Table Of Contents - Malaguti MADISON 250 Service Manual

Table of Contents

Madison 250 Madison 250 Madison 250 Madison 250 Madison2
Notes For Easy Consultation3
Other Symbols3
Abbreviations3
Intervention5
Table Of Contents7
Madison 2508
Technical Data11
Unpacking13
"Aesthetic" Control13
Desembalaje13
Identification Data15
Identification Of Main Components (Right Side)16
Identification Of Main Components (Left Side)17
Handlebar Controls19
Right Control19
Mandos En El Manillar19
Left Control21
Starter/Keys23
Steering Lock23
Interruptor De Encendido/Llaves23
Seguro De Dirección23
Side Stand24
Caballete Lateral24
Dashboard25
Tablero De Instrumentos25
Digital Dashboard26
Tablero De Instrumentos Digital26
Starting Failure27
El Motor No Arranca27
Tubeless Tyres28
Pressure Control28
Neumáticos Tubeless28
Fuel Tank29
Depósito Combustible29
Reservoir Liquid Refrigerant31
Depósito Líquido31
Motor Oil33
Testing33
Oil Change33
Aceite Motor33
Transmission Oil35
Level Checking35
Aceite Transmisión35
Brakes Oil36
Aceite Frenos36
Brakes Oil Topping Up37
Rellenado Aceite Frenos37
Lubricants38
Idling Speed Adjustment39
Shock Absorbers41
Adjustment41
Tightening Controls41
Steering43
Lash Control43
Handlebar "Tightening"43
Handlebar Inclination43
Saddle Adjustment45
Body Fairing Components47
Windscreen49
Assembling Prearrangement49
Side Mirrors Assembly51
Side Mirrors Removal53
Plate Assembly54
Handlebar Cover Removal55
Enlever Les Tapis Du Repose-Pieds57
Drainer Removal59
Dashboard Removal61
Die Schrauben (V2 - Abb62
Handlebar Controls Removal63
Front Fender Removal65
Under-Shield Fender65
Leg-Mudguard Removal65
Kickstand Removal69
Footboard Removal71
Helmet Compartment Removal71
Saddle Removal75
Rear Fairing Removal75
Engine Case Removal79
Front Case Removal79
Rear Case Removal79
Rear Fender Removal79
"Tail" Removal81
Mud-Flap Removal81
Front Wheel Removal83
Rear Wheel Removal85
Rear Wheel Reassembly85
Brake Distributor Removal87
Brake Pumps Removal87
Front Brake Caliper Unit Removal89
Rear Brake Caliper Unit Removal89
Front/Rear Brake Pads Wear Control91
Front Caliper Unit Replacement91
Rear Caliper Unit Replacement93
Silencer Removal95
Fork97
Fork Leg Removal97
Leg Stripping99
Fork Oil: Level Check99
Fork Oil Replacement101
Complete Fork Removal101
To Remove The Fork103
Key-Switch Removal103
Acoustic Alarm Removal103
Fuel Tank Removal105
Floating Unit Removal107
Radiator Removal109
Air Cleaner111
Engine Removal113
The Two Headlights117
Light Bulbs Replacement117
Parking Light119
Luminous Beam Adjustment121
Tail Light121
Direction Indicators123
Front Direction Indicators123
Rear Direction Indicators123
Bulb Replacement123
Regulator125
Electric Fan Thermostat125
Spark Coil125
Battery127
Pre-Delivery Intervention127
Fuses127
Description128
Wiring Diagram131
Electric Cable Colour Coding132
Introduction135
Manual Updates136
Page Layout137
Editing Symbols139
General Work Procedures143
Warnings145
Periodical Maintenance Schedule149
Spark Plug Check151
Spark Plug Maintenance152
Engine Disassembly153
Special Tools154
Main Features159
Technical Specifications159
Maintenance Features161
Electric Components169
Routine Maintenance171
Valve Allowance Adjustment173
Idling Speed Regulation175
Ignition Check177
Compression Pressure Check179
Engine Oil Level Check181
Engine Oil Change183
Transmission Oil Change185
Air Filter Cleaning187
Crankcase Filter Cleaning189
Engine Overhaul191
Cylinder Head Removal197
Cylinder Head Check199
Cylinder Head Fitting201
Camshaft And Rocker Arms205
Rocker Arm And Rocker Arm Shaft Removal205
Camshaft Check207
Rocker Arms And Rocker Arm Shaft Check209
Camshaft And Rocker Arm Fitting211
Valves And Valve Springs213
Valve And Valve Spring Removal215
Valve And Valve Spring Check217
Valve Seat Check221
Valve And Valve Spring Fitting225
Cylinder And Piston229
Piston And Piston Ring Removal231
Piston And Piston Pin Check233
Piston Ring Check235
Piston Ring And Cylinder Fitting237
V Belt, Clutch And Swcondary/Primary Pulley241
Secondary Pulley245
Primary Pulley247
Secondary Pulley Disassembly249
Clutch Check249
V Belt Check251
Weight Check251
Secondary Pulley Check251
Primary Pulley Unit253
Secondary Pulley Fitting255
A.c. Generator And Starting Clutch263
A.c. Generator Rotor Disassembly265
Starting Gearwheel Check267
A.c. Generator Rotor Fitting269
Cs Nm270
New270
Oil Pump271
Oil Pump Check273
Drive275
Drive Shaft And Case277
Drive Shaft Check279
Water Pump283
Water Pump Fitting287
Thermostat291
Carburettor295
Carburettor Disassembly297
Cold Starting Automatic Device Check303
Fuel Pump Check305