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VETRON 5000 Service Manual

Direct-drive 1-needle lockstitch sewing machine with triple transport
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SERVICE MANUAL
05/2015

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Summary of Contents for VETRON 5000

  • Page 1 5000 » SERVICE MANUAL 05/2015...
  • Page 2 03.01. SYNCHRONISATION OF THE MAIN DRIVE WITH THE MACHINE 03.02. ADJUSTMENT OF THE MATERIAL THICKNESS MEASUREMENT SYSTEM 03.03. STEPPER MOTOR BASIC ADJUSTMENT ADJUSTMENT OF THE FOOT STROKE REFERENCE POSITION ADJUSTMENT OF THE STITCH LENGTH REFERENCE POSITION SERVICE MANUAL VETRON 5000 03...
  • Page 3 03.26. KNIFE POSITION AN PRESSURE 03.27. THREAD CATCHER RESTING POSITION 03.28. BOBBIN THREAD CLAMP 03.29. THREAD CUTTING TIMING (CONTROL CAM) 03.30. ADJUSTMENT OF THE THREAD TAKE UP SPRING TENSION 03.31. ADJUSTMENT OF THE THREAD TAKE UP SPRING TRAVEL 04 SERVICE MANUAL VETRON 5000...
  • Page 4 03.32. THREAD TENSION SERVICE THREAD TENSION CHECK DISASSEMBLY OF THE THREAD TENSION DEVICE ASSEMBLY AND ADJUSTMENT OF THE THREAD TENSION DEVICE 03.33. PEDAL 03.34. ELECTRICAL EDGE GUIDE 03.35. SEWING AND FUNCTIONS CHECK 03.36. DURABILITY CHECK SERVICE MANUAL VETRON 5000 05...
  • Page 5 01. OPERATING ELEMENTS 06 SERVICE MANUAL VETRON 5000...

  • Page 6: Table Of Contents

    01. OPERATING ELEMENTS 01.01. OVERVIEW OPERATING FIELD (page 8) P000 TEST HOTKEYS (page 9) ELECTRONICS AND SEWING REVERSE (page 10) CONTROL (page 11) USB-DONGLE PEDAL (page 12) SERVICE MANUAL VETRON 5000 07...

  • Page 7: Operating Field

    Turning changes the values; pressing the JOG Key enters the value. In the following, the operating type is indicated by the following icons: Input = Press the JOG Key: Change = Turn the JOG Key: 08 SERVICE MANUAL VETRON 5000...

  • Page 8: Hotkeys

    If the backtack function is deactivated, the backtack is switched on by pushing the key. STITCH LENGTH If the second stitch length is activated, the adjacent LED is lit up. CUSTOMIZABLE BUTTON Default: Toggle foot stroke level SERVICE MANUAL VETRON 5000 09...

  • Page 9: Reverse

    In the following, the operating type is indicated by the following icons: Pressing the hand wheel: stitch-for-stitch function / needle positioning stitch-for-stitch function / needle positioning Turning the hand wheel: REVERSE SEWING Pulling the button changes the sewing direction. 10 SERVICE MANUAL VETRON 5000...
  • Page 10 01. OPERATING ELEMENTS 01.05. CONTROL & MAIN SWITCH MACHINE MAIN SWITCH ON/OFF USB-PORT Identify yourself using the provided USB dongle. SERVICE MANUAL VETRON 5000 11...

  • Page 11: Pedal

    01.06. PEDAL IDLE POSITION CONSTANT SEWING SPEED (adjustable via parameter M502) VARIABLE SEWING SPEED FROM 0-100% OF THE CHOOSEN MAXIMUM SPEED (depending on sewing program) SEWING FEET LIFT SEAM END PROCEDURE ACTIVATION (depending on sewing program) 12 SERVICE MANUAL VETRON 5000...
  • Page 12 01. OPERATING ELEMENTS 01.07. LIGHT The VETRON head module for sewing is equipped with LED sewing area lighting, whose intensity can be controlled via the operating field. For SWITCHING the light ON and OFF, press button » To ADJUST THE LIGHT INTENSITY, proceed as follows:...
  • Page 13 02. GENERAL INFORMATION 14 SERVICE MANUAL VETRON 5000...
  • Page 14 The order of the following chapters is corres- ponding with the useful sequence of performing a full adjustment of the machine. For performing single adjustment steps, please see also the chapters above and below. SERVICE MANUAL VETRON 5000 15...
  • Page 15 02. GENERAL INFORMATION 02.02. TOOLS AND GAUGE PARTS 16 SERVICE MANUAL VETRON 5000...
  • Page 16 Via JOG Key the following functions are available. e v c Basic ameter » Turn the JOG Key if necessary until SERVICE is appearing in the Display. e v c » confi rm. c ad t en » confi rm. SERVICE MANUAL VETRON 5000 17...
  • Page 17 Pe al etup o le e er l ct p s setup s tup o k- o tr e in setup j st test e dl h ea a ch u om djust r ve 18 SERVICE MANUAL VETRON 5000...
  • Page 18 INFO: » mark NO. Your input is discarded and the system will move to the last cho- » confi rm. sen item of the adjustment wizard. SERVICE MANUAL VETRON 5000 19...
  • Page 19 The software automatically switches to SYNCHRONISATION OF THE MAIN DRIVE WITH THE e po r ve MACHINE (03.01. / Page 31). You have to redo this point in order to proceed. INFO: Adjustment steps 03.12., 03.32. C, 03.33. (optional) and 03.34. (optional) must be performed again. 20 SERVICE MANUAL VETRON 5000...
  • Page 20 029 Automatic stroke switch delay 0.10 5.00 0.40 Unit: sec 030 Thread tension A 1 Unit: % 031 Thread tension A 2 Unit: % 032 Thread tension B 1 Unit: % 033 Thread tension B 2 Unit: % SERVICE MANUAL VETRON 5000 21...
  • Page 21 Unit: mm for operator ft m Foot lift height on 20.0 10.0 Unit: mm needlebar down ft n You can choose between: D WN » UP 074 Foot position on stop – – DOWN » DOWN 22 SERVICE MANUAL VETRON 5000...
  • Page 22 » NEEDLE » TARGET » SL SW » SL TGL M1XX - SEWING OPTION PARAMETER: You can choose between: 100 Thread clamp – – » ON » OFF 101 Position clamp on 359.5 220.0 Unit: Degree SERVICE MANUAL VETRON 5000 23...
  • Page 23 » 50 – 20,000 You can choose between: » OFF Backtack or condesed – – BACKTACK » STCONDS stitches at seam end (condensed stitches) » BACKTACK 141 C stitchcount 142 D stitches 143 CD repetition 24 SERVICE MANUAL VETRON 5000...
  • Page 24 Unit: S/min M3XX - MAINTENANCE PARAMETER: You can choose between: 300 Needlechange interval 1000 1,000.000 » OFF » 1000 – 1,000.000 You can choose between: 310 Oilcheck interval 1000 1,000.000 » OFF » 1000 – 1,000.000 SERVICE MANUAL VETRON 5000 25...
  • Page 25 » TACKING » TRIM » FOOTUP You can choose between: » OFF » MOTOR 453 Output X3-2 function – – » NDLCOOL » TACKING » TRIM » FOOTUP Needle cooling follow 1.00 Unit: sec up time 26 SERVICE MANUAL VETRON 5000...
  • Page 26 M6XX - MAIN DRIVE PARAMETER: 600 Needle position 1 359.5 132.0 6 . 0 601 Needle position 2 359.5 60.0 You can choose between: Initializing stitch on 359.5 60.0 » ON machine start » OFF SERVICE MANUAL VETRON 5000 27...
  • Page 27 735 Pressure motor move speed 5,000 1,500 You can choose between: 740 Tension A motor inversion » ON » OFF 741 Tension A motor hold current 1,000 Unit: mA 742 Tension A motor move current 1,000 Unit: mA 28 SERVICE MANUAL VETRON 5000...
  • Page 28 761 Edgeguide motor hold current » OFF » 50 – 700 mA 762 Edgeguide motor move current 1500 1300 Unit: mA 763 Edgeguide factor 764 Edgeguide backlash 2000 6 00 765 Edgeguide motor move speed 10000 6000 SERVICE MANUAL VETRON 5000 29...
  • Page 29 810 Machine ontime Display value 0 16 811 Machine runtime 812 Cycle count M9XX - MISCELLANEOUS PARAMETER: Selection: » OFF » LVL1 930 USB authentification mode » LVL2 Only available while using the admin´s USB! 30 SERVICE MANUAL VETRON 5000...
  • Page 30 SERVICE MANUAL VETRON 5000 31...
  • Page 31 03. ADJUSTMENT 32 SERVICE MANUAL VETRON 5000...
  • Page 32 (02.04. / Page 17). » until chapter 01 appears on the display. e po r ve » confi rm. Press the pedal. Turn the needle bar into the top dead centre. » confi rm. SAVE (02.06., Page 19). SERVICE MANUAL VETRON 5000 33...
  • Page 33 Loosen the screws and move the support into a position in which the LEDs enlighted in every sewing feet position. Fix screw again. » confi rm to proceed to the next point. 34 SERVICE MANUAL VETRON 5000...
  • Page 34 ADJUSTMENT OF THE FOOT STROKE REFERENCE POSITION » Choose STROKE MOTOR. » confi rm. m nt Press the pedal to run the machine. Turn the JOG Key until the lever stops movement. » » confi rm. SAVE (02.06., Page 19). SERVICE MANUAL VETRON 5000 35...
  • Page 35 Choose STITCHLENGTH MOTOR. n ht » confi rm. m nt Press the pedal to run the machine. Turn the JOG Key until the lever stops movement. l nght » » confi rm. SAVE (02.06., Page 19). 36 SERVICE MANUAL VETRON 5000...
  • Page 36 JOG KEY clockwise. Turn the JOG KEY counterclockwise to stop the movement. Turn the eccentric until the feed dog stops moving and fi x the screws » confi rm to proceed to the next point. SERVICE MANUAL VETRON 5000 37...
  • Page 37 In this position turn the feed lifting eccentric until the feed dog is in it‘s top position as shown in image 2. Fix the screws » confi rm to proceed to the next point. 38 SERVICE MANUAL VETRON 5000...
  • Page 38 Turn the needle bar into the bottom dead centre with the mechanical hand wheel (180°). In this position move the needle bar downwards until it touches the gauge Fix screw » confi rm to proceed to the next point. SERVICE MANUAL VETRON 5000 39...
  • Page 39 18 mm to the housing edge To measure the distance you can use the gauge Fix the screw » confi rm to proceed to the next point. 40 SERVICE MANUAL VETRON 5000...
  • Page 40 Loosen the screw Turn the eccentric shaft into it‘s lowest possible disctance to the housing Fix the screw » confi rm to proceed to the next point. SERVICE MANUAL VETRON 5000 41...
  • Page 41 Turn the needle bar downwards with the mechanical hand wheel so that the 2 mm gauge pin can dive into the hole easily. Move the collars to touch the bushings and fi x screw 42 SERVICE MANUAL VETRON 5000...
  • Page 42 fi x screw Fix the screw INFO: Please make sure that the pin is moving inside of the hole easily and is not bended to the side. » confi rm to proceed to the next point. SERVICE MANUAL VETRON 5000 43...
  • Page 43 In this position fi x the screw INFO: After this adjustment the following adjustment step 03.11. must be performed (again). » confi rm to proceed to the next point. 44 SERVICE MANUAL VETRON 5000...
  • Page 44 0.1 mm. Fix screw ATTENTION: After this adjustment the following adjustment step 03.12., 03.13. and 03.14. must be performed (again). » confi rm to proceed to the next point. SERVICE MANUAL VETRON 5000 45...
  • Page 45 Turn the hook until the hook point is positioned in the middle of the needle as shown in image 3. Fix screw in this position (2 mm after the bottom dead centre). » confi rm to proceed to the next point. 46 SERVICE MANUAL VETRON 5000...
  • Page 46 After this adjustment the position of the needle guard must be checked according step 03.14.. WARNING: A wrong adjusted needle bar height can cause skip stitches, thread breaking, needle breaking and damage of the hook point. » confi rm to proceed to the next point. SERVICE MANUAL VETRON 5000 47...
  • Page 47 Turn the machine to the thread loop position. Turn the screw outwards until the needle guard touches the needle (position » confi rm to proceed to the next point. 48 SERVICE MANUAL VETRON 5000...
  • Page 48 Make sure that the feed dog is not touching the stitch plate fi x the screws » confi rm to proceed to the next point. SERVICE MANUAL VETRON 5000 49...
  • Page 49 Press the feed dog carrier with the feed dog upwards until the surface of the feed dog is touching the gauge Fix screw » confi rm to proceed to the next point. 50 SERVICE MANUAL VETRON 5000...
  • Page 50 In this position turn the bobbin case opener eccentric in sewing direction until the bobbin case opener lever reaches its right dead centre. Fix screw Reassemble the cover and fi x screw » confi rm to proceed to the next point. SERVICE MANUAL VETRON 5000 51...
  • Page 51 Turn the machine to the 190° position with the mechanical hand wheel. In this position turn the eccentric until the crank reaches the top dead centre. Fix the screw » confi rm to proceed to the next point. 52 SERVICE MANUAL VETRON 5000...
  • Page 52 Loosen screw and move the lever until the lift of the feet is uniform. Check the uniformity with the allen key Fix screw Remount the needle. » confi rm to proceed to the next point. SERVICE MANUAL VETRON 5000 53...
  • Page 53 To adjust the amount of oil turn the screw TO REDUCE THE Turn the screw counter clockwise out. AMOUNT OF OIL TO INCREASE THE Turn the screw clockwise in. AMOUNT OF OIL » confi rm to proceed to the next point. 54 SERVICE MANUAL VETRON 5000...
  • Page 54 If the forward and reverse stitch length is not equal, adjust the value in the display » if you want to make changes. by turning the JOG KEY and repeat the measurement procedure. » confi rm. SAVE (02.06., Page 19). SERVICE MANUAL VETRON 5000 55...
  • Page 55 0.1 to 0.3 mm with the screw to position During turning the machine with the hand wheel the roller lever should never touch the control cam Fix nut again. » confi rm to proceed to the next point. 56 SERVICE MANUAL VETRON 5000...
  • Page 56 Turn the machine to the take-up lever top dead centre Turn the control cam as described in the general rule. Fix the screw again. » confi rm to proceed to the next point. SERVICE MANUAL VETRON 5000 57...
  • Page 57 » until chapter 24 appears on the display. INFO: Stitch length is set to 0 mm, pedal is blocked, h ea a ch » confi rm. the display shows the machine djust position in degrees. 58 SERVICE MANUAL VETRON 5000...
  • Page 58 During assembly of the thread catcher support be sure to put the washer between the roller lever and the hook saddle Fix screw with taking care to avoid vertical play. » confi rm to proceed to the next point. SERVICE MANUAL VETRON 5000 59...
  • Page 59 Fix screw Move the thread catcher by hand to make sure that it is not touching the stitch plate in any position. » confi rm to proceed to the next point. 60 SERVICE MANUAL VETRON 5000...
  • Page 60 In this position turn the knife carrier until the cutting edge of the knife touches the catcher Fix screw again. Check the cutting pressure according to the general rule. » confi rm to proceed to the next point. SERVICE MANUAL VETRON 5000 61...
  • Page 61 1. With attention to the secure touching of the roller lever at the control cam , fi x screw again. ATTENTION: Avoid vertical play. » confi rm to proceed to the next point. 62 SERVICE MANUAL VETRON 5000...
  • Page 62 INFO: The bobbin thread should not be clamped too hard. After the fi rst stitch the needle thread should have pulled it out of the clamp. » confi rm to proceed to the next point. SERVICE MANUAL VETRON 5000 63...
  • Page 63 Turn the control cam until the thread cutting process is securely fi nished. With attention to the control cam touching bushing at the left fi x screw again. » confi rm to proceed to the next point. 64 SERVICE MANUAL VETRON 5000...
  • Page 64 Loosen screw and turn the rear tension disk clockwise until reaching the desired tension adjustment. Fix screw again. » confi rm to proceed to the next point. SERVICE MANUAL VETRON 5000 65...
  • Page 65 Loosen screw Turn the bushing until the thread take up spring has a distance of 7 mm to the thread guide Fix screw again. » confi rm to proceed to the next point. 66 SERVICE MANUAL VETRON 5000...
  • Page 66 » confi rm. going to be initialized. The actual thread tension is displayed. By turning the JOG Key the value can be altered from 0 to 100%. » » to proceed to the next step SERVICE MANUAL VETRON 5000 67...
  • Page 67 Pull out the thread tension device. » to proceed to the next step INFO: To remove the collar or installed, the motor shaft is fully retracted. This allows the positioning ring to be taken out or reused. 68 SERVICE MANUAL VETRON 5000...
  • Page 68 T th » confi rm. initializing. GENERAL: Turn until the thread » Turn to adjust the i nA tension plates are touching each OFFSET PARAMETER. other slightly without force. » confi rm. SAVE (02.06., Page 19). SERVICE MANUAL VETRON 5000 69...
  • Page 69 INFO: The software will automatically switch to the testing position again. l RE » confi rm to reset to the default values. t values l se » confi rm to proceed to the next point. SAVE (02.06., Page 19). 70 SERVICE MANUAL VETRON 5000...
  • Page 70 » confi rm. Manually shift the foot up und drag the needle down. » until the electrical edgeguide just touches the needle 25 . 0 m » confi rm. SAVE (02.06., Page 19). SERVICE MANUAL VETRON 5000 71...
  • Page 71 The thread has to bypass position without hindering aswell. ATTENTION: Setting the bobbin case opener too small can lead to a poor stitch pattern. Setting the bobbin case opener too big leads to a high noise emission. 72 SERVICE MANUAL VETRON 5000...
  • Page 72 As indicated in Chapter 03.17. the fi nal adjustment of the bobbin case opener is at the sewing trials. Loosen the screws of the cover Loosen the screws of the drive Turn the eccentric according to the rule. Fix the srews again. Fix screw again. » to proceed to the next point. SERVICE MANUAL VETRON 5000 73...
  • Page 73 : 120mi » confi rm. INFO: By pressing the pedal Press the pedal to start the test. forward or reverse the test can be paused or restarted. » to proceed to the next step 74 SERVICE MANUAL VETRON 5000...
  • Page 74 XI´AN TYPICAL EUROPE GMBH Hertelsbrunnenring 9 D-67657 Kaiserslautern Tel.: +49 (0)631 316019-0 Fax: +49 (0)631 316019-11 E-mail: sales@typical-europe.com www.typical-europe.com www.vetron-europe.com...

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