the protection guard of Tuner board (b). Figure 7.2-9 3. Back off the 3 spacers (c). 4.

  • Page 111: Tuner Board Atsc (B1) And Isdb-T (B2)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.2.2.3. Tuner board ATSC (B1) and ISDB-T (B2) Figure 7.2-11 Carry out the procedure described in paragraph: 7.2.2.2 “Tuner DVB-T board (B)” at step (4). 1. Remove the Tuner board ver. ATSC (B1), or ver. ISDB-T (B2). 2.

  • Page 112: Lcd Inverter (C)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.2.2.4. LCD Inverter (C) 1. Unplug the connectors highlighted in the Figure. 2. Back off the 4 screws (a), using a medium Phillips Screwdriver. 3. Remove the LCD inverter cover (b). Figure 7.2-13 4.

  • Page 113: Cpu Board (D)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.2.2.5. CPU board (D) Figure 7.2-15 Carry out the procedure described in paragraph: 7.2.2.1 “Wireless board (A)” and 7.2.2.2 “Tuner DVB-T board (B)”. 1. Unplug the connectors highlighted in the figure. 2.

  • Page 114: Lcd (E) + Touch Screen

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.2.2.6. LCD (E) + Touch Screen Carry out the procedure described in paragraph: 7.2.2.5 “CPU board (D)”. 1. Back off the 6 screws (b) using a medium Phillips Screwdriver. 2. Remove the LCD Inverter as described in the paragraph: 7.2.2.4 “LCD Inverter (C)”.

  • Page 115: Headphone Jack (F)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.2.2.7. Headphone Jack (F) 1. Unplug the connector highlighted in the figure. 2. Back off the 2 screws (a) using a small Phillips screwdriver. 3. Remove the Headphone Jack (F). To reassemble the Headphone Jack, follows the above steps in the reverse order.

  • Page 116: Dual Tgs Reader + Usb Port (G)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.2.2.8. Dual TGS reader + USB port (G) 1. Unplug the cables highlighted in the figure. 2. Back off the 3 screws (a) using a medium Phillips Screwdriver. 3. Remove the TGS group and the USB port (G), as indicated in the figure at the side.

  • Page 117: Ipod Docking Station (H)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.2.2.9. iPod Docking Station (H) 1. Lift the Docking Station covering cap up and back off the screw (a) using a medium Phillips screwdriver Figure 7.2-20 2. Unplug the cable highlighted in the figure and remove the iPod Docking Station (H).

  • Page 118: Frontal Plugs Tgs + Usb And Cover

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.2.2.10. Frontal plugs TGS + USB and cover 1. Back off the 4 screws (a) using a medium Phillips screwdriver. 2. Remove the frontal plug from the front side. To reassemble the Frontal plugs and USB port follows the above steps in the reverse order.

  • Page 119: Disassembling The Keyboard / Touch Screen

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.3. DISASSEMBLING THE KEYBOARD / TOUCH SCREEN 7.3.1. LED K EYBOARD Carry out the procedure described in paragraph: 7.1. “Disassembling the display” to the point (3). Place the display assembly on a work bench: 1.
  • Page 120 VARIO Excite +: Service & maintenance manual- rev. 4.2 To assemble a new keyboard: 1. Remove the backing film which protects the adhesive. 2. Insert the connector in the special slot on the display and connect it to the ARM Board. 3.

  • Page 121: Visio Version

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.3.2. VISIO VERSION For the Touch Screen disassembly, refer to the Display Board disassembling procedure described at the paragraph: 7.2.2.6 “LCD (E) + Touch Screen”. Page 7.21...

  • Page 122: Disassembling The Cardio Receiver

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.4. DISASSEMBLING THE CARDIO RECEIVER 7.4.1. HS/HR R ECEIVER HEST ENSOR Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the 2 screws (a) using a medium Phillips screwdriver.

  • Page 123: Hr Receiver (Chest Belt)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.4.2. HR R ECEIVER HEST Carry out the procedure described in paragraph: 7.4.1. “HS/HR Receiver (Chest Belt/Hand Sensor)” up to step (3). 1. Unplug the connector cable (a) from the receiver. Figure 7.4-4 CAUTION: During...

  • Page 124: Disassembling The Hand Sensor (Fixed Handgrips)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.5. DISASSEMBLING THE HAND SENSOR (FIXED HANDGRIPS) Turn off the machine and unplug the mains lead from the wall outlet. For each handgrip sensor: 1. Back off the two screws (a) using a medium Phillips screwdriver.

  • Page 125: Disassembling The Hand Sensors Moving Levers

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.6. DISASSEMBLING THE HAND SENSORS (MOVING LEVERS) For each lever sensor: 1. Back off the 2 screws (a) using a medium Phillips screwdriver. Figure 7.6-1 2. Pull out the upper and lower sensors. 3.

  • Page 126: Disassembling The Guards

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.7. DISASSEMBLING THE GUARDS 7.7.1. D ISASSEMBLING THE CENTRE GUARD Figure 7.7-1 Turn off the machine and unplug the mains lead from the wall outlet. 1. Using a 4mm hexagonal wrench, back off the six screws (a), remembering to replace the shorter screws as indicated by the arrows in the figure.

  • Page 127: Disassembling The Side Guards

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.7.2. D ISASSEMBLING THE SIDE GUARDS Carry out the procedure described in paragraph: 7.7.1. “Disassembling the centre guard”. 1. Back off the screw (a) using a medium Phillips screwdriver. 2. Back off the screw (b) using a medium Phillips screwdriver.
  • Page 128 VARIO Excite +: Service & maintenance manual- rev. 4.2 6. Back off the screw (g) using a medium Phillips screwdriver. 7. Remove the grey guard. Move the levers during removal of the guards, in order to find the best position for disassembly. Figure 7.7-5 8.

  • Page 129: Disassembling The Bottom Centre Guard

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.7.3. D ISASSEMBLING THE BOTTOM CENTRE GUARD 1. Remove the casing (a) lifting it up (1) and toward the footboard (2), as indicated by arrows. 2. Remove the guard (a). Figure 7.7-7 3.

  • Page 130: Swivel Belt Connector Guard

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.7.4. S WIVEL BELT CONNECTOR GUARD 1. Back off the 2 screws (a) using a small Phillips screwdriver. 2. Remove the guard (b). Figure 7.7-10 3. Remove the protective polyethylene foam pad (c).
  • Page 131 VARIO Excite +: Service & maintenance manual- rev. 4.2 Figure 7.7-12 The spacer (1) can be: up against the lever pin, or up against the washer (3), during the reassembly observe the original position. The spacer (2) should be re-inserted with its raised side toward the bearing of the swivel connector.

  • Page 132: Disassembling The Footboards

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.8. DISASSEMBLING THE FOOTBOARDS 7.8.1. D ISASSEMBLING REAR FOOTBOARD 1. Remove the casing (a) lifting it up (1) and toward the footboard (2), as indicated by arrows. 2. Remove the guard (a). Figure 7.8-1 3.

  • Page 133: Disassembling Front Footboard

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.8.2. D ISASSEMBLING FRONT FOOTBOARD 3. Back off the 4 screws (a) with a medium Phillips screwdriver. 1. Remove the front footboard and the two angular guards. To reassemble the front footboard, follow the above steps in reverse order.

  • Page 134: Disassembling The Lever Footboard

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.8.3. D ISASSEMBLING THE LEVER FOOTBOARD Figure 7.8-5 1. Back off the 6 screws (a) with a medium Phillips screwdriver. 2. Back off the screw (b) with a small Phillips screwdriver. 3.

  • Page 135: Disassembling The Lever

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.9. DISASSEMBLING THE LEVER 7.9.1. D ISASSEMBLING THE FOOTBOARD LEVER Carry out the procedure described in paragraph: 7.7.4. “Swivel belt connector guard”. 1. Back off the 2 screws (c) using a medium Phillips screwdriver.
  • Page 136 VARIO Excite +: Service & maintenance manual- rev. 4.2 3. Back off the screw (d), using a 6mm hexagonal wrench, and holding the pin (g) on the opposite side in place with a 10mm hexagonal wrench. CAUTION: During reassembly, apply a drop of Loctite thread compound and lock down the screw (d) using a torque wrench setting of 37 Nm.

  • Page 137: Disassembling The Upper Lever

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.9.2. D ISASSEMBLING THE UPPER LEVER Carry out the procedure described in paragraph: 7.7.1. “Disassembling the centre guard” and 7.7.2. Disassembling the side guards”. 1. Back off the 2 screws (a) using a medium Phillips screwdriver.
  • Page 138 VARIO Excite +: Service & maintenance manual- rev. 4.2 5. Back off the screw (c) using a 6mm hexagonal wrench, and clamping the nut (d) on the opposite side with a 17mm wrench. 6. Release the lever (e) by removing the connecting rod (f).
  • Page 139 VARIO Excite +: Service & maintenance manual- rev. 4.2 CAUTION: During reassembly, re- insert the pin (g) so that the ring indicated in the figure is fully up against the frame. Figure 7.9-11 At this point it is possible to remove the levers, as shown in the figure below. Figure 7.9-12 To reassemble the footboard levers, follow the above steps in reverse order.

  • Page 140: Disassembling The Fixed Handgrips

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.10. DISASSEMBLING THE FIXED HANDGRIPS Carry out the procedure described in paragraph: 7.7.1. “Disassembling the centre guard”. Turn off the machine and unplug the mains lead from the wall outlet. 2. Back off the 2 screws (a) using a medium Phillips screwdriver.

  • Page 141: Disassembling The Lever Handlebars

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.11. DISASSEMBLING THE LEVER HANDLEBARS Carry out the procedure described in paragraph: 7.7.1. “Disassembling the centre guard” and 7.9.2. "Disassembling the upper lever”, to Figure 7.9-7. 1. Back off the 2 grub screws (c) from the handlebar to be removed, using a 5mm hexagonal wrench.
  • Page 142 VARIO Excite +: Service & maintenance manual- rev. 4.2 To replace the Hand Sensor cable: Carry out the procedure described in paragraph: 7.6. “Disassembling the hand sensors (moving levers)”. 5. Pull out the spacer (e) from the lever (d) using small pliers. 6.

  • Page 143: Disassembling The Electromagnetic Brake Board

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.12. DISASSEMBLING THE ELECTROMAGNETIC BRAKE BOARD Carry out the procedure described in paragraph: 7.7.3. “Disassembling the bottom centre guard”. 1. Back off the 2 bolts (a) a using an 8mm wrench. 2.
  • Page 144 VARIO Excite +: Service & maintenance manual- rev. 4.2 7.13. DISASSEMBLING THE ELECTROMAGNETIC BRAKE Carry procedure described paragraphs: 7.7.1. “Disassembling the centre guard” and 7.7.3. “Disassembling the bottom centre guard”. 1. Unplug the 2 Fastons indicated in the figure. Figure 7.13-1 2.

  • Page 145: Disassembling The Lower Transmission (Flywheel - Driven Pulley - Primary Unit)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.14. DISASSEMBLING THE LOWER TRANSMISSION (FLYWHEEL – DRIVEN PULLEY – PRIMARY UNIT) Figure 7.14-1 Carry out the procedure described in paragraph: 7.7.1. Disassembling the centre guard”. At this point it is possible to disassemble: •...

  • Page 146: Disassembling Th Flywheel (A)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.14.1. D ISASSEMBLING TH FLYWHEEL Carry out the procedure described in paragraph: 7.7.1. “Disassembling the centre guard” and 7.7.3. “Disassembling the bottom centre guard”. To facilitate the subsequent operations: 1. Mark the position on the perforated plate indicated in the figure, using a marker pen.
  • Page 147 VARIO Excite +: Service & maintenance manual- rev. 4.2 9. Back off the screw (d) using a 13mm wrench as shown in the figure. ATTENTION: Take particular care with the copper disk, as it bends easily Figure 7.14-5 10. Back off the screw (e), using two 13mm wrenches, one inside the plate on the shaft notch, and the other on the outside as shown in the figure.

  • Page 148: Disassembling The Driven Pulley (B)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.14.2. D ISASSEMBLING THE DRIVEN PULLEY Carry out the procedure described in paragraph: 7.7.1. “Disassembling the centre guard” and 7.7.3. “Disassembling the bottom centre guard”. 1. Mark the position on the perforated plate using a marker pen, as described in Figure 7.14-3, and slacken the tension of the belt.

  • Page 149: Disassembling The Primary Unit (C)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.14.3. D ISASSEMBLING THE PRIMARY UNIT Carry out the procedure described in paragraph: 7.7.1. “Disassembling the centre guard”. 1. Keep the pedal levers raised using a chair or bench, to eliminate the tension from the belts, as shown in the figure at left.
  • Page 150 VARIO Excite +: Service & maintenance manual- rev. 4.2 ATTENTION: Do NOT back off the screw (b) under any circumstances, as this is the unique reference for reassembling the primary unit. Figure 7.14-14 3. Back off the 4 screws (c) using an 8mm hexagonal wrench, holding the nuts on the opposite side in place with a 17mm wrench.

  • Page 151: Disassembling The Upper Transmission (Flywheel - Cogged Belt - Magnetic Brake)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.15. DISASSEMBLING THE UPPER TRANSMISSION (FLYWHEEL – COGGED BELT – MAGNETIC BRAKE) Figure 7.15-1 Carry out the procedure described in paragraph: 7.7.1. “Disassembling the centre guard”. The procedure below describes removal of the following components: •...
  • Page 152 VARIO Excite +: Service & maintenance manual- rev. 4.2 Disassembling the Balance (A): 1. Release the left (a) and right (b) connecting rods from the levers, as described in Figure 7.9-9 and release them from the balance as shown in the figure at left, using a 6mm hexagonal wrench and a 10mm socket wrench.
  • Page 153 VARIO Excite +: Service & maintenance manual- rev. 4.2 Disassembling the Cogged belt (B): 5. Pull out the belt (B) from the right side (pinion end) as shown in the figure. 6. Remove the flywheel (A). Figure 7.15-5 Disassembling the Magnetic brake (C): 7.
  • Page 154 VARIO Excite +: Service & maintenance manual- rev. 4.2 13. Remove the magnetic brake (C) from the slots, on the user side. Pull the right lever as far back as possible to facilitate this operation. CAUTION: Adjust the tension as described in paragraph: 8.1.

  • Page 155: Disassembling The Belts And Magnet

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.16. DISASSEMBLING THE BELTS AND MAGNET 7.16.1. S HORT BELT DISASSEMBLING Carry out the procedure described in paragraph: 7.7.1. “Disassembling the centre guard”, 7.7.3. 7.7.4. “Swivel belt connector guard”. 1. Use a chair or bench to raise the pedal levers, so as to eliminate the tension from the belts, as shown in the figure.
  • Page 156 VARIO Excite +: Service & maintenance manual- rev. 4.2 4. Back off the grub screw (e) using a 6mm hexagonal wrench and remove the belt end- piece (f) from the cam. Check that the double pulleys are greased to each intervention or if there is possibility to access only with grease: Krytox GPL 205 CAUTION: During the grub screw (e)

  • Page 157: Disassembling The Magnet (Anti Bottom Dead Point)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.16.2. D ISASSEMBLING THE MAGNET NTI BOTTOM DEAD POINT Carry out the procedure described in paragraph: 7.7.1. “Disassembling the centre guard”. 1. Back off the screw (a), using a 6mm hexagonal wrench, look down the nut (a1) with a 24mm wrench.

  • Page 158: Disassembling The Long Belt

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.16.3. D ISASSEMBLING THE LONG BELT Carry out the procedure described in paragraph: 7.7.1. “Disassembling the centre guard”, 7.7.2. “Disassembling the side guards” and 7.7.4. “Swivel belt connector guard”. 1. Back off the ring (a) and completely unscrew the belt end-piece (b).
  • Page 159 VARIO Excite +: Service & maintenance manual- rev. 4.2 WARNING: Do NOT remove the pin from the frame before securing the lever otherwise it will drop to the floor. Figure 7.16-11 Continued on following page... Page 7.59...

  • Page 160: Pin With Snap-Rings (A)

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.16.4. P IN WITH SNAP RINGS 2. Remove the 2 snap-rings (c) using the special pliers. 3. Remove the centre pin (d). Figure 7.16-12 7.16.5. P IN WITH ECCENTRICS 2. Remove the 2 screws (c) using a 5mm hexagonal wrench.
  • Page 161 VARIO Excite +: Service & maintenance manual- rev. 4.2 For both version: 4. Push open the anti-crushing guard (e) and remove the 2 spacers (f). Figure 7.16-15 Insert a 10mm wrench (or a 10mm screw) into the hole in the frame and into the hole in the cam to facilitate the operations that follow, as shown in the figure.

  • Page 162: Double Pulleys Assembly Disassembling

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.17. DOUBLE PULLEYS ASSEMBLY DISASSEMBLING Figure 7.17-1 Carry out the procedure described in paragraph: 7.16. “Disassembling the belts and magnet”. 1. Back off the 2 screws (1) and (8) with a 17mm hexagonal wrench, one in the reverse sense of the other.

  • Page 163: Disassembling The Speed Sensor

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.18. DISASSEMBLING THE SPEED SENSOR Carry out the procedure described in paragraph: 7.7.1. “Disassembling the centre guard” 7.7.3. “Disassembling the bottom centre guard”. 2. Back off the 2 screws (a) using a medium Phillips screwdriver and remove the 2 washers (b).

  • Page 164: Disassembling The Rigid Stop And The Lever Shock Absorber

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.19. DISASSEMBLING THE RIGID STOP AND THE LEVER SHOCK ABSORBER Carry out the procedure described in paragraph: 7.7.2. “Disassembling the side guards”. 1. Raise the lever (a) in the direction of the arrow and fix it.

  • Page 165: Disassembling The Battery

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.20. DISASSEMBLING THE BATTERY Only for self-powered models (700SP). Carry out the procedure decrypted at the paragraph: 7.7.1. “Disassembling the centre guard” and the: 7.7.3. “Disassembling the bottom centre guard”. 1. Disconnect the faston highlight in the figure at the side.

  • Page 166: Disassembling The Flywheel And Stator Group

    VARIO Excite +: Service & maintenance manual- rev. 4.2 7.21. DISASSEMBLING THE FLYWHEEL AND STATOR GROUP Only for self-powered models (700SP). Carry out the procedure decrypted at the paragraph: 7.20. “Disassembling the battery”. 1. Disconnect the faston highlight in the figure. Figure 7.21-1 Loosen the belt carrying out the operation at the paragraph: 7.14.1.
  • Page 167 VARIO Excite +: Service & maintenance manual- rev. 4.2 4. Back off the 4 screws (b) using a 6mm Hexagonal wrench, lock down the opposite counter-nut using a 13mm wrench. 5. Support the flywheel group while it is going down and then remove it. Figure 7.21-3 Place the group on a work bench or on a stable plane:...
  • Page 168 VARIO Excite +: Service & maintenance manual- rev. 4.2 CAUTION: to facilitate the operation disassembling, remove electromagnetic brake as described in paragraph: 7.13. “Disassembling the electromagnetic brake”. During this operation support the flywheel for not to spoil the copper disk. 8.
  • Page 169 VARIO Excite +: Service & maintenance manual- rev. 4.2 For remove the stator: 13. Back off the 3 screws (l) using a 3mm Hexagonal wrench. 14. Remove the flange (m). The screws are the Loctite, be careful when disassembling. Figure 7.21-8 15.
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  • Page 171: Adjustments

    VARIO Excite +: Service & maintenance manual- rev. 4.2 8. ADJUSTMENTS 8.1. BELT TENSION CAUTION: BELT 1: the correct tension is 173Hz±10Hz for a new belt and 140Hz±10Hz for a used belt. BELT 2: the correct tension is 270Hz±10Hz for a new belt and 210Hz±10Hz for a used belt.

  • Page 172: Adjusting The Short Belt

    VARIO Excite +: Service & maintenance manual- rev. 4.2 8.2. ADJUSTING THE SHORT BELT Carry out the procedure described in paragraph: 7.7. “Disassembling the guards”, 7.7.4. “Swivel belt connector guard” 7.16.2. “Disassembling the magnet (Anti bottom dead point). 1. Position the linkage at its bottom dead centre, stand on the pedal of the side being adjusted, wait copper...

  • Page 173: Adjusting The Long Belt

    VARIO Excite +: Service & maintenance manual- rev. 4.2 8.3. ADJUSTING THE LONG BELT 8.3.1. M ACHINES WITH SLOTTED PULLEY For this operation is NOT necessary to disassemble the magnet group. Carry procedures described paragraphs: 7.7. “Disassembling the guards” and 7.7.4. “Swivel belt connector guard”. You can identify the pulley (X) from the two slots (Y), prepared to adjust the belt, as described below.
  • Page 174 VARIO Excite +: Service & maintenance manual- rev. 4.2 Proceed to adjust the belt, as indicated below: 3. Loosen the ring nut (b). 4. Back off (or screw) the adjusting pin (a) until the distance (A) of Figure 8.3-5, between the: upper surface of the frame tube and the lower surface swivel...
  • Page 175 VARIO Excite +: Service & maintenance manual- rev. 4.2 Figure 8.3-5 CAUTION: Check if on the opposite side, the distance (A) is 1000mm±1mm. Otherwise proceeds with the adjustment on this side, as indicated in Figure 8.3-4. ATTENTION: Perform the exercise and check that the movement is symmetrical. If the movement feels asymmetric, check the following again: first the length of the short belts, then the length of the long belts.

  • Page 176: Machines Without Slotted Pulley

    VARIO Excite +: Service & maintenance manual- rev. 4.2 8.3.2. M ACHINES WITHOUT SLOTTED PULLEY For this operation it is necessary to disassemble the magnet group. Carry procedures described paragraphs: 7.7. “Disassembling the guards”, 7.7.4. Swivel belt connector guard” and 7.16.2. “Disassembling the magnet (Anti bottom dead point)”.
  • Page 177 VARIO Excite +: Service & maintenance manual- rev. 4.2 Figure 8.3-7 CAUTION: Check if on the opposite side, the distance (A) is 1000mm±1mm. Otherwise proceeds with the adjustment on this side, as indicated in Figure 8.3-4. ATTENTION: Perform the exercise and check that the movement is symmetrical. If the movement feels asymmetric, check the following again: first the length of the short belts, then the length of the long belts.

  • Page 178: Positioning The Electromagnetic Brake Winding

    VARIO Excite +: Service & maintenance manual- rev. 4.2 8.4. POSITIONING THE ELECTROMAGNETIC BRAKE WINDING Carry out the procedure described in paragraph: 7.7.3. “Disassembling the bottom centre guard”. 1. Back off the 2 screws (a) using a 5mm hexagonal wrench and shift the brake winding sideways until it is centred relevant to the copper disk, using a 1mm thickness gauge.

  • Page 179: Grease On Long And Short Belts

    VARIO Excite +: Service & maintenance manual- rev. 4.2 8.5. GREASE ON LONG AND SHORT BELTS 1. Raise the gasket (G) where present. Figure 8.5-1 For EACH ends (A) and (B) of the belts: 2. Put some grease, Krytox GPL 205, on all the 4 sides of the belt, indicated by yellow arrows, in the area where it is connected to the terminal, as shown at right.

  • Page 180: The Machine Is Not Flat

    VARIO Excite +: Service & maintenance manual- rev. 4.2 8.6. THE MACHINE IS NOT FLAT The problem may occur when the machine is installed on an uneven surface. It can be corrected by turning the adjusting foot. Figure 8.6-1 The machine is levelled by adjusting the two rear feet and the central foot: 1.

  • Page 181: Machine Configuration

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9. MACHINE CONFIGURATION 9.1. USER MENU CONFIGURATION: 500LED MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER, ↑, CLEAR. The following prompt appears on the display: ENTER PASSWORD: To access the procedure, type in the password 2406 and press ENTER to confirm.

  • Page 182: Language : Xxx

    VARIO Excite +: Service & maintenance manual- rev. 4.2 To scroll through the list of available functions, press the + or – speed keys to display the next or the preceding item; confirm the choice by pressing ENTER. To cancel the operation, press the CLEAR key for a few seconds.

  • Page 183: Pause Time

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.1.4. AUSE TIME It is possible to set a maximum pause time for each exercise, ranging from 10 to 999 seconds. To change the setting, when the display shows the currently selected maximum time: PAUSE TIME xxx Press the ENTER key to change the value: The current parameter value starts to blink on the display;...

  • Page 184: Default Weight

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.1.7. EFAULT WEIGHT It is possible to set the default weight for a generic user, ranging from 10 to 99 kilograms. To change the setting, when the display shows the currently selected default weight: DEFAULT WEIGHT KG xx Press the ENTER key to change the parameter: The current parameter value starts to blink on the display;...

  • Page 185: Default Distance

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.1.10. D EFAULT DISTANCE It is possible to set the default distance for an exercise session, with values ranging from 1 to 999. To change the setting, when the display shows the current value: DEFAULT DISTANCE KM xxx Press the ENTER key to modify the value: The current parameter value starts to blink on the display;...

  • Page 186: Modifiable Target Frequencies

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.1.13. M ODIFIABLE TARGET FREQUENCIES It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, when the display shows the current setting: HR : xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: MODIFIABLE <default>...

  • Page 187: Format P&Pkey

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.1.16. F P&P ORMAT This function formats a TGS key for Plug&Play mode operation. To select the function, when the display shows: FORMAT P&P Press ENTER to confirm. At the end of the formatting procedure, hold down the CLEAR key for a few seconds to exit.

  • Page 188: User Menu Configuration: 700Led Models

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.2. USER MENU CONFIGURATION: 700LED MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER PASSWORD: 2406 To access the procedure, type in the password and press ENTER to confirm.

  • Page 189: Language

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.2.1. ANGUAGE After selecting a language from the list of those available, all messages subsequently displayed by the machine will be in the chosen language. To change the selection, when the display shows the current setting: LANGUAGE : xxx Press the +/- GOAL keys to select the desired language from the options available.

  • Page 190: Cooldown Time Xxx

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.2.5. OOLDOWN TIME It is possible to set the cooldown time for each exercise, ranging from 5 to 180 seconds. To change the setting, when the display shows the currently selected maximum time: COOLDOWN TIME xxx Press the ENTER key to change the value: The current parameter value starts to blink on the display;...

  • Page 191: Modifiable Target Heart Rate

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.2.8. ODIFIABLE TARGET HEART RATE It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, when the display shows the current setting: HR : xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: MODIFIABLE <default>...

  • Page 192: Enable Multi-Language Mode

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.2.12. E NABLE MULTI LANGUAGE MODE The machine can be configured to allow selection of the language at each session. To change the selection, when the display shows the current setting: LANGUAGE : xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: ANGUAGE...

  • Page 193: Service Menu Configuration: Led Models

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.3. SERVICE MENU CONFIGURATION: LED MODELS The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 and 700 models. 9.3.1. CCESSING CONFIGURATION OF MODELS Simultaneously press the ENTER, ↑, CLEAR keys.
  • Page 194 VARIO Excite +: Service & maintenance manual- rev. 4.2 TECHNICAL LOW KIT PARAM. CONFIGURATION OPERATING DATA ERRORS LOG STANDARD SETTINGS LOW KIT MENU HIGH KIT VERSION BOOT VERSION KEY READER VERS. To scroll through the list of parameters, press the + or – effort level keys to display the next or the preceding item.

  • Page 195: Low Kit Parameter

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.3.3. OW KIT PARAMETER This function provides access to parameters used for modifying certain settings of the lower assembly. To access this menu, when the display shows: LOW KIT PARAM. press ENTER. This function is structured as follows: READ FROM LOW KIT PARAM.

  • Page 196: Default Setting

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.3.3.3. Default Setting To load the default parameter values, scroll using the +/- effort level keys until the display shows: DEFAULT SETTING ? Press ENTER. display shows: CONFIRM ? press ENTER to write the default values to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 197: Operating Data

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.3.4. PERATING DATA This function makes it possible to access the machine usage data stored in the low kit. To access this menu, when the display shows: OPERATING DATA press ENTER. This function is structured as follows: READ FROM OPERATING DATA LOW KIT ?

  • Page 198: Write To Low Kit

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.3.4.2. Write to low kit To write the values of the currently displayed parameters to the low kit, scroll using the +/- keys until the display shows: WRITE TO LOW KIT ? press ENTER to write the new data to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 199: Errors Log

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.3.5. RRORS LOG This function accesses the machine’s error history log. To access this menu, when the display shows: ERRORS LOG press ENTER. This function is structured as follows: READ FROM ERRORS LOG LOW KIT ? Error 1...

  • Page 200: Com.fault X

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.3.5.3. COM.Fault This is a counter that displays the number of errors in serial communication between the upper and the lower kit. This counter increase each time a communication fault is detected. Scroll using the +/- keys until the display shows: COM.FAULT X To reset it press ENTER, the LED display shows:...

  • Page 201: Standard Settings

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.3.6. TANDARD SETTINGS This function clears the operating data of the machine and simultaneously resets the brake board parameters to their default values. To access this menu, when the display shows: STANDARD SETTINGS ? press ENTER, the following message appears: CONFIRM ?

  • Page 202: Low Kit Fault Code

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.3.7.2. Low Kit fault code This function displays the error code that is blocking the low kit. To access this menu, when the display shows: LOW KIT FAULT CODE press ENTER, the following message appears: FAULT=XX In case of FAULT=00, the board is not in an error condition.

  • Page 203: Config.: Visio - Visioweb User Menù

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.4. CONFIG.: VISIO - VISIOWEB USER MENÙ The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence, in Stand-By, as shown in the figure below: A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: 2406...

  • Page 204: Service Menu Config.: Visio - Visioweb

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.5. SERVICE MENU CONFIG.: VISIO - VISIOWEB The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence, in Stand-By, as shown in the figure below: A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: 2501...

  • Page 205: Table Of Configuration Parameters

    VARIO Excite +: Service & maintenance manual- rev. 4.2 9.5.1.1. Table of configuration parameters To correctly display the parameter values, you need to load them from the low kit, using the “Read from low kit” function. After any changes to the parameter values, you need to save them in the low kit using the “Write to low kit”...
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  • Page 207: Updating The Sw

    VARIO Excite +: Service & maintenance manual- rev. 4.2 10. UPDATING THE SW The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence when the equipment is in Stand-By, as shown in the figure below.
  • Page 208 VARIO Excite +: Service & maintenance manual- rev. 4.2 Page intentionally left blank. Page 10.2...

  • Page 209: Functional Test Md Models

    That the exercises are performed according to the biomedical specifications for which the medical device was designed. Technogym® ensures its own safety standards by means of the following tools and activities: ISO 9001/2000 certification of the company; Certification of the device in compliance with medical regulations 60601-1 and 60601-1-2;...
  • Page 210 VARIO Excite +: Service & maintenance manual- rev. 4.2 First of all, check the resistance on the tester probes is approximately 0Ω. Page 11.2...

  • Page 211: Test Meccanici Di Sicurezza

    VARIO Excite +: Service & maintenance manual- rev. 4.2 11.2. TEST MECCANICI DI SICUREZZA 11.2.1. C HECKING THE ASSEMBLY OF THE TRANSMISSION AND LEVERS SYSTEMS Check the correct assembly of the: levers, footboards and brake components. In particular, make sure that: ...

  • Page 212: O List Of Critical Spare Parts

    VARIO Excite +: Service & maintenance manual- rev. 4.2 O LIST OF CRITICAL SPARE PARTS Technogym medical devices are identified by “Serial N” plates that allow them to be tracked throughout the useful life-span of the device. Just as for products, there is also a list of so-called CRITICAL components which, through the SN, must be guaranteed as traceable.

  • Page 213: Scheduled Maintenance

    The EXTRAORDINARY maintenance operations have to be performed by a TG qualified technician specially trained by Technogym. They consist of the set up, the start up, all the inspections and service operations and the adjustments the machine can need to guarantee a good state of wear and the proper functioning conditions.

  • Page 214: Ordinary Maintenance Operation

    VARIO Excite +: Service & maintenance manual- rev. 4.2 12.1. ORDINARY MAINTENANCE OPERATION 12.1.1. S ETTING UP THE OPERATION AILY 1. Turn off the machine by placing the switch in position 0 (OFF). 2. Unplug the mains lead from the wall outlet. 12.1.2.

  • Page 215: Extra-Ordinary Maintenance Operations

    HECKING THE STATE OF WEAR OF THE PEDAL LEVER BELT 1. Check the state of wear of the pedal lever belt, inspecting their entire length and. If any anomalies are found, call in the authorized Technogym Technical Service. 12.2.5. C HECKING THE AMOUNT OF PLAY ON THE BALL JOINTS 1.

  • Page 216: Checking The Display

    VARIO Excite +: Service & maintenance manual- rev. 4.2 12.2.9. C HECKING THE DISPLAY 1. Check the operation of all the keys on the keyboard. 2. Check the operation of all the LEDs and the buzzer. 3. Check VISIO Touch Screen calibration. 12.2.10.

  • Page 217: Appendix

    VARIO Excite +: Service & maintenance manual- rev. 4.2 13. APPENDIX 13.1. PASSWORD MENUTABLE The configuration menus available and their corresponding access passwords are shown below: PASSWORD LIST Configurazione tecnica; 2501 Technical configuration; VISIO 2502 Upload/ Network page; VISIO Scrivi il Serial Number; 2503 VISIO Write Serial Number;...

  • Page 218: Required Tools

    VARIO Excite +: Service & maintenance manual- rev. 4.2 13.2. REQUIRED TOOLS The following tools are required for carrying out the various disassembly, adjustment and maintenance action on the machine: • Small Phillips screwdriver; • Medium Phillips screwdriver; • Big Phillips screwdriver; •...
  • Page 220 TECHNOGYM S.p.A. Via Calcinaro, 2861 47521 Cesena (FC) ITALIA Tel.: +39-0547-56047 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00619AA-UK...

This manual is also suitable for:

Vario excite + 700visioVario excite + 500spVario excite + 500Vario excite + 700sp

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