ABB ACS880-07 User Manual
Emergency stop, stop category 1 (option+q964) for
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Also See for ACS880-07:
- Hardware manual (344 pages) ,
- User manual (74 pages) ,
- Firmware instructions (664 pages)
Related Manuals for ABB ACS880-07
Summary of Contents for ABB ACS880-07
- Page 1 — OPTIONS FOR ABB DRIVES Emergency stop, stop category 1 (option +Q964) for ACS880-07/07LC/17/17LC/37/37LC drives User's manual...
- Page 3 Emergency stop, stop category 1 (option +Q964) for ACS880-07/07LC/17/17LC/37/37LC drives User's manual Table of contents 1. Safety instructions 4. Electrical installation 7. Start-up and validation test 3AUA0000119909 Rev J EFFECTIVE: 2020-09-30...
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Page 5: Table Of Contents
5 Parameter settings Contents of this chapter ................Drive parameter settings ................Additional parameter settings for ACS880-07/07LC drives, frames n×DXT + n×R8i and ACS880-17/17LC/37/37LC drives, frames n×R8i + n×R8i ........6 Use of the safety function Contents of this chapter ................ - Page 6 Safety component types ............... Safety block diagrams ................. Relevant failure modes ................ Fault exclusions ................Operation delays ................Ambient conditions ................ACS880-07 drives, frames R6…R11 ............Related standards and directives ..............Compliance with the European Machinery Directive ......... Further information...
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Page 7: Safety Instructions
Safety instructions 7 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install, operate and do maintenance on the safety functions of a drive. Use of warnings and notes Warnings tell you about conditions which can cause injury or death, or damage to the equipment. -
Page 8: Instructions For Functional Safety Circuits
8 Safety instructions Instructions for functional safety circuits This manual does not contain the complete safety instructions of the drive. It only includes the instructions related to the scope of this manual. Only a qualified electrical professional who has sufficient knowledge about functional, machine, and process safety is permitted to install, start up and maintain the safety circuit. -
Page 9: Electrical Safety Precautions
Safety instructions 9 Electrical safety precautions These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work. -
Page 11: Introduction To The Manual
Exclusion of liability ABB is not responsible for the implementation, verification and validation of the overall safety system. It is the responsibility of the system integrator (or other party) who is responsible for the overall system and system safety. -
Page 12: Quick Reference Guide For Taking A Safety Function Into Use
12 Introduction to the manual Quick reference guide for taking a safety function into use Task Connect the user-defined wiring (if any). See the wiring instructions in this manual and the circuit dia- grams delivered with the drive. Check and/or set the safety function related parameters (as listed in this manual). Do the validation test to make sure that the implemented system meets the safety requirements. -
Page 13: Option Description
The main contactor/breaker of the drive is not opened. For option +Q964, ABB installs the FIO-01 digital I/O extension module (option +L501) to the drive control unit (Slot 1). -
Page 14: Operation Principle
14 Option description For a complete list of related standards and European directives, see section Related standards and directives (page 33). Operation principle The figure shows a simplified operation principle. For a more detailed description, refer to the circuit diagrams delivered with the drive. 24 VDC+ -A62 -A62... -
Page 15: Fault Reaction Function
Option description 15 Step Operation Initial status: The drive is in operation and the motor is running. The user activates emergency stop with the emergency stop button [S61]. The emergency stop safety relay [A61] de-energizes the digital input on the digital I/O extension module [A412.X] of the drive. -
Page 16: Hardware Settings
16 Option description Hardware settings The time delay on the emergency stop safety relay [A61] is adjustable. Set the delay according to the application requirements. Make sure that the delay is slightly longer than the emergency stop deceleration time defined by drive parameters 23.23 Emergency stop time, and 46.01 Speed scaling or 46.02 Frequency scaling. -
Page 17: Electrical Installation
Note: The safety circuit design can be different when modified according to the customer's safety requirements. Refer to the circuit diagrams delivered with the drive. 3. Use shielded, twisted pair cables. ABB recommends double-shielded cable and gold-plated contacts in the emergency stop button. - Page 18 You can also install additional reset buttons and indication lamps for the emergency stop circuit on site. ABB recommends gold-plated contacts in the reset button. Connect the buttons to the applicable terminal block inside the drive cabinet. Refer to the circuit diagrams delivered with the drive.
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Page 19: Parameter Settings
Parameter settings 19 Parameter settings Contents of this chapter This chapter contains the parameter settings related to the safety function. Drive parameter settings This section shows the drive parameter settings related to the safety function in the ACS880 primary control program. The table that follows shows the parameters that are set at the factory. -
Page 20: Additional Parameter Settings For Acs880-07/07Lc Drives, Frames N×Dxt + N×R8I And Acs880-17/17Lc/37/37Lc Drives, Frames N×R8I + N×R8I
(STO) signals are switched off or lost. Warn- ing/Warning is the recommended setting. 1) Value set by ABB at the factory for the default design. The table that follows shows the parameters that you must set according to application requirements. -
Page 21: Use Of The Safety Function
Use of the safety function 21 Use of the safety function Contents of this chapter This chapter describes the use of the safety function with factory default settings. Activating the safety function Activation procedure: 1. Push the emergency stop button [S61]. The emergency stop is activated and the button locks in the “ON”... -
Page 22: Resetting The Safety Function
22 Use of the safety function Resetting the safety function WARNING! Make sure that the drive does not start accidentally. This can occur after the reset of the safety function, if a level-triggered start command and the start enable signal are on at the same time. -
Page 23: Start-Up And Validation Test
Start-up and validation test 23 Start-up and validation test Contents of this chapter This chapter describes the start-up, validation test procedure, and validation of the safety function. Validation of the safety functions You must do a validation test to validate the correct operation of safety functions. Competence ￭... -
Page 24: Validation Test Reports
24 Start-up and validation test Validation test reports ￭ You must store the signed validation test reports in the logbook of the machine. The report must include, as required by the referred standards: • a description of the safety application (including a figure) •... - Page 25 Start-up and validation test 25 Action Validation test ABB recommends that you monitor these signals with the Drive composer PC tool: • 01.01 Motor speed used (rpm) • 01.02 Motor speed estimated (rpm) • 01.07 Motor current (A) • 01.10 Motor torque (%) •...
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Page 27: Fault Tracing
Fault tracing 27 Fault tracing Contents of this chapter This chapter provides general diagnostics and troubleshooting tips. Fault tracing The emergency stop safety relay [A61] type is DOLD UG 6960. This table gives the indications of the DOLD UG 6960 relay: Color LED is on LED is flashing... -
Page 28: Reporting Problems And Failures Related To Safety Functions
LED is on Power supply is connected. Relay K1 energized. Power supply is connected. Relay K2 energized. For more fault tracing possibilities, see the hardware and firmware manuals of the drive. Reporting problems and failures related to safety functions Contact ABB. -
Page 29: Maintenance
If you change the wiring or a component after the start-up, or restore parameters to their factory default values: • Use only ABB-approved spare parts. • Register the change to the change log for the safety circuit. • If parameters were restored to the factory default values: Set the parameters related to the safety function. -
Page 30: Competence
30 Maintenance The person responsible for the design of the complete safety system should also note the Recommendation of Use CNB/M/11.050 published by the European co-ordination of Notified Bodies for Machinery concerning dual-channel safety-related systems with electromechanical outputs: • When the safety integrity requirement for the safety function is SIL 3 or PL e (cat. 3 or 4), the proof test for the function must be done at least every month. -
Page 31: Technical Data
￭ This safety data is valid for the default design of the safety circuit described in this manual. If the final design is different from the default, ABB calculates new safety data and delivers it separately to the customer. The safety data calculations are based on the assumption that the emergency stop is used once a month. -
Page 32: Safety Component Types
32 Technical data 3) 4) Drive module SIL / Cat. Mis- frame size SIL- =2a) =5a) sion [1/h] time 6…8×R8i 4.4E-08 3.6E-04 3.6E-04 ≥90 20/5/2 3AXD10000097591 J 1) PFH values are according to EN ISO 13849. 2) DC for low demand mode is 90% (determined by the DC of the worst component in the subsystem). 3) See the Recommendation of Use CNB/M/11.050 published by the European coordination of notified bodies for lower T requirement. -
Page 33: Operation Delays
Ambient conditions For the environmental limits for the safety functions and the drive, refer to the drive hardware manual. ACS880-07 drives, frames R6…R11 ￭ The maximum surrounding air temperature for the drive with safety relays is 45 °C (113 °F). -
Page 34: Compliance With The European Machinery Directive
34 Technical data Standard Name EN 61800-5-2:2007 Adjustable speed electrical power drive systems – Part 5-2: Safety requirements – Functional IEC 61800-5-2:2016 EN 62061:2005 Safety of machinery – Functional safety of safety-related electrical, electronic and pro- grammable electronic control systems + AC:2010 + A1:2013 + A2:2015... -
Page 35: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels. - Page 36 3AUA0000119909J © Copyright 2020 ABB. All rights reserved. Specifications subject to change without notice.