Dräger X-AM 5000 Technical Manual
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Dräger X-AM 5000 Technical Manual

Multi-gas monitor
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Visit: www.thesafetyequipmentstore.com or besafe@thesafetyequipmentstore.com for sales and service.
®
Dräger X-am
5000
approved as type MQG 0010
Multi-Gas Monitor
Technical Manual

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Summary of Contents for Dräger X-AM 5000

  • Page 1 Visit: www.thesafetyequipmentstore.com or besafe@thesafetyequipmentstore.com for sales and service. ® Dräger X-am 5000 approved as type MQG 0010 Multi-Gas Monitor Technical Manual...

  • Page 2: Table Of Contents

    Content Content For Your Safety ........... . . 4 Safety symbols used in this Technical Manual .
  • Page 3 X-am 5000 ........

  • Page 4: For Your Safety

    Instructions for Use/data sheets for DrägerSensors can be downloaded on the product page of the X-am 5000 at the following Internet address: www.draeger.com. See also the enclosed Instructions for Use and data sheets for the sensors used.

  • Page 5: Safety Symbols Used In This Technical Manual

    Portable gas detection instrument for the continuous monitoring of the concentration of several gases in the ambient air within the working area and in explosion-hazard areas. X-am 5000, depending on the device type and configuration of DrägerSensors: independent measurement of one up to five gases.

  • Page 6: Tests And Approvals

    Tests and Approvals Tests and Approvals Marking upply unit 83 22 237; approved as Type ABT 0100 Temperature class T4 -20 °C +50 °C when used with alkaline batteries Duracell Procell MN 1500 Temperature class T3 -20 °C +40 °C when used with NiMH batteries GP 180AAHC (1800 mAh)

  • Page 7: Intended Operating Area And Operating Conditions

    Tests and Approvals Intended operating area and operating conditions Hazardous areas classified by zones The device is intended for use in explosion-hazard areas or mines, in which firedamp classified by zone 0, zone 1 or zone 2 may occur. It is determined for use within a tem- perature range of –20 °C to +50 °C, and for areas in which gases of explosion groups IIA, IIB or IIC and temperature class T3 or T4 (depending on the batteries and rechar- geable battery) may be present.
  • Page 8 Tests and Approvals WARNING High off-scale readings may indicate an explosive concentration. CAUTION Use only supply units ABT 0100 (83 22 237), HBT 0000 (83 18 704) or HBT 0100 (83 22 244). Check the supply unit for approved batteries and applicable temperature class.

  • Page 9: What Is What

    What is What What is What Front panel Gas entry Alarm LED Buzzer X-am 5000 Display Tool for replacing the sensor Rear panel IR interface Fastening clip Type plate Charging contacts Power pack Serial no. Display for 5 measuring channels...

  • Page 10: Special Symbols

    What is What Special symbols Fault message, refer to page 15 Warning message, refer to page 15 The peak value display for all measuring gases, refer to page 15 The exposure evaluation display (TWA) for measuring gases, e.g., H S and refer to page 15 The exposure evaluation display (STEL) for measuring gases, e.g,.

  • Page 11: Configuration

    Different settings can be selected to meet customer requirements on delivery. The current setting can be che- cked and changed with the Dräger CC Vision software. A version of Dräger CC-Vision suitable for the Dräger X-am 5000/2000 can be downloaded on the product page of the X-am 5000: www.draeger.com. In the case of O...

  • Page 12: Standard Device Configuration

    Different settings can be selected to meet customer requirements on delivery. The current setting can be checked and changed with the Dräger CC Vision software. A version of Dräger CC-Vision suitable for the Dräger X-am 5000/2000 can be downloaded on the product page of the X-am 5000: www.drae- ger.com.

  • Page 13: Operation

    Operation Operation Switching on the device • Press and hold the key for approx. 3 seconds until the countdown » 3 . 2 . 1 « shown in the display has elapsed. − All the display segments, including the visual, audible and vibration alarms, are ac- tivated for a short time.

  • Page 14: During Operation

    0 to 100%LEL. WARNING When using a CatEx sensor in the Dräger X-am 5000, a calibration of zero point and sensitivity must be carried out after an impact load that results in a fresh air display not equal to zero.

  • Page 15: Calling The Info Mode

    Operation Calling the Info Mode • In measuring mode, press the key for approx. 3 seconds. If any warning or fault messages exist, the corresponding information or error codes are displayed (page 24 to page 30). Press the key successively for the next display. The peak values and the exposition values TWA and STEL are displayed.

  • Page 16: Calling The Quick Menu

    Operation Calling the Quick Menu − Only the fresh air calibration is activated in the quick menu on delivery. The PC soft- ware Dräger CC Vision can be used to activate the bump test for the quick menu and/or the function for displaying and deleting peak values. •...

  • Page 17: Calling The Calibration Menu

    Operation Quick menu "Displaying and deleting peak values" After the function has been selected, the current peak values are displayed; the peak values special symbol appears in %LEL the display at the same time. Vol% • The peak values can be deleted by pressing the key for 5 sec.

  • Page 18: Calibration Menu Functions

    Operation − The display shows » 000 «, with the first digit flashing. • Use the key to set the flashing digit. • Press the key, the second digit starts flashing. • Use the key to set the flashing digit. •...

  • Page 19: Identifying Alarms

    Identifying Alarms Identifying Alarms An alarm is displayed visually, audibly and through vibration in a specific pattern. Concentration pre-alarm A1 The alarm is indicated by an intermittent alarm message: Display » A1 « and measured value alternating: not for O −...

  • Page 20: Stel / Twa Exposure Alarm

    Identifying Alarms STEL / TWA exposure alarm The alarm is indicated by an intermittent alarm message: Display » A2 « and » « (TWA) or » « (STEL) and measured value alternating: CAUTION Leave the area immediately. After this alarm, the deployment of per- sonnel is subject to the relevant national regulations.

  • Page 21: Operation With Pump

    Operation with pump Operation with pump With Dräger Pump X-am 1/2/5000 Accessories: Dräger Pump X-am 1/2/5000, sampling hose and probes, refer to Order List, see “Accessories” on page 57.. Commissioning and performing the measurement: • Refer to the Instructions for Use of the Dräger Pump X-am 1/2/5000. With manual pump adapter and rubber ball pump Accessories: For manual pump adapter, rubber ball pump, sampling hose and probes, refer to Order...

  • Page 22: Configuring The Device

    The installed PC software Dräger CC Vision is used for configuration. • Observe the documentation and online help of the software. − A version of Dräger CC-Vision suitable for the Dräger X-am 5000 can be downloaded on the product page of the X-am 5000: www.draeger.com.

  • Page 23: Read Database And Display Graphically

    Read Database and Display Graphically Read Database and Display Graphically To read the database of the device and display it graphically, the device must be con- nected with a PC. Dräger USB 1.1 GasVision USB DIRA with USB cable (order no. 83 17 409) Dräger USB 1.1 GasVision...

  • Page 24: Faults, Cause And Remedy

    Faults, Cause and Remedy Faults, Cause and Remedy Fault Cause Remedy Not possible to switch on Discharge the power pack Charge the power pack, the device page 46. Discharge the alkaline batte- Insert new alkaline batteries, ries page 45. Not possible to switch off The device is not set to Select measuring mode.
  • Page 25 Faults, Cause and Remedy Special symbol » « Cause Remedy and displayed numerical code: Ex concentration has drifted Carry out fresh air calibration, into the negative range page 38. The temperature is too high Operate the device within the allowed temperature range. The temperature is too low Operate the device within the allowed temperature range.
  • Page 26 Faults, Cause and Remedy Special symbol » « Cause Remedy and displayed numerical code: The calibration interval for Carry out span calibration for DrägerSensor XXS EC2 has DrägerSensor XXS EC 3, elapsed page 42. Alarm setpoint A2 setting is Set alarm setpoint to less than greater than 60 %LEL 60 %LEL.

  • Page 27: Fault Messages

    Faults, Cause and Remedy Fault messages Special symbol » « Cause Remedy and displayed numerical code: The customer's service life Reset the service life counter counter has elapsed using Dräger CC Vision. The device is defective The device must be repaired by DrägerService.
  • Page 28 Faults, Cause and Remedy Special symbol » « Cause Remedy and displayed numerical code: The measurement value of Carry out fresh air calibration, DrägerSensor CatEx 125 PR page 38. is in the negative range DrägerSensor CatEx 125 PR Check DrägerSensor is not inserted or defective CatEx 125 PR, page 49.
  • Page 29 Faults, Cause and Remedy Special symbol » « Cause Remedy and displayed numerical code: Device incorrectly configured Change sensor for applicable by Dräger CC-Vision. channel with Dräger CC-Vision. Error during warm-up accele- Disconnect and reconnect ration Dräger Sensor XXS power pack or replace the sen- sor.
  • Page 30 Faults, Cause and Remedy Special symbol » « Cause Remedy and displayed numerical code: Error during the function test Repeat function test. Calibrate with gas (bump test) of Drä- or replace DrägerSensor XXS gerSensor XXS EC3 EC3, if necessary page 49. Failed filter test.

  • Page 31: Maintenance

    Maintenance Maintenance Maintenance intervals The device should be inspected and maintained by suitably qualified persons annually (consult: EN 60079-29-2 – Gas measuring device - Selection, installation, use and maintenance of apparatus for the measurement of combustible gases or oxygen, EN 45544-4 – Electrical apparatus used for the direct detection and direct concentra- tion measurement of toxic gases and vapors - Part 4: Guide for selection, installation, use and maintenance and national regulations).

  • Page 32: Carrying Out The Function Test With Gas (Bump Test)

    Maintenance Carrying Out the Function Test with Gas (Bump Test) Manual implementation without the documentation of results in the device memory • Prepare a test gas cylinder, the volu- me flow must be 0.5 L/min and the 0.5 L/min gas concentration must be higher than the alarm setpoint concentration to be tested.

  • Page 33: Menu Implementation With The Documentation Of Results In The Device Memory

    Maintenance Menu implementation with the documentation of results in the device memory The "Quick bump test" or the "Extended bump test" is selected using the Dräger CC Vision PC software. The "Quick bump test" checks whether the gas concentration has exceeded the Alarm 1 threshold (with oxygen, the check is whether the concentration has fallen below the Alarm 1 threshold).
  • Page 34 Maintenance − The current gas concentration values and the special symbol » « (for bump test) flash. %LEL • Press the key to start the function test with gas. Vol% • Open the test gas cylinder valve to let test gas flow over the sensor. −...

  • Page 35: Automatic Implementation With The Bump Test Station

    Maintenance Automatic implementation with the Bump Test Station Prerequisite: The device must first be configured for the automatic function test with gas (bump test) using the PC software Dräger CC Vision. − Activating the device for the automatic function test. −...
  • Page 36 Maintenance • Remove the device from the Bump Test Station. − If the concentration values have now fallen under the A1 alarm setpoints, the device returns to the measuring mode. − An error will be triggered if the preset bump test concentration is not reached within the specified time.

  • Page 37: Calibrating The Device

    Maintenance Calibrating the Device Calibration may not be possible due to device and channel errors. Allow the sensors to warm up before the calibration! Warm-up time: see Instructions for Use/data sheets of the installed DrägerSensors (at www.draeger.com). Calibration interval: − Observe the relevant specifications in the Instructions for Use/data sheets of the DrägerSensors installed.

  • Page 38: Carrying Out The Fresh Air Calibration

    Maintenance Carrying out the fresh air calibration To improve the zero point accuracy, you can carry out a fresh air calibration. NOTICE If none of the sensors fitted permits calibration with fresh air (e.g. only O , only IR- ), fresh air calibration is not offered as a menu function. −...
  • Page 39 Maintenance − The display containing the current gas concentration changes with the display » OK «. %LEL • Press the key to confirm the calib- ration or wait for approx. 5 seconds. Vol% If a fault occurred during the fresh air calibration.

  • Page 40: Carrying Out 1-Button Calibration

    Maintenance Carrying out 1-button calibration NOTICE If no sensors are enabled for 1-button calibration by the Dräger CC Vision PC pro- gram, the 1-button calibration menu function will not be offered. − All sensors that are enabled by the Dräger CC Vision PC program take part in the 1- button calibration.
  • Page 41 Maintenance • Open the test gas cylinder valve to let test gas flow over the sensor. − The currently displayed measured values start to flash. The flashing stops after a static measured value has been reached. − The calibration is now carried out automatically. −...

  • Page 42: Calibrating The Sensitivity For An Individual Measuring Channel

    • Connect the test gas cylinder with the calibration cradle. • Vent the test gas into a fume cup- X-am 5000 board or into the open air (with a hose %LEL Vol% connected to the second connector of the calibration cradle).

  • Page 43: Span Calibration For Catex

    Maintenance Span calibration for CatEx − If the measuring range end value < = 100%LEL, the adjustment for the heat tinting is offered. − Display in the case of channel selection: • Open the test gas cylinder valve to let test gas flow over the sensor.
  • Page 44 Maintenance If a fault occurred during the span calibration. − The fault message » « appears %LEL and » « is displayed for the sensor instead of the measured value. • In this case, repeat the calibration. Vol% If necessary, replace the sensor, page 49.

  • Page 45: Replacing The Batteries / Rechargeable Batteries

    Maintenance Note on adjusting the Ex channel to nonane as the measured gas: − When calibrating the Ex channel, propane can be used as a substitute for the calibration gas. − When using propane to adjust the Ex channel to nonane, the display must be set to 2x the test gas concentration used.

  • Page 46: Charging The Rechargeable Batteries

    Maintenance After replacing the power pack T4, it is recommended that a complete charging is car- ried out. After the batteries have been replaced: − The settings and data are stored when the battery is replaced. The sensors warm up again. Charging the rechargeable batteries WARNING Do not charge underground or in explosion-hazard areas! Danger of explosion!
  • Page 47 Maintenance X-am 5000 X-am 5000 X-am 5000 %LEL %LEL %LEL Vol% Vol% Vol% • Attach additional charging modules in the same way. − Always connect or disconnect the charging modules individually and not in groups in order to prevent the charging station from becoming damaged. During transpor- tation, the power pack and the charging modules should also always be handled in- dividually and without inserted devices.

  • Page 48: Adapter

    83 18 785) is suitable for charging a device. − When using the vehicle charging adapter (order no. 45 30 057) it is recommended that you supply every charging module separately. X-am 5000 %LEL Vol% 83 16 994 (100 ... 240 V) 83 17 754 83 15 635 (100 ...

  • Page 49: Replacing The Sensors

    Replacing the Sensors Replacing the Sensors • To replace the sensors of the device, connect the device with a PC. • Replace the sensors using the PC program Dräger CC Vision. Dräger USB 1.1 CC-Vision USB DIRA with USB cable (order no.
  • Page 50 Replacing the Sensors Electrochemical sensors WARNING Do not throw into fire, Do not force open. Danger! Acid burn risk! Sensors of type XXS O and XXS NO LC contain small quantities of nanomaterials. Like batteries, only dispose of as special waste, in accordance with local waste disposal regulations.

  • Page 51: Sensor Warm-Up Acceleration

    The time to activate the calibration is not changed. • In order to use the sensor warm-up acceleration function in the Dräger X-am 5000, at least one sensor suitable for the purpose must be fitted and registered in the unit using the Dräger CC-Vision PC software.

  • Page 52: Care

    Care − Start of the warm-up acceleration. − The remaining time is displayed and decremented. WARNING This function requires that the device is in a gas-free environment. A warning screen is displayed and the remaining time during which no gas may be applied is shown It is essential to 04:08 ensure that the sensor is in the fresh air...

  • Page 53: Disposing Of The Device

    Disposing of the Device Disposing of the Device Dispose of product in accordance to applicable regulations. WEEE In accordance with EU Directive 2002/96/EC thisproduct must not be disposed of as household waste. It is therefore marked with the icon opposite. You can return this product to Dräger free of charge.

  • Page 54: Technical Data

    Technical Data Technical Data X-am 5000 Ambient conditions: during operation and –20 to +50 °C for NiMH power packs type: storage HBT 0000 and HBT 0100, with alkali single cells type: Duracell Procell MN 1500 -20 to +40 °C for NiMH single cells type:...

  • Page 56: Order List

    Order List Order List Name and Description Order No. Dräger X-am 5000 83 20 000 Unlimited 1 to 5 multi gas monitor with exchangeable sensors. With selectable special calibration. Standard calibration of the Ex sensor: Methane. Inclusive to country-specific adjustable standard alarm set- points.

  • Page 57: Accessories

    Order List Name and Description Order No. Accessories The accessories are not subject to BVS10 ATEX E 080X and PFG 10 G 001X. Pump accessories: Dräger Pump X-am 1/2/5000 83 19 400 Case for Dräger Pump X-am 1/2/5000 83 19 385 Rubber ball pump 68 01 933 Manual pump adapter...

  • Page 58: Spare Parts

    , CO and H S >5 years, CatEx > 3 years. Data sheets for all sensors that can be used for the device can be downloaded on the product page of the X-am 5000 at the following Internet address: www.draeger.com.

  • Page 59: Declaration Of Conformity

    Declaration of Conformity Declaration of Conformity...
  • Page 60 Dräger Safety AG & Co. KGaA Revalstraße 1 D-23560 Lübeck Germany Phone +49 451 8 82- 0 +49 451 8 82- 20 80 www.draeger.com 90 23 999 - TM 4638.210 en © Dräger Safety AG & Co. KGaA Edition 11 - February 2013 (Edition 01 - April 2007) Subject to alteration Visit: www.thesafetyequipmentstore.com or besafe@thesafetyequipmentstore.com for sales and service.

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