Lead-Through Of External Resistor And Dc Cables; Connection Procedure (Iec) - ABB ACS880-07 Hardware Manual

Industrial drives (45 to 630 kw, 50 to 700 hp)
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96 Electrical installation

Lead-through of external resistor and DC cables

Run the external brake resistor cables and DC cables into the drive cabinet through the
power cable lead-throughs at the base of the drive module cubicle. In frames R6 to R8 the
connection terminals are in the drive module. In frame R9, the connection terminals are
located below the drive module.

Connection procedure (IEC)

1. Do the steps in section
the work.
2. Open the cabinet door.
3. Open the swing-out frame.
4. For frames R6 to R11: Remove the mounting plate(s) above the cabinet "door" fan by
undoing the mounting screws. With options +G300. +G307, +G313: Unplug the
connectors at the back of the mounting plate.
5. Remove the fan mounting plate by loosening the mounting screws and lifting it up.
Unplug the fan supply cables.
6. For frames R9 to R11: Remove the shrouds on the power cable terminals.
7. Peel off 3 to 5 cm of the outer insulation of the cables above the lead-through plate for
the 360° high-frequency grounding.
8. Prepare the ends of the cables.
9. If fire insulation is used, make an opening in the mineral wool sheet according to the
diameter of the cable.
10. For IP22, IP42 drives: Slide the cables through the lead-throughs with the conductive
sleeves.
11. For IP54 drives: Remove rubber grommets from the lead-through plate for the cables
to be connected. Cut adequate holes into the rubber grommets. Slide the grommets
onto the cables. Slide the cables through the lead-throughs with the conductive
sleeves and attach the grommets to the holes.
12. Fasten the conductive sleeves to the cable shields with cable ties.
13. Seal the slot between the cable and mineral wool sheet (if used) with sealing
compound (eg, CSD-F, ABB brand name DXXT-11, code 35080082).
14. Tie up the unused conductive sleeves with cable ties.
15. Connect the twisted shields of the motor cables to the ground bar and the phase
conductors to the U2, V2 and W2 terminals.
16. For drives with external brake resistors (option +D150 and no +D151): Connect the
twisted shields of the resistor cables (if present) to the ground bar and the condutors
to the R- and R+ terminals.
17. Connect the twisted shields of the input cables and separate ground cable (if present)
to the PE terminal of the cabinet and the phase conductors to the L1, L2 and L3
terminals.
18. Tighten the power cable screws to the torque given in
for the power cables
19. Reinstall the shroud(s) and mounting plates.
Precautions before electrical work
on page 184.
on page
16
before you start
Terminal and lead-through data

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