ABB ACS850-04 series Manuals

Manuals and User Guides for ABB ACS850-04 series. We have 12 ABB ACS850-04 series manuals available for free PDF download: Firmware Manual, Quick Start Up Manual, Hardware Manual, Quick Installation Manual, Application Manual, Manual

ABB ACS850-04 series Firmware Manual (296 pages)

Standard Control Program

Brand: ABB | Category: Control Unit | Size: 4 MB

ACS850 Drive Manuals
2
Table of Contents
5
About the Manual

11
- What this Chapter Contains
  11
- Compatibility
  11
- Safety Instructions
  11
- Reader
  11
- Contents
  12
- Related Manuals
  12
The ACS850 Control Panel

13
- What this Chapter Contains
  13
- Features
  13
- Installation
  14
  - Mechanical Installation
    14
  - Electrical Installation
    14
- Layout
  15
  - Status Line
    16
- Operating Instructions
  17
  - Basics of Operation
    17
  - List of Tasks
    18
  - Help and Panel Version - any Mode
    19
  - Basic Operations - any Mode
    20
  - Output Mode
    21
  - Parameters
    23
  - Assistants
    30
  - Changed Parameters
    32
  - Fault Logger
    34
  - Time & Date
    36
  - Parameter Backup
    38
  - I/O Settings
    46
  - Reference Edit
    48
  - Drive Info
    49
  - Parameter Change Log
    50
Control Locations and Operating Modes

53
- What this Chapter Contains
  53
- Local Control Vs. External Control
  54
  - Local Control
    54
  - External Control
    55
- Operating Modes of the Drive
  55
  - Speed Control Mode
    55
  - Torque Control Mode
    55
  - Special Control Modes
    55
Program Features

57
- What this Chapter Contains
  57
- Application Macros
  58
- Automatic Fault Resets
  58
- Autophasing
  58
- Constant Speeds
  59
- Critical Speeds
  59
- DC Voltage Control
  59
  - Overvoltage Control
    59
  - Undervoltage Control
    60
  - Voltage Control and Trip Limits
    60
  - Brake Chopper
    61
- Drive-To-Drive Link
  61
- Emergency Stop
  62
- Encoder Support
  62
- Energy Optimizer
  62
- Fieldbus Control
  63
- Jogging
  63
- Load Analyzer
  64
  - Peak Value Logger
    64
  - Amplitude Loggers
    64
- Maintenance Counters
  65
- Mechanical Brake Control
  66
- Process PID Control
  70
  - Sleep Function for Process PID Control
    70
- Programmable Analog Inputs
  71
- Programmable Analog Outputs
  72
- Programmable Digital Inputs and Outputs
  72
- Programmable Relay Outputs
  72
- Programmable Protection Functions
  72
- Scalar Motor Control
  74
  - IR Compensation for a Scalar Controlled Drive
    74
- Signal Supervision
  74
- Speed Controller Tuning
  74
- Thermal Motor Protection
  76
  - Thermal Motor Protection Model
    76
  - Temperature Measurement
    76
  - Settings
    77
- Timers
  77
- User-Definable Load Curve
  79
- User-Definable U/F Curve
  79
Application Macros

81

ABB ACS850-04 series Hardware Manual (164 pages)

drive modules (160 to 560 kW, 200 to 700 hp)

Brand: ABB | Category: DC Drives | Size: 22 MB

ABB ACS850-04 series Hardware Manual (145 pages)

Drive Modules

Brand: ABB | Category: DC Drives | Size: 7 MB

Table of Contents

5
- List of Related Manuals
  2
  - Table of Contents
    5
Table of Contents

12
- Safety Instructions
  
  13
  - What this Chapter Contains
    13
  - Use of Warnings
    13
  - Safety in Installation and Maintenance
    14
    
    Electrical Safety
    14
    
    Grounding
    15
    
    Permanent Magnet Motor Drives
    16
    
    General Safety
    17
    
    Fiber Optic Cables
    18
    
    Printed Circuit Boards
    18
  - Safe Start-Up and Operation
    19
    
    General Safety
    19
    
    Permanent Magnet Motor Drives
    19
- Introduction to the Manual
  
  21
- Operation Principle and Hardware Description
  
  25
  - What this Chapter Contains
    25
  - What the ACS850-04 Is
    25
  - Product Overview
    26
    
    Layout
    26
    
    Alternative Output Busbar Configurations
    28
    
    Control Unit Variants
    28
    
    Component Placement
    29
    
    Power Connections and Control Interfaces
    30
    
    Cables for Connecting the Control Unit to the Drive Module and Control Panel
    31
  - Circuit Boards
    31
  - Type Designation Label
    32
  - Type Designation Key
    32
- Planning the Cabinet Installation
  
  35
- Mechanical Installation
  
  47
- Planning the Electrical Installation
  
  57
- Electrical Installation
  
  77
- Installation Checklist
  
  95
  - What this Chapter Contains
    95
  - Mechanical Installation
    95
    
    Cabinet Construction
    95
    
    Instrumentation, Busbars and Cabling
    95
    
    Groundings and Protection
    97
    
    Labels, Switches, Fuses and Doors
    97
  - Electrical Installation
    97
  - Cooling and Driven Equipment
    98
- Start-Up
  
  99
  - What this Chapter Contains
    99
  - Start-Up Procedure
    99
- Fault Tracing
  
  101
  - What this Chapter Contains
    101
  - Leds
    101
  - Warning and Fault Messages
    101
  - What this Chapter Contains
    103
  - Maintenance Intervals
    103
  - Cabinet
    103
  - Heatsink
    104
  - Fan
    104
    
    Replacing the Cooling Fan of the Module
    105
  - Replacing the Drive Module
    106
  - Capacitors
    108
    
    Reforming the Capacitors
    108
    
    Replacing the Capacitor Pack
    109
  - Memory Unit
    110
  - Technical Data
    111
  - What this Chapter Contains
    111
  - Ratings
    111
    
    Derating
    111
    
    Altitude Derating
    112
    
    Ambient Temperature Derating
    112
  - Fuses (IEC)
    112
    
    Calculation Example
    113
    
    Fuse Tables
    114
    
    Gg Fuses
    114
    
    Ultrarapid (Ar) Fuses
    114
    
    Quick Guide for Selecting between Gg and Ar Fuses
    115
  - Fuses (UL)
    115
    
    UL Class T and L Fuses
    116
  - Dimensions, Weights and Free Space Requirements
    116
  - Losses, Cooling Data and Noise
    117
    
    IP22 Cabinet with no Extra Fan
    117
    
    IP54 Cabinet with an Extra Fan
    117
  - Terminal and Lead-Through Data for the Power Cables
    118
  - Terminal Data for the Control Cables
    118
  - Electrical Power Network Specification
    118
  - Motor Connection Data
    118
  - Brake Resistor Connection Data
    119
  - Control Unit (JCU-11) Connection Data
    119
  - Efficiency
    121
  - Degree of Protection
    121
  - Ambient Conditions
    122
  - Materials
    123
  - Applicable Standards
    123
  - CE Marking
    124
    
    Compliance with the European EMC Directive
    124
    
    Compliance with the European Low Voltage Directive
    124
  - Compliance with the European Machinery Directive
    124
  - C-Tick" Marking
    124
  - Compliance with the en 61800-3:2004
    124
    
    Definitions
    124
    
    Category C3
    125
    
    Category C4
    125
  - UL Marking
    126
    
    UL Checklist
    126
  - CSA Marking
    126
  - Patent Protection in the USA
    126
- Dimension Drawings
  
  127
- Example Circuit Diagrams
  
  135
  - What this Chapter Contains
    135
  - Example Circuit Diagram
    136
- Resistor Braking
  
  137
  - What this Chapter Contains
    137
  - Availability of Brake Choppers and Resistors
    137
  - When Is Resistor Braking Needed
    137
  - Operation Principle
    137
  - Hardware Description
    137
  - Planning the Braking System
    137
    
    Selecting the Brake Circuit Components
    137
    
    Placing the Brake Resistors
    138
    
    Protecting the System in Fault Situations
    139
    
    Selecting and Routing the Brake Circuit Cables
    139
    
    Short-Circuit Protection
    139
    
    Thermal Overload Protection
    139
    
    Cable Length
    140
    
    EMC Compliance of the Complete Installation
    140
    
    Minimizing Electromagnetic Interference
    140
  - Mechanical Installation
    140
  - Electrical Installation
    140
  - Brake Circuit Commissioning
    140
- Technical Data
  
  141
  - Brake Resistor Connection Data
    142
  - What this Chapter Contains
    143
  - Product and Service Inquiries
    145

ABB ACS850-04 series Hardware Manual (147 pages)

Drive Modules (400 to 560 kW, 450 to 700 hp)

Brand: ABB | Category: DC Drives | Size: 12 MB

ABB ACS850-04 series Hardware Manual (132 pages)

Drive modules 0.37 to 45 kW, 0.5 to 60 hp

Brand: ABB | Category: DC Drives | Size: 5 MB

List of Related Manuals
2
Safety Instructions

5
Table of Contents

15
Introduction to this Manual

15
- What this Chapter Contains
  15
- Compatibility
  15
- Intended Audience
  15
- Categorization According to the Frame Size
  15
- Categorization According to the + Code
  15
- Contents
  15
- Installation and Commissioning Flowchart
  17
- Terms and Abbreviations
  19
Operation Principle and Hardware Description

21
- What this Chapter Contains
  21
- Operation Principle
  21
  - Main Circuit
    21
  - Motor Control
    22
- Product Overview
  22
  - Layout
    23
  - Power Connections and Control Interfaces
    24
- Type Designation Label
  25
- Type Designation Key
  26
Planning the Cabinet Assembly

29
Mechanical Installation

37
Planning the Electrical Installation

43
Electrical Installation

53
Installation Checklist

73
- What this Chapter Contains
  73
- Checklist
  73
Start-Up

75
- What this Chapter Contains
  75
- Start-Up Procedure
  75
Maintenance

77
- What this Chapter Contains
  77
- Safety
  77
- Maintenance Intervals
  77
- Heatsink
  78
- Cooling Fan
  79
  - Fan Replacement (Frames a and B)
    79
  - Fan Replacement (Frames C and D)
    80
- Reforming the Capacitors
  81
- Other Maintenance Actions
  81
  - Transferring the Memory Unit to a New Drive Module
    81

ABB ACS850-04 series Hardware Manual (106 pages)

Drive Modules (55...160 kW, 75...200 hp)

Brand: ABB | Category: Controller | Size: 8 MB

ABB ACS850-04 series Quick Start Up Manual (172 pages)

Standard Control Program

Brand: ABB | Category: DC Drives | Size: 2 MB

ABB ACS850-04 series Quick Installation Manual (109 pages)

Drive Modules (0.37 to 45 kW)

Brand: ABB | Category: DC Drives | Size: 26 MB

ACS850 Drive Manuals
2
About this Guide
3
Safety Instructions
3
Removing the Cover Assembly
3
Mechanical Installation
3
Installing the Power Cables
5
Connection Diagram
5
Connection Procedure
6
Default I/O Connection Diagram
8
Technical Data
10
Om Denne Vejledning
11
Mekanisk Installation
11
Mechanische Installation
19
Diagrama de Conexiones
29
Procedimiento de Conexión
30
Pares de Apriete
31
Diagrama de Conexiones de E/S por Defecto
32
Datos Técnicos
34
Guide D'installation Rapide
35
Consignes de Sécurité
35
Montage
35
Schéma de Raccordement
37
Schéma de Raccordement des Signaux D'e/S (Préréglages)
40
Caractéristiques Techniques
42
Informazioni Sulla Guida
43
Installazione Meccanica
43
Schema DI Collegamento
45
Procedura DI Collegamento
46
Coppie DI Serraggio
47
Schema DI Collegamento Degli I/O DI Default
48
Dati Tecnici
50
Beknopte Installatiegids
51
Mechanische Installatie
51
Technische Gegevens
58
Guia de Instalação Rápida
59
Diagrama de Conexão
61
Dados Técnicos
66
Oletusarvoiset I/O-Ohjauskytkennät
72
Om Denna Guide
75
Mekanik Kurulum
83
Bağlantı Şeması
85
Teknik Veriler
90
Схема Подключения
93
Порядок Подключения
94
Стандартная Схема Подключения Входов/Выходов
96
Further Information
107

ABB ACS850-04 series Quick Installation Manual (83 pages)

Drive Modules

Brand: ABB | Category: Control Unit | Size: 10 MB

ACS850 Drive Manuals
2
About this Guide
3
Safety Instructions
3
Installing the Power Cables
3
Mechanical Installation
3
Connection Procedure
4
Cabling Examples
4
Wire Sizes Accepted by Power Terminals
5
Tightening Torques
5
Installing the Control Cables
6
Mounting the Clamp Plate
7
Technical Data
8
Om Denne Vejledning
9
Mekanisk Installation
9
Mechanische Installation
15
Anschluss der Steuerkabel
18
Standard E/A-Anschlüsse
18
Guía de Instalación Rápida
21
Procedimiento de Conexión
22
Pares de Apriete
23
Datos Técnicos
26
Mekaaninen Asennus
27
Oletusarvoiset I/O-Ohjauskytkennät
30
Guide D'installation Rapide
33
Consignes de Sécurité
33
Montage
33
Exemples de Raccordement
34
Couples de Serrage
35
Câbles de Commande
36
Caractéristiques Techniques
38
Informazioni Sulla Guida
39
Norme DI Sicurezza
39
Installazione Meccanica
39
Procedura DI Collegamento
40
Coppie DI Serraggio
41
Dati Tecnici
44
Beknopte Installatiegids
45
Mechanische Installatie
45
Technische Gegevens
50
Guia de Instalação Rápida
51
Dados Técnicos
56
Технические Характеристики
62
Mekanik Kurulum
69
Teknik Veriler
74
Further Information
81

ABB ACS850-04 series Application Manual (28 pages)

ATEX-certified Safe disconnection function, Ex II (2) GD

Brand: ABB | Category: Control Unit | Size: 5 MB

List of Related Manuals
2
Table of Contents
5
1 Introduction to the Guide

7
2 Implementing a Safe Disconnection Function

11
- Contents of this Chapter
  11
- Two-Channel Connection to Drive STO Terminals
  12
  - General
    12
  - Connection Diagram
    12
  - Parameter Settings
    13
    
    ACS850 Standard Control Program
    13
  - Switching Frequency Limitation
    13
  - Wiring Instructions
    13
- One-Channel Connection to Drive STO Terminals
  13
  - General
    13
  - Connection Diagram
    14
  - Parameter Settings
    15
    
    ACS850 Standard Control Program
    15
    
    Configuring a Motor Overtemperature Indication Message
    15
  - Switching Frequency Limitation
    15
  - Wiring Instructions
    15
- Thermal Motor Protection with Two-Channel Connection
  16
  - General
    16
  - Connection Diagram (Two-Channel Connection)
    17
- Sensors
  17
- Protection Relay
  17
- Wiring
  18
  - General Wiring Instructions
    18
  - Wiring Diagrams
    18
3 Technical Data

19

ABB ACS850-04 series Manual (16 pages)

Converter modules with electrolytic DC capacitors in the DC link

Brand: ABB | Category: Control Unit | Size: 0 MB

Table of Contents
3
1 Introduction

5
- Contents of this Chapter
  5
- Applicability
  5
- Target Audience
  6
- Purpose of the Manual
  6
- Safety Instructions
  6
2 Reforming the Capacitors

9
Further Information

15

ABB ACS850-04 series Quick Installation Manual (16 pages)

Drive Modules, 55...160 kW, 75...200 hp

Brand: ABB | Category: Control Unit | Size: 1 MB

ABB Categories

Industrial Equipment Controller Measuring Instruments Battery Charger DC Drives

More ABB Manuals

ABB ACS850-04 series Manuals

Table of Contents

About the Manual

The ACS850 Control Panel

Control Locations and Operating Modes

Program Features

Application Macros

Table of Contents

Table of Contents

Table of Contents

Safety Instructions

Introduction to the Manual

Operation Principle and Hardware Description

Planning the Cabinet Installation

Planning the Electrical Installation

Installation

Installation Checklist

Start-Up

Fault Tracing

Maintenance

Technical Data

Dimension Drawings

Example Circuit Diagram

Resistor Braking

Table of Contents

Table of Contents

Table of Contents

Safety Instructions

Introduction to the Manual

Operation Principle and Hardware Description

Planning the Cabinet Installation

Mechanical Installation

Planning the Electrical Installation

Electrical Installation

Installation Checklist

Start-Up

Fault Tracing

Dimension Drawings

Example Circuit Diagrams

Resistor Braking

Technical Data

Table of Contents

Table of Contents

Safety Instructions

Introduction to the Manual

Operation Principle and Hardware Description

Planning the Cabinet Installation

Planning the Electrical Installation

Installation

Table of Contents

Safety Instructions

Table of Contents

Introduction to this Manual

Operation Principle and Hardware Description

Planning the Cabinet Assembly

Mechanical Installation

Planning the Electrical Installation

Electrical Installation

Installation Checklist

Start-Up

Maintenance

Table of Contents

Safety Instructions

Table of Contents

About this Manual

Operation Principle and Hardware Description

Planning the Cabinet Assembly

Mechanical Installation

Planning the Electrical Installation

Electrical Installation

Table of Contents

Table of Contents

Table of Contents

1 Introduction to the Guide

2 Implementing a Safe Disconnection Function

3 Technical Data

Table of Contents

1 Introduction

2 Reforming the Capacitors

Further Information