Caliper Inspection - Polaris 2014 RZR XP 1000 Service Manual

BRAKES
5. Once the pistons are removed, use a pick to carefully
remove the square O-rings from the caliper. O-rings
should be replaced during caliper service.
6. Clean the caliper body, pistons and retaining bracket
(Item 3) with brake cleaner or alcohol.
NOTE: Be sure to clean seal grooves in caliper
body.
9.22

Caliper Inspection

1. Inspect caliper body for nicks, scratches, pitting or
wear.
specifications. Replace if damaged or worn beyond
service limit.
2. Inspect piston for nicks, scratches, pitting or wear.
Measure piston diameter and replace if damaged or
worn beyond service limit.
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
Measure bore size
Front Caliper Piston Bore I.D.:
Std: 1.373" (34.87 mm)
Service Limit: 1.375" (34.93 mm)
Front Caliper Piston O.D.:
Std: 1.370" (34.80 mm)
Service Limit: 1.368" (34.75 mm)
and compare to