User Manuals: ABB ACS880-607LC Brake Chopper

Manuals and User Guides for ABB ACS880-607LC Brake Chopper. We have 4 ABB ACS880-607LC Brake Chopper manuals available for free PDF download: Hardware Manual

ABB ACS880-607LC Hardware Manual (120 pages)

3-Phase dynamic brake units

Brand: ABB | Category: Industrial Equipment | Size: 7 MB

Table of Contents
5
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Categorization by Frame Size and Option Code
12
Use of Component Designations
12
Quick Installation Flowchart
12
Related Documents
13
Terms and Abbreviations
14
Operation Principle and Hardware Description
15
Contents of this Chapter
15
Product Overview
15
Operation Principle
15
When Is Resistor Braking Necessary
15
Overview Diagram of the Drive System
16
Overview Drawing of the Drive System
17
Layout Drawings - Brake Module Cubicle
18
Layout Drawing - Brake Module R8I
21
Module Layout
21
Coolant Connectors
21
Connectors X50
22
Fiber Optic Connectors
23
Leds
23
Overview of Power and Control Connections
24
Brake Unit Control Devices
25
Overview of the Control Connections of the BCU Control Unit
25
The Control Panel
26
Control by PC Tools
26
Fieldbus Control
26
DC Switch and Charging Switch
26
Type Designation Labels
27
Type Designation Label of the Brake Unit
27
Type Designation Key
28
Basic Code
28
Option Codes
28
Guidelines for Planning the Electrical Installation
31
Contents of this Chapter
31
Limitation of Liability
31
North America
31
Generic Guidelines
31
Selecting the Brake Resistor
32
Selecting and Routing the Brake Resistor Cables
32
Resistor Cable Sizes and Length
32
Minimizing Electromagnetic Interference
32
Selecting the Installation Location for the Brake Resistors
33
Selecting the Resistor Thermal Switch Circuit Cable
33
Protecting the System against Thermal Overload
33
Protecting the System against Short-Circuits
33
Electrical Installation
35
Contents of this Chapter
35
Electrical Safety Precautions
35
General Notes
37
Printed Circuit Boards
37
Handling Fiber Optic Cables
37
Measuring the Insulation Resistance of the Brake Resistor Circuit
38
Connecting the Brake Resistor Cables and Thermal Switch
39
Connection Diagram
39
Connection Procedure of the Resistor Cables
40
Removing Shrouds
40
Connecting the Cables
40
Installing Shrouds
42
Use of Fasteners in Cable Lug Connections
43
Connection Procedure of the Thermal Switch Cable
44
Connecting the Control Cables
45
Control Cable Connection Procedure
45
Grounding the Outer Shields of the Control Cables 360° at the Cabinet Entry
45
Routing the Control Cables Inside the Cabinet
47
Connecting Control Cabling
47
Connecting a PC
49
The Control Unit
51
Contents of this Chapter
51
General
51
BCU-X2 Layout
52
Default I/O Diagram of the Brake Control Unit
54
Additional Information on the Connections
57
Power Supply for the Control Unit (XPOW)
57
The X485 Connector
57
Safe Torque off (XSTO, XSTO OUT)
57
FSO Safety Functions Module Connection (X12)
57
SDHC Memory Card Slot
57
Connector Data
58
BCU-X2 Ground Isolation Diagram
61
Installation Checklist
63
Contents of this Chapter
63
Checklist
63
Start-Up
65
Contents of this Chapter
65
Start-Up Procedure
66
Operating Instructions
69
Contents of this Chapter
69
Disconnecting the Brake Unit from the Drive DC Bus
69
Connecting the Brake Unit to the Drive DC Bus
69
Fault Tracing
71
Contents of this Chapter
71
Leds
71
Control Panel and Panel Platform/Holder Leds
71
Control Unit Leds
72
R8I Module Leds
72
7-Segment Display of the Brake Control Unit
72
Warning and Fault Messages
72
Maintenance
73
Contents of this Chapter
73
Maintenance Intervals
73
Description of Symbols
73
Recommended Maintenance Intervals after Start-Up
73
Maintenance Timers and Counters
75
Cabinet
75
Cleaning the Interior of the Cabinet
75
Cleaning the Exterior of the Drive
76
Fan Replacement
77
Brake Chopper Module Cubicle
77
Fan in the Output Cubicle, Top Cable Entry (Option +H351)
78
Brake Module
79
Assembling the Service Platform
79
Removing the Module
80
Reinstalling the Module
83
Capacitors
83
Reforming the Capacitors
84
Fuses
85
Replacing the Brake Chopper Fuses
85
Replacing the Resistor Fuses
87
Control Panel
88
Memory Unit
89
Replacing the Memory Unit
89
Internal Cooling Circuit
91
Contents of this Chapter
91
Applicability
91
Internal Cooling System
91
Connection to a Cooling Unit
93
Connection to an ACS880-1007LC Cooling Unit
93
Connection to a Custom Cooling Unit
93
General Requirements
93
Coolant Temperature Control
93
Filling up and Bleeding the Internal Cooling Circuit
94
Drive Line-Ups with an ACS880-1007LC Cooling Unit
94
Drive Line-Ups with a Custom Cooling Unit
94
Draining the Internal Cooling Circuit
95
Maintenance Intervals
95
Technical Data
96
Coolant Specification
96
Coolant Type
96
Temperature Limits
96
Pressure Limits
98
Coolant Flow Rate Limits
98
Cooling Circuit Materials
98
Technical Data
99
Contents of this Chapter
99
Ratings
99
Definitions
100
Derating
101
Surrounding Air Temperature Derating
101
Coolant Temperature Derating
101
Antifreeze Content Derating
101
Altitude Derating
102
Frame Sizes and Modules Used
102
Fuses
102
DC Fuses (IEC)
102
DC Fuses (UL)
103
Resistor Fuses (IEC and UL)
103
Dimensions, Weights and Free Space Requirements
103
Losses, Cooling Data and Noise
104
Terminal and Cable Entry Data for the Resistor Cables
104
Bottom Entry and Exit of Cables
105
Top Entry and Exit of Cables
107
Tightening Torques
108
Electrical Connections
108
Mechanical Connections
108
Insulation Supports
108
Cable Lugs
108
Typical Resistor Cable Sizes
108
Maximum Cable Length
109
Resistor Connection
109
Control Unit (Board) Connection Data
109
Auxiliary Circuit Current Consumption
109
Energy Efficiency Data (Ecodesign)
109
Efficiency
109
Protection Classes
110
Ambient Conditions
110
Materials
111
Color
111
Package
111
Disposal
112
Applicable Standards
112
Markings
112
Disclaimers
113
Generic Disclaimer
113
Cyber Security Disclaimer
113
Dimension Drawings
115
Contents of this Chapter
115
Brake Unit with Bottom Exit
116
Brake Unit with Top Exit
117

ABB ACS880-607LC Hardware Manual (108 pages)

3-phase dynamic brake units

Brand: ABB | Category: Industrial Equipment | Size: 6 MB

Table of Contents
5
1 Introduction to the Manual

11
- Contents of this Chapter
  11
- Applicability
  11
- Safety Instructions
  11
- Target Audience
  11
- Categorization by Frame Size and Option Code
  12
- Use of Component Designations
  12
- Quick Installation Flowchart
  12
- Related Documents
  13
- Terms and Abbreviations
  14
2 Operation Principle and Hardware Description

15
- Contents of this Chapter
  15
- Product Overview
  15
- Operation Principle
  15
- When Is Resistor Braking Necessary
  15
- Overview Diagram of the Drive System
  16
- Overview Drawing of the Drive System
  17
- Layout Drawings - Brake Module Cubicle
  18
- Layout Drawing - Brake Module R8I
  20
  - Module Layout
    20
  - Coolant Connectors
    21
  - Connectors X50
    21
  - Fiber Optic Connectors
    22
- Overview of Power and Control Connections
  23
- Brake Unit Control Devices
  24
- Type Designation Labels
  26
  - Type Designation Label of the Brake Unit
    26
- Type Designation Key
  27
  - Basic Code
    27
  - Option Codes
    27
3 Guidelines for Planning the Electrical Installation

31
4 Electrical Installation

35
5 The Control Unit

47
6 Installation Checklist

57
- Contents of this Chapter
  57
- Checklist
  57
7 Start-Up

59
- Contents of this Chapter
  59
- Start-Up Procedure
  59
8 Operating Instructions

61
9 Fault Tracing

63
- Contents of this Chapter
  63
- Leds
  63
- 7-Segment Display of the Brake Control Unit
  64
- Warning and Fault Messages
  64
10 Maintenance

65
- Contents of this Chapter
  65
- Maintenance Intervals
  65
- Maintenance Timers and Counters
  67
- Cabinet
  67
  - Cleaning the Interior of the Cabinet
    67
  - Cleaning the Exterior of the Cabinet
    67
- Power Connections
  68
  - Retightening the Power Connections
    68
- Fan Replacement
  68
  - Brake Chopper Module Cubicle
    68
  - Fan in the Output Cubicle, Top Cable Entry (Option +H351)
    69
- Brake Module
  70
  - Removing the Module
    71
  - Reinstalling the Module
    74
- Capacitors
  74
  - Reforming the Capacitors
    74
- Fuses
  74
  - Replacing the Brake Chopper Fuses
    74
  - Replacing the Resistor Fuses
    75
- Control Panel
  77
  - Cleaning the Control Panel
    77
  - Replacing the Battery
    77
- Memory Unit
  77
  - Replacing the Memory Unit
    77
11 Internal Cooling Circuit

79
- Contents of this Chapter
  79
- Applicability
  79
- Internal Cooling System
  79
- Connection to a Cooling Unit
  81
  - Connection to an ACS880-1007LC Cooling Unit
    81
  - Connection to a Custom Cooling Unit
    81
    
    General Requirements
    81
    
    Coolant Temperature Control
    81
- Filling up and Bleeding the Internal Cooling Circuit
  82
  - Drive Line-Ups with an ACS880-1007LC Cooling Unit
    82
  - Drive Line-Ups with a Custom Cooling Unit
    82
- Draining the Internal Cooling Circuit
  84
- Maintenance Intervals
  84
- Technical Data
  84
  - Coolant Specification
    84
    
    Coolant Type
    84
  - Temperature Limits
    84
  - Pressure Limits
    86
  - Coolant Flow Rate Limits
    86
  - Cooling Circuit Materials
    86
12 Technical Data

89
- Contents of this Chapter
  89
- Ratings
  89
  - Definitions
    90
- Derating
  91
- Frame Sizes and Modules Used
  92
- Fuses
  92
  - DC Fuses (IEC)
    92
  - DC Fuses (UL)
    93
  - Resistor Fuses (IEC and UL)
    93
- Dimensions, Weights and Free Space Requirements
  93
- Losses, Cooling Data and Noise
  94
- Terminal and Cable Entry Data for the Resistor Cables
  94
  - Bottom Entry and Exit of Cables
    95
  - Top Entry and Exit of Cables
    97
- Tightening Torques
  98
  - Electrical Connections
    98
  - Mechanical Connections
    98
  - Insulation Supports
    98
  - Cable Lugs
    98
- Typical Resistor Cable Sizes
  98
  - Maximum Cable Length
    99
- Resistor Connection
  99
- Control Unit (Board) Connection Data
  99
- Auxiliary Circuit Current Consumption
  99
- Efficiency
  99
- Protection Classes
  100
- Ambient Conditions
  100
- Materials
  101
- Color
  101
- Package
  101
  - Vertical Package
    101
- Disposal
  102
- Applicable Standards
  102
- Markings
  102
- Disclaimers
  102
  - Generic Disclaimer
    102
  - Cybersecurity Disclaimer
    102
13 Dimension Drawings

103
- Contents of this Chapter
  103
- Brake Unit with Bottom Exit
  104
- Brake Unit with Top Exit
  105
- Further Information
  107

ABB ACS880-607LC Hardware Manual (70 pages)

1-phase brake units

Brand: ABB | Category: Industrial Equipment | Size: 3 MB

Table of Contents
5
Introduction to the Manual
9
Contents of this Chapter
9
Applicability
9
Safety Instructions
9
Target Audience
9
Related Documents
10
Use of Component Designations
10
Terms and Abbreviations
10
Operation Principle and Hardware Description
11
Contents of this Chapter
11
Product Overview
11
Operation Principle
11
Chopper Voltage Selection
11
When to Use Resistor Braking
12
Single-Line Diagram of the Drive System
12
Layout
13
Brake Chopper Cubicle
13
Brake Resistor Cabinet
14
Brake Chopper Module
15
Overview of Power and Control Connections
16
Controlling the Brake Chopper from an External Control Location
17
Master-Follower Connection
17
Type Designation Labels
18
Brake Unit Type Designation Label
18
Brake Chopper Module Type Designation Label
19
Brake Unit Type Designation Key
19
Basic Code
19
Mechanical Installation
21
Contents of this Chapter
21
Brake Unit
21
User-Defined Brake Resistors
21
Planning the Electrical Installation
23
Contents of this Chapter
23
Limitation of Liability
23
Generic Guidelines
23
Brake Units with User-Defined Brake Resistors
23
Selecting the Brake Resistor
23
Selecting and Routing the Brake Resistor Cables
24
Selecting the Brake Resistor Cables
24
Minimizing Electromagnetic Interference
24
Selecting the Installation Location for the Brake Resistors
24
Selecting the Resistor Thermal Switch Circuit Cable
25
Protecting the System against Thermal Overload
25
Operation Principle
25
Protecting the System against Short-Circuits
25
Roxtec Cable Entry (Option +H394)
25
Electrical Installation
27
Contents of this Chapter
27
Electrical Safety Precautions
27
Measuring the Insulation Resistance of the Brake Resistor Circuit
30
Selecting the Voltage
31
Connecting the Brake Resistor Cables and Thermal Switch
32
Connection Diagram
32
Connection Procedure
32
Use of Fasteners in Cable Lug Connections
34
Installation Checklist
35
Contents of this Chapter
35
Checklist
35
Start-Up
37
Contents of this Chapter
37
Start-Up Procedure
37
Fault Tracing
39
Contents of this Chapter
39
Fault Indications
39
Fan Supervision
40
NRED Voltage Reducer Selection for NBRA-669
40
Maintenance
41
Contents of this Chapter
41
Maintenance Intervals
41
Description of Symbols
41
Recommended Maintenance Intervals after Start-Up
42
Cooling System
42
Replacing Cooling Fans
42
Brake Chopper Cubicle
42
Brake Resistor Cabinet (Option +D151)
44
Internal Cooling Circuit
45
Contents of this Chapter
45
Applicability
45
Internal Cooling System
45
Connection to a Cooling Unit
47
Connection to an ACS880-1007LC Cooling Unit
47
Connection to a Custom Cooling Unit
47
General Requirements
47
Coolant Temperature Control
47
Filling up and Bleeding the Internal Cooling Circuit
48
Drive Line-Ups with an ACS880-1007LC Cooling Unit
48
Drive Line-Ups with a Custom Cooling Unit
48
Draining the Internal Cooling Circuit
49
Maintenance Intervals
49
Technical Data for the Internal Cooling Circuit
50
Coolant Specification
50
Coolant Type
50
Temperature Limits
50
Pressure Limits
51
Coolant Flow Rate Limits
51
Cooling Circuit Materials
51
Technical Data
53
Contents of this Chapter
53
Ratings
53
Brake Chopper Only
53
Brake Chopper with Factory-Installed Brake Resistors (Option +D151)
54
Definitions
55
DC Fuses
56
Dimensions, Weights and Free Space Requirements
56
Brake Chopper Only
56
Brake Chopper with Factory-Installed Brake Resistors (Option +D151)
56
Free Space Requirements
56
Losses, Cooling Data and Noise
57
Brake Chopper Only
57
Brake Chopper with Factory-Installed Brake Resistors (Option +D151)
57
Typical Power Cable Sizes
58
User-Defined Brake Resistors
59
Resistor Cable Sizes
59
Maximum Cable Length
60
Maximum Resistor Circuit Inductance
60
Protection Classes
60
Energy Efficiency Data (Ecodesign)
60
Ambient Conditions
60
Colors
61
Materials
61
Standards and Markings
61
Disclaimers
61
Generic Disclaimer
61
Cyber Security Disclaimer
61
12. Example Circuit Diagrams
63
Contents of this Chapter
63
Brake Unit with One Brake Chopper Module
64
Brake Chopper Control
65
External Fan Voltage Supply
66
Fan Control for Brake Chopper Cubicle
67
Fan Control for Resistor Cabinet
68
Further Information
69

ABB ACS880-607LC Hardware Manual (74 pages)

1-phase brake units

Brand: ABB | Category: DC Drives | Size: 3 MB

Table of Contents
5
1 Introduction to the Manual

9
- Contents of this Chapter
  9
- Applicability
  9
- Safety Instructions
  9
- Target Audience
  9
- Related Documents
  10
- Use of Component Designations
  10
- Terms and Abbreviations
  10
2 Operation Principle and Hardware Description

13
- Contents of this Chapter
  13
- Product Overview
  13
- Operation Principle
  13
- Single-Line Diagram of the Drive System
  14
- Layout
  15
  - Brake Chopper Cubicle
    15
  - Brake Resistor Cabinet
    16
  - Brake Chopper Module
    17
- Overview of Power and Control Connections
  19
  - Controlling the Brake Chopper from an External Control Location
    20
  - Master-Follower Connection
    20
- Type Designation Labels
  20
  - Brake Unit Type Designation Label
    20
  - Brake Chopper Module Type Designation Label
    21
- Brake Unit Type Designation Key
  21
  - Basic Code
    21
3 Mechanical Installation

23
- Contents of this Chapter
  23
- Brake Unit
  23
- Brake Resistor Cabinet
  23
- User-Defined Brake Resistors
  23
4 Planning the Electrical Installation

25
5 Electrical Installation

29
6 Installation Checklist of the Drive

35
- Contents of this Chapter
  35
- Checklist
  35
7 Start-Up

37
- Contents of this Chapter
  37
- Start-Up Procedure
  37
8 Fault Tracing

39
- Contents of this Chapter
  39
- Fault Indications
  39
- Fan Supervision
  40
- Selecting the Voltage
  40
9 Maintenance

43
- Contents of this Chapter
  43
- Maintenance Intervals
  43
- Cooling System
  44
- Retightening the Power Connections
  44
- Replacing Cooling Fans
  45
  - Brake Chopper Cubicle
    45
  - Brake Resistor Cabinet (Option +D151)
    46
10 Internal Cooling Circuit

47
- Contents of this Chapter
  47
- Applicability
  47
- Internal Cooling System
  47
- Connection to a Cooling Unit
  49
- Maintenance Intervals
  52
- Technical Data
  52
  - Coolant Specification
    52
    
    Coolant Type
    52
  - Temperature Limits
    52
  - Pressure Limits
    54
  - Coolant Flow Rate Limits
    54
  - Cooling Circuit Materials
    54
11 Technical Data

57
12 Example Circuit Diagrams

67

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More ABB Manuals

User Manuals: ABB ACS880-607LC Brake Chopper

ABB ACS880-607LC Hardware Manual (120 pages)

Table of Contents

ABB ACS880-607LC Hardware Manual (108 pages)

Table of Contents

1 Introduction to the Manual

2 Operation Principle and Hardware Description

3 Guidelines for Planning the Electrical Installation

4 Electrical Installation

5 The Control Unit

6 Installation Checklist

7 Start-Up

8 Operating Instructions

9 Fault Tracing

10 Maintenance

11 Internal Cooling Circuit

12 Technical Data

13 Dimension Drawings

ABB ACS880-607LC Hardware Manual (70 pages)

Table of Contents

ABB ACS880-607LC Hardware Manual (74 pages)

Table of Contents

1 Introduction to the Manual

2 Operation Principle and Hardware Description

3 Mechanical Installation

4 Planning the Electrical Installation

5 Electrical Installation

6 Installation Checklist of the Drive

7 Start-Up

8 Fault Tracing

9 Maintenance

10 Internal Cooling Circuit

11 Technical Data

12 Example Circuit Diagrams

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