Fuel Tank / Fuel Pump Replacement - Polaris 2008 RZR Service Manual

Fuel Tank / Fuel Pump Replacement

IMPORTANT: Syphon as much fuel from the tank as
possible before attempting to remove it from the
vehicle.
WARNING
Always wear safety goggles when working with
high pressure or flammable fluids. Failure to do so
could result in serious injury or complications.
NOTE: The fuel pump
serviceable item on some vehicles. See the
"Electronic Parts Catalog" for fuel pump availability.
It may be possible that the fuel tank assembly must
be replaced.
If replacing only the fuel pump assembly, refer to
"Fuel Pump Removal / Installation" within this
section. If replacing the fuel tank, follow the
procedure below.
1. Remove the driver and passenger seats along with the rear
service panel.
2. Disconnect the negative battery cable from the battery
located under the driver's seat.
3. Bleed off fuel pressure at the test valve using the Fuel
Pressure Gauge Kit (PU-43506-A).
4. While holding a shop towel over the fuel line connector,
disconnect the quick connect fuel line from the fuel pump.
NOTE: A small amount of fuel may come out of the
fuel line or tank. Properly drain fuel into a suitable
container.
assembly may be a
ELECTRONIC FUEL INJECTION
5. Disconnect the fuel pump electrical harness.
Disconnect Here
6. Remove the fuel tank vent hose.
7. Remove the (2) push rivets from the rear of the center
console.
4
4.23